FUNKY MONKEY BARS THE LEMUR Assembly Instructions Manual
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FUNKY MONKEY BARS THE LEMUR Assembly Instructions Manual

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THE LEMUR
ASSEMBLY INSTRUCTIONS

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  • Page 1 THE LEMUR ASSEMBLY INSTRUCTIONS...

  • Page 2: Table Of Contents

    Bars®, especially lower quality products that have not been approved by Funky Monkey Bars®. 15. Ensure the height of your Funky Monkey Bars® (horizontal ladder) are set at a level that is age appropriate. 16. DO NOT install your Funky Monkey Bars® over or near objects that could interfere with users in an unsafe way.
  • Page 3 Work on flat level surface. LOCATION A safe fall zone around your Funky Monkey Bars® is essential. A minimum distance of 1.5m to 2m (5 ft to 6.5ft) is recommended around the elevated hanging points of your Funky Monkey Bars®.

  • Page 4: Load Rating

    QUALITY & INDEPENDENT TESTING At Funky Monkey Bars® we take the quality of our designs and safety very seriously. All Funky Monkey Bars® frames go through a stringent, independent structural testing process prior to being made available for release to our customers.

  • Page 5: Dimensions

    FUNKY MONKEY BARS ® THE LEMUR OVERALL DIMENSIONS A mimimum of 2.0 Metres clear fall zone is recommended around the elevated hanging points of your Funky Monkey Bars®. 5.05 Metres 2.0 Metres clear fall zone 2.0 Metres clear fall zone 2.0 Metres...

  • Page 6: Assembly Tips

    ASSEMBLY TIPS CORRECT INSERTION INTO FITTINGS - (indicative diagram shown) Gap. No gap. All tubes must be fully inserted until contact is made with adjoining tube. CORRECT TIGHTENING METHOD OF GRUB SCREWS - (indicative diagram shown) + 360 2. Using other end of the allen key do one full 1.
  • Page 7 ASSEMBLY TIPS (continued) IT IS CRITICAL YOUR MAIN FRAME IS 100% SQUARE AND LEVEL (indicative diagram shown) PLAN VIEW Check assembly is 100% level, square & straight. SIDE VIEW If your frame is not straight or level remove pegs, loosen grub screws, re-adjust re-tighten and re-peg the frame.

  • Page 8: Inventory

    INVENTORY TOOLS REQUIRED FOR INSTALLATION Soft Hammer 17mm Rachet Spirit Level Tape Measure 8mm Allen key (Included) (Not included) (Not included) (Not included) (Not included) TUBES Rung Tube Twirly Tube Swing Leg Tube Double Swing Tube/ Accessories Tube Adj. Leg Tube Ladder Tube FITTINGS Elbow...
  • Page 9 INVENTORY (continued) HARDWARE M10 Bolt Rung Insert Washer M10 Hex Nut Plastic End Cap Manufacture Sticker Height Sticker COMPONENTS (accessories if applicable to purchase) Rubber Stop Trolley Trapeze Sling swing Swing Hooks Button swing NOTE: Components not to scale. One of the best things about a Funky Monkey Bar is the ability to add new equipment and accessories as your child and family grows.

  • Page 10: Assembly Instructions

    ASSEMBLY INSTRUCTIONS - LADDER BAR ASSEMBLY RUNG ASSEMBLY (x13) Rung Tube 25Dia x 850mm 1. Assemble plastic rung inserts as shown above. 2. Push inserts into both ends of all rungs. MONKEY BAR LADDER ASSEMBLY M10 Bolts Washers Hand tighten all bolts. Assemble on flat surface.
  • Page 11 ATTACH SECOND LADDER TUBE Hand tighten all bolts Ladder Tube Washers 50Dia x 2950mm M10 Bolts FIRMLY TIGHTEN ALL RUNG BOLTS. See page 5 for correct tightening method. 3-4 turns Page 10...

  • Page 12: Leg Assembly

    ASSEMBLY INSTRUCTIONS - LEG ASSEMBLY LEG ASSEMBLY x2 On flat level ground insert plastic end caps into leg tubes. Leg Tube 50Dia x 2300mm Plastic End Cap INSERT RUNGS INTO LEG Hand tighten all bolts. Assembled Rungs from step 1 M10 Bolts Washers Page 11...
  • Page 13 ATTACH SECOND LEG Hand tighten all bolts. Washers M10 Bolts ATTACH BASE PLATES Tighten all grub screws. Base Plate D-125 Page 12...
  • Page 14 APPLY HEIGHT STICKERS. Height Sticker SET LADDER BAR HEIGHT. 200mm Short Tee D-101 Good starting height is 100-200mm above reach. Position 2x Short-Tee at measured height. Page 13...
  • Page 15 FIRMLY TIGHTEN ALL RUNG BOLTS & GRUB SCREWS. Fully Tighten grub screws. Fully Tighten rung bolts. + 360 3-4 turns REPEAT STEPS 5 - 11 FOR 1x MORE SET OF LEGS. (ensure short tees are set at the same height) LEG ASSEMBLY x 2.

  • Page 16: Twirly Whirly Bar Assembly

    ASSEMBLY INSTRUCTIONS - TWIRLY WHIRLY BAR ASSEMBLY ASSEMBLE VERTICAL TWIRLY TUBE Elbow D-125 Tighten all grub screws. Insert Twirly Tube fully into Elbow. Twirly Tube 50Dia x 900mm Base Plate D-131 ATTACH HORIZONTAL TWIRLY TUBE Fully insert twirly tube then Twirly Tube firmly tighten all grub screws.

  • Page 17: Main Monkey Bar Assembly

    ASSEMBLY INSTRUCTIONS - MAIN MONKEY BAR ASSEMBLY FLIP LEGS 1 & 2 OVER For the following step the legs should be flipped over & attached one at a time. 180º 180º ATTACH 2x LEGS TO LADDER 1. Attach first set of legs 1 - tighten all grub screws. 2.
  • Page 18 FLIP ASSEMBLY OVER 180º CRITICAL : ENSURE YOUR FRAME IS 100% SQUARE AND LEVEL (AS PER PAGE 6) BEFORE MOVING ONTO THE REST OF THE ASSEMBLY SECURE TO GROUND Pegs Select suitable location. Hammer in pegs x4. Page 17...

  • Page 19: Swing Bar Assembly

    ASSEMBLY INSTRUCTIONS - SWING BAR ASSEMBLY SWING BAR ASSEMBLY x2. Slide on all fittings. Leave short tees and swing hooks hand tight only for assembly adjustment later, see below for spacing. Short Tee D-101 Double Swing Tube 50Dia. x 2950mm Short Tee D-101 Swing Hooks...
  • Page 20 ATTACH 2x SWING BAR ASSEMBLY. Attach the short tees (on the double swing bars) to the main monkey bar ladder legs. Double swing bar assemblies Check the swing bars are level and square. from step 22. Fully tighten all grub screws. Main monkey bar ladder legs..

  • Page 21: Swing Leg Assembly

    ASSEMBLY INSTRUCTIONS - SWING LEG ASSEMBLY 4x Elbow D-125 ASSEMBLE SWING BAR LEGS x4 Swing Leg Tube 50Dia. x 2300mm 1. On flat level ground slide on all fittings. 2. Firmly tighten elbow & base plate grub screws, leave short tee lhand tight at approx.

  • Page 22: Flying Fox Assembly

    ASSEMBLY INSTRUCTIONS - FLYING FOX ASSEMBLY ASSEMBLE FLYING FOX Extra Long Tee D-104L Rubber Stop Slide components onto accessories tube. Slide extra long tees onto ends as per detail and fully tighten all grub screws. NOTE: Maximum load on flying fox is 1 user. Accessories Tube Trolley 50Dia x 2950mm...
  • Page 23 ATTACH REMAINING LEGS x2 Double swing bar. Slide legs onto double swing bars. Fully tighten elbow grub screws. Leg assemblies from step 24. + 360 SECURE TO GROUND Pegs Page 22...
  • Page 24 ATTACH TWIRLY WHIRLY BARS x4 1. Adjust & rotate short tees A,B,C & D to align level with twirly whirly bars. 2. Tighten all grub screws fixing twirly whirlys to legs. Tighten all grub screws. 4x Twirly whirly bars from step 17. + 360 CHECK ALL FITTING GRUB SCREWS ARE FULLY TIGHTENED + 360...

  • Page 25: Load Twirly Whirly Bars

    ASSEMBLY INSTRUCTIONS - LOAD TWIRLY WHIRLY BARS LOAD YOUR TWIRLY WHIRLY BARS x2 To reduce movement in your frame load your twirly whirly bars as follows. . Loosen the grub screw fixing the short tee to the swing leg. Swing leg Twirly Whirly .
  • Page 26 ATTACH ACCESSORIES (if applicable) Attach new accesories in desired position (if applicable)and tighten swing hook bolts with rachet. Lemur supplied accessory: (sling swing shown) Lemur supplied accessory: (button swing shown) Lemur supplied accessory: (trapeze shown) FINAL CHECKS 1. Ensure frame is square and level. 2.

  • Page 27: Maintenance

    MAINTENANCE. At the beginning of each heavy play session (especially a party) and twice a month during play season ensure; 1. Tighten all hardware - grub screws, nuts and bolts. 2. Pegs are in place and fully secure. 3. Lubricate all metallic moving parts with WD40 or Vasaline - (trolley and swing hooks.) 4.
  • Page 28 72 164 496 520 1300 912 198 info@funkymonkeybars.com www.funkymonkeybars.com ® AUSTRALIAN MADE 9 Cutting Way, we are social monkeys AND OWNED Yangebup WA 6164 All Funky Monkey Bars® designs are registered and protected under IP Australian certification. IP Australia...

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