FUNKY MONKEY BARS THE TAMARIN Assembly Instructions Manual
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FUNKY MONKEY BARS THE TAMARIN Assembly Instructions Manual

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THE TAMARIN
ASSEMBLY INSTRUCTIONS

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Summary of Contents for FUNKY MONKEY BARS THE TAMARIN

  • Page 1 THE TAMARIN ASSEMBLY INSTRUCTIONS...

  • Page 2: Table Of Contents

    Bars®, especially lower quality products that have not been approved by Funky Monkey Bars®. 15. Ensure the height of your Funky Monkey Bars® (horizontal ladder) are set at a level that is age appropriate. 16. DO NOT install your Funky Monkey Bars® over or near objects that could interfere with users in an unsafe way.
  • Page 3 Work on flat level surface. LOCATION A safe fall zone around your Funky Monkey Bars® is essential. A minimum distance of 1.5m to 2m (5 ft to 6.5ft) is recommended around the elevated hanging points of your Funky Monkey Bars®.

  • Page 4: Load Rating

    QUALITY & INDEPENDENT TESTING At Funky Monkey Bars® we take the quality of our designs and safety very seriously. All Funky Monkey Bars® frames go through a stringent, independent structural testing process prior to being made available for release to our customers.

  • Page 5: Dimensions

    FUNKY MONKEY BARS ® THE AERIAL TAMARIN OVERALL DIMENSIONS A mimimum of 2.0 Metres clear fall zone is recommended around the elevated hanging points of your Funky Monkey Bars®. 5.05 Metres 2.0 Metres clear fall zone 2.0 Metres clear fall zone 2.0 Metres clear fall zone...

  • Page 6: Assembly Tips

    ASSEMBLY TIPS CORRECT INSERTION INTO FITTINGS - (indicative diagram shown) Gap. No gap. All tubes must be fully inserted until contact is made with adjoining tube. CORRECT TIGHTENING METHOD OF GRUB SCREWS - (indicative diagram shown) + 360 2. Using other end of the allen key do one full 1.
  • Page 7 ASSEMBLY TIPS (continued) IT IS CRITICAL YOUR MAIN FRAME IS 100% SQUARE AND LEVEL (indicative diagram shown) PLAN VIEW Check assembly is 100% level, square & straight. SIDE VIEW If your frame is not straight or level remove pegs, loosen grub screws, re-adjust re-tighten and re-peg the frame.

  • Page 8: Inventory

    INVENTORY TOOLS REQUIRED FOR INSTALLATION 8mm Allen key Soft Hammer 17mm Rachet Spirit Level Tape Measure (Included) (Not included) (Not included) (Not included) (Not included) TUBES Rung Tube Brace Tube Twirly Tube Chin up Tube Dip Vertical Tube Dip Horizontal Black Tube Gym Leg Tube Adj.
  • Page 9 INVENTORY (continued) HARDWARE M10 Bolt Rung Insert Washer M10 Hex Nut Plastic End Cap Manufacture Sticker Height Sticker COMPONENTS (not applicable) One of the best things about a Funky Monkey Bar is the ability to add new equipment and accessories as your child and family grows. You can swap or add accessories to your existing frame, or add extra frames that will give you more versatility to attach equipment.

  • Page 10: Assembly Instructions

    ASSEMBLY INSTRUCTIONS - LADDER BAR ASSEMBLY RUNG ASSEMBLY (x13) Rung Tube 25Dia x 850mm 1. Assemble plastic rung inserts as shown above. 2. Push inserts into both ends of all rungs. MONKEY BAR LADDER ASSEMBLY M10 Bolts Washers Hand tighten all bolts. Assemble on flat surface.
  • Page 11 ATTACH SECOND LADDER TUBE Hand tighten all bolts Ladder Tube Washers 50Dia x 2950mm M10 Bolts FIRMLY TIGHTEN ALL RUNG BOLTS. See page 5 for correct tightening method. 3-4 turns Page 10...

  • Page 12: Leg Assembly

    ASSEMBLY INSTRUCTIONS - LEG ASSEMBLY LEG ASSEMBLY x 2 On flat level ground insert plastic end caps into leg tubes. Adj. Leg Tube 50Dia x 2300mm Plastic End Cap INSERT RUNGS Hand tighten all bolts. M10 Bolts Washers Assembled Rungs from step 1 ATTACH SECOND LEG Hand tighten all bolts.
  • Page 13 ATTACH BASE PLATES & SHORT TEE (a) Slide on short tee (A) half way between rung and base plate. Tighten all grub screws. Base Plate D-125 Short Tee D-101 SLIDE ON SHORT TEES (b and c) Short Tee D-101 Hand tighten grub screws on short tees (B and C).
  • Page 14 APPLY HEIGHT STICKERS. Height Sticker SET LADDER BAR HEIGHT. 200mm Short Tee D-101 Good starting height is 100-200mm above reach. Position short-tee at measured height. Page 13...
  • Page 15 FIRMLY TIGHTEN ALL GRUB SCREWS & RUNG BOLTS. Leave grub screw B and C hand tight. (Temporary location). Fully tighten all others. Fully Tighten grub screws. Fully Tighten rung bolts. + 360 3-4 turns REPEAT STEPS 5-12 FOR 1x MORE LEG ASSEMBLY. SAME PROCEDURE BUT WITHOUT LOWER SHORT TEE A, AND DIFFERENT FIXINGS AT TOP - (see step 14 for result) Short Tee D-101...
  • Page 16 LEG ASSEMBLY x2. Leg assembly 2 is turned 180º to face leg assembly 1. Tighten all grub screws. CHECK ALL FITTING GRUB SCREWS AND RUNG BOLTS ARE FULLY TIGHTENED + 360 Firmly tighten all grub screws and bolts, Leave short tees B,C & E hand tight for later adjustment. Page 15...

  • Page 17: Twirly Whirly Bar Assembly

    ASSEMBLY INSTRUCTIONS - TWIRLY WHIRLY BAR ASSEMBLY ASSEMBLE VERTICAL TWIRLY TUBE Elbow D-125 Tighten all grub screws. Insert Twirly Tube fully into Elbow. Twirly Tube 50Dia x 900mm Base Plate D-131 ATTACH HORIZONTAL TWIRLY TUBE Fully insert twirly tube then Twirly Tube firmly tighten all grub screws.

  • Page 18: Main Monkey Bar Assembly

    ASSEMBLY INSTRUCTIONS - MAIN MONKEY BAR ASSEMBLY FLIP LEGS 1 & 2 OVER For the following step the legs should be flipped over & attached one at a time. 180º 180º ATTACH 2x LEGS TO LADDER 1. Attach first set of legs 1 - tighten all grub screws. 2.
  • Page 19 FLIP ASSEMBLY OVER 180º CRITICAL : ENSURE YOUR FRAME IS 100% SQUARE AND LEVEL (AS PER PAGE 6) BEFORE MOVING ONTO THE REST OF THE ASSEMBLY SECURE TO GROUND Pegs Select suitable location. Hammer in pegs x4. Page 18...

  • Page 20: Dip Bar Assembly

    ASSEMBLY INSTRUCTIONS - DIP STATION ASSEMBLY ASSEMBLE DIP STATION LEGS 3x Elbow D-125 1. Fit short tees at same height as leg short tee (A) in step 8. 2. Fully insert elbows and base plates, then fully tighten all grub screws. 3x Dip Vertical Tube 50Dia x 1150mm - Silver 3 x Short Tee D-101...
  • Page 21 ASSEMBLE OTHER DIP STATION SIDE 2x Brace Tube 50Dia x 450mm On flat level ground insert brace and black dip tubes into dip station legs 2&3. Firmly tighten all grub screws. 1x Dip Horizontal Tube 50Dia x 1150mm - Black ATTACH OTHER DIP STATION SIDE Insert brace tubes into short tees and fully tighten all grub...

  • Page 22: Gym Bar Assembly

    ASSEMBLY INSTRUCTIONS - GYM BAR ASSEMBLY 1x Chin up Tube ASSEMBLE GYM BAR 33Dia x 1150mm Plastic End Cap On flat level ground slide fittings onto gym leg tube. Ensure reducing tee is same height as on main frame, then fully insert chin up tube.
  • Page 23 SECURE TO GROUND Pegs Pegs Four pegs for gym bar base plate. Single pegs for dip station base plates. Page 22...
  • Page 24 ATTACH TWIRLY WHIRLY BARS x4 1. Adjust short tees to align level with twirly whirly bars 2. Tighten all grub screws fixing twirly whirlys to legs. Twirly whirly bars assembled in step 19. + 360 Tighten all grub screws. CHECK ALL FITTING GRUB SCREWS ARE FULLY TIGHTENED + 360 1.

  • Page 25: Load Twirly Whirly Bars

    ASSEMBLY INSTRUCTIONS - LOAD TWIRLY WHIRLY BARS LOAD YOUR TWIRLY WHIRLY BARS x4 To reduce movement in your frame load your twirly whirly bars as follows. . Loosen the grub screw fixing the short tee to the leg tube. Leg tube Twirly Whirly .
  • Page 26 ATTACH ACCESSORIES (none supplied with tamarin) Attach any new accesories in desired position (if applicable) and tighten any swing hook bolts with rachet. FINAL CHECKS 1. Ensure frame is square and level. 2. Firmly tighten all grub screws and bolts. 3.

  • Page 27: Maintenance

    MAINTENANCE. At the beginning of each heavy play session (especially a party) and twice a month during play season ensure; 1. Tighten all hardware - grub screws, nuts and bolts. 2. Pegs are in place and fully secure. 3. Lubricate all metallic moving parts with WD40 or Vasaline - (trolley and swing hooks.) 4.
  • Page 28 72 164 496 520 1300 912 198 info@funkymonkeybars.com www.funkymonkeybars.com ® AUSTRALIAN MADE 9 Cutting Way, we are social monkeys AND OWNED Yangebup WA 6164 All Funky Monkey Bars® designs are registered and protected under IP Australian certification. IP Australia...

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