FUNKY MONKEY BARS THE ORANGUTAN Assembly Instructions Manual
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FUNKY MONKEY BARS THE ORANGUTAN Assembly Instructions Manual

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THE ORANGUTAN
ASSEMBLY INSTRUCTIONS

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Summary of Contents for FUNKY MONKEY BARS THE ORANGUTAN

  • Page 1 THE ORANGUTAN ASSEMBLY INSTRUCTIONS...

  • Page 2: Table Of Contents

    Bars®, especially lower quality products that have not been approved by Funky Monkey Bars®. 15. Ensure the height of your Funky Monkey Bars® (horizontal ladder) are set at a level that is age appropriate. 16. DO NOT install your Funky Monkey Bars® over or near objects that could interfere with users in an unsafe way.
  • Page 3 Work on flat level surface. LOCATION A safe fall zone around your Funky Monkey Bars® is essential. A minimum distance of 1.5m to 2m (5 ft to 6.5ft) is recommended around the elevated hanging points of your Funky Monkey Bars®.

  • Page 4: Load Rating

    QUALITY & INDEPENDENT TESTING At Funky Monkey Bars® we take the quality of our designs and safety very seriously. All Funky Monkey Bars® frames go through a stringent, independent structural testing process prior to being made available for release to our customers.

  • Page 5: Dimensions

    DIMENSIONS FUNKY MONKEY BARS ® THE ORANGUTAN OVERALL DIMENSIONS A minimum of 2.0 metres clear fall zone is recommended around the elevated hanging points of your Funky Monkey Bars®. 5.05 Metres 2.0 Metres clear fall zone 2.0 Metres clear fall zone 2.0 Metres...

  • Page 6: Assembly Tips

    ASSEMBLY TIPS CORRECT INSERTION INTO FITTINGS - (indicative diagram shown) Gap. No gap. All tubes must be fully inserted until contact is made with adjoining tube. CORRECT TIGHTENING METHOD OF GRUB SCREWS - (indicative diagram shown) + 360 2. Using other end of the allen key do one full 1.
  • Page 7 ASSEMBLY TIPS (continued) IT IS CRITICAL YOUR MAIN FRAME IS 100% SQUARE AND LEVEL (indicative diagram shown) PLAN VIEW Check assembly is 100% level, square & straight. SIDE VIEW If your frame is not straight or level remove pegs, loosen grub screws, re-adjust re-tighten and re-peg the frame.

  • Page 8: Inventory

    INVENTORY TOOLS REQUIRED FOR INSTALLATION 8mm Allen key Soft Hammer 17mm Rachet Spirit Level Tape Measure (Included) (Not included) (Not included) (Not included) (Not included) TUBES Rung Tube Twirly Tube Swing Bar Tube (short) Swing Leg Tube Adj. Leg Tube Ladder Tube FITTINGS Base Plate...
  • Page 9 INVENTORY (continued) HARDWARE M10 Bolt Rung Insert Washer M10 Hex Nut Plastic End Cap Manufacture Sticker Height Sticker COMPONENTS (accessories if applicable) Trapeze Sling swing Swing Hooks One of the best things about a Funky Monkey Bar is the ability to add new equipment and accessories as your child and family grows.

  • Page 10: Assembly Instructions

    ASSEMBLY INSTRUCTIONS - LADDER BAR ASSEMBLY RUNG ASSEMBLY (x13) Rung Tube 25Dia x 850mm 1. Assemble plastic rung inserts as shown above. 2. Push inserts into both ends of all rungs. MONKEY BAR LADDER ASSEMBLY M10 Bolts Washers Hand tighten all bolts. Assemble on flat surface.
  • Page 11 ATTACH SECOND LADDER TUBE Hand tighten all bolts Ladder Tube Washers 50Dia x 2950mm M10 Bolts FIRMLY TIGHTEN ALL RUNG BOLTS. See page 5 for correct tightening method. 3-4 turns Page 10...

  • Page 12: Leg Assembly

    ASSEMBLY INSTRUCTIONS - LEG ASSEMBLY LEG ASSEMBLY x 2 Insert plastic end caps into leg tubes. Adj. Leg Tube 50Dia x 2300mm Plastic End Cap INSERT RUNGS M10 Bolts Washers Hand tighten all bolts. Assembled Rungs from step 1 IF YOU HAVE A CARGO NET PLEASE REFER TO AND FOLLOW - CARGO NET ASSEMBLY INSTRUCTIONS, PAGE 9 ATTACH SECOND LEG Hand tighten all bolts.
  • Page 13 ATTACH BASE PLATES Tighten all grub screws. Base Plate D-125 SLIDE ON SHORT TEE (a) Short Tee D-101 Hand tighten grub screws. Temporary location. Page 12...
  • Page 14 APPLY HEIGHT STICKERS. Height Sticker SET LADDER BAR HEIGHT. 200mm Short Tee D-101 Good starting height is 100-200mm above reach. Position short-tee at measured height. Page 13...
  • Page 15 FIRMLY TIGHTEN ALL GRUB SCREWS & RUNG BOLTS. Hand tighten grub screw A.(short tee) (Temporary location). Fully tighten all others. Fully Tighten rung bolts. + 360 3-4 turns REPEAT STEPS 5-12 FOR 1x MORE LEG ASSEMBLY. SAME PROCEDURE BUT SHORT TEE A PLACED ON OTHER LEG- (see step 14 for final result) Short Tee D-101 Leg assembly 2 with short tee (A) located on other leg...
  • Page 16 LEG ASSEMBLY x2. Standing up with top tees facing each other. Check all grub screws are fully tightened. Leave short tee (A) hand tight only. CHECK ALL FITTING GRUB SCREWS AND RUNG BOLTS ARE FULLY TIGHTENED + 360 Firmly tighten all grub screws and bolts, Leave short tee A loose.

  • Page 17: Twirly Whirly Bar Assembly

    ASSEMBLY INSTRUCTIONS - TWIRLY WHIRLY BAR ASSEMBLY ASSEMBLE VERTICAL TWIRLY TUBE Elbow D-125 Tighten all grub screws. Insert Twirly Tube fully into Elbow. Twirly Tube 50Dia x 900mm Base Plate D-131 ATTACH HORIZONTAL TWIRLY TUBE Fully insert twirly tube then Twirly Tube firmly tighten all grub screws.

  • Page 18: Main Monkey Bar Assembly

    ASSEMBLY INSTRUCTIONS - MAIN MONKEY BAR ASSEMBLY FLIP LEGS 1 & 2 OVER For the following step the legs should be flipped over & attached one at a time. 180º 180º ATTACH 2x LEGS TO LADDER 1. Attach first set of legs 1 - tighten all grub screws. 2.
  • Page 19 FLIP ASSEMBLY OVER 180º CRITICAL : ENSURE YOUR FRAME IS 100% SQUARE AND LEVEL (AS PER PAGE 6) BEFORE MOVING ONTO THE REST OF THE ASSEMBLY SECURE TO GROUND Pegs Select suitable location. Hammer in pegs x4. Page 18...

  • Page 20: Swing Bar And Leg Assembly

    ASSEMBLY INSTRUCTIONS - SWING BAR AND LEG ASSEMBLY ASSEMBLE SHORT SWING BARS On flat level ground slide on all fittings and fully tighten elbow grub screws Leave short tees and swing hooks loose for assembly adjustment. Elbow D-125 Short Tee D-101 Swing Bar Tube (short)
  • Page 21 ATTACH SHORT SWING BARS Fit short swing bar assemblies to top of main monkey bar legs, check they are level then fully tighten all grub screws. Fully tighten all grub screws. + 360 ASSEMBLE SWING BAR LEGS x2 2x Elbow D-125 1.
  • Page 22 ATTACH LEGS x2 Short swing bar. Slide legs onto short swing bar. Fully tighten elbow grub screws Fully tighten all elbow grub screws. Leg assemblies from step 27. + 360 SECURE TO GROUND Pegs Page 21...
  • Page 23 ATTACH TWIRLY WHIRLY BARS x4 1. Adjust short tees to align level with twirly whirly bars 2. Tighten all grub screws fixing twirly whirlys to legs. Tighten all grub screws. + 360 4x Twirly whirly bars from step 19. CHECK ALL FITTING GRUB SCREWS ARE FULLY TIGHTENED + 360 1.

  • Page 24: Load Twirly Whirly Bars

    ASSEMBLY INSTRUCTIONS - LOAD TWIRLY WHIRLY BARS LOAD YOUR TWIRLY WHIRLY BARS x4 To reduce movement in your frame load your twirly whirly bars as follows. . Loosen the grub screw fixing the short tee to the swing leg. Swing leg Twirly Whirly .
  • Page 25 ATTACH ACCESSORIES (if applicable) Attach new accessories in desired position (if applicable) and tighten swing hook bolts with rachet. Orangutan supplied accessory: (sling swing shown) Orangutan supplied accessory: (trapeze shown) REFER TO SEPARATE ACCESSORIES INSTRUCTIONS IF APPLICABLE Page 24...

  • Page 26: Sticker Placement Guide

    ABN: 72 164 496 520 9 Cutting Way, Yangebup 6164 Telephone 1300 912 198 Year or Manufacture: 2020 This Funky Monkey Bars® has been designed and manufactured in accordance (where applicable) with: Australian Standards AS4685-1 ASTM Global Standards F1148 Playgrounds Equipment Standard EN1176...

  • Page 27: Maintenance

    FINAL CHECKS 1. Ensure frame is square and level. 2. Firmly tighten all grub screws and bolts. 3. All base plates are pegged down. MAINTENANCE. At the beginning of each heavy play session (especially a party) and twice a month during play season ensure; 1.
  • Page 28 72 164 496 520 1300 912 198 info@funkymonkeybars.com www.funkymonkeybars.com ® AUSTRALIAN MADE 9 Cutting Way, we are social monkeys AND OWNED Yangebup WA 6164 All Funky Monkey Bars® designs are registered and protected under IP Australian certification. IP Australia...

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