Fisher & Paykel CleanSmart WL8060P1 Service Diagnostic Manual

Fisher & Paykel CleanSmart WL8060P1 Service Diagnostic Manual

Top load washing machine
Table of Contents

Advertisement

SERVICE DIAGNOSTIC MANUAL
Top Load Washing Machine
CleanSmart™ FabricSmart™ WashSmart Eco™ WashSmart™ QuickSmart™
NZ AU SG

Advertisement

Table of Contents
loading

Summary of Contents for Fisher & Paykel CleanSmart WL8060P1

  • Page 1 SERVICE DIAGNOSTIC MANUAL Top Load Washing Machine CleanSmart™ FabricSmart™ WashSmart Eco™ WashSmart™ QuickSmart™ NZ AU SG...
  • Page 2 FEATURED PRODUCT & CONTACT ADDRESSES MODEL DESCRIPTION MARKET WL8060P1 CleanSmart 92111 92264 92248 WA1060E1 WashSmart Eco™ 94220 WA1060E2 94100 WA1060G1 WashSmart™ 94104 WA8560P1 FabricSmart™ 92232 92247 93262 WA8060P1 FabricSmart™ 92147 WA8560E1 WashSmart Eco™ 92233 92245 93261 WA8060E1 WashSmart Eco™ 92168 WA8560G1 WashSmart™...
  • Page 3: Table Of Contents

    CONTENTS SPECIFICATIONS Dimensions ............................ 4 Electric supply ..........................4 Wash Motor ........................... 4 Inner bowl weight ........................4 Pump Motor ..........................4 Diverter Valve ..........................4 Water Valves ..........................5 Thermistor ............................5 Lid lock ............................5 IDENTIFICATION Model ID setting .......................... 6 INSTALLATION Installation test ..........................7 DIAGNOSTICS...
  • Page 4 FAULT CODES 1-7. Motor Control Module Fault ....................19 9. Model ID Error ........................19 10. Temperature Sensor (Thermistor) Error ................. 19 12. Flood Protection Error ......................19 21. Water Valve Over Current ....................20 31. Diverter Valve Not Connected ..................20 36.
  • Page 5: Specifications

    SPECIFICATIONS Dimensions Height Lid open 1350-1385mm Lid closed 1045-1075mm Length Inlet 1200mm Outlet 1000mm Width 600mm Depth 600mm P1,E1,G1, M1 Weight Packed 57kg Unpacked 50.2 kg G2, M2 Weight Packed 55.3kg Unpacked 47.7kg Electric supply Operating Voltage: 230V AC 50Hz Current: 10amps Wash Motor...
  • Page 6: Water Valves

    Water Valves SUPPLY OPERATION MODE VOLTAGE RESISTANCE FLOW RATE Cold Digital 24V DC 61Ω @ 20°c (68°F) 16 litres per min. Digital 24V DC 61Ω @ 20°c (68°F) 10 litres per min. Detergemt Digital 24V DC 61Ω @ 20°c (68°F) 5 litres per min.
  • Page 7: Model Id Setting

    Model ID setting With the shift to common motor control modules across multiple models (global controller) it will be necessary when changing the controller to pair the controller to the display module. This process is called 'Model ID setting'. To set the Model ID Turn the 'Power' on at the supply and off at the console Press 'Keylock' and 'Spin Speed' until the machine beeps Select the correct model as per the table below using the '+' key' to toggle through the options...
  • Page 8: Installation Test

    Installation test Correct installation of the washer is very important to the performance of the machine especially the dynamics of the spin cycle. To aid with the installation an install procedure is attached on the top of the lid of each machine. As part of this procedure there is an installation test routine that checks the water inlet hot &...
  • Page 9: Diagnostics

    DIAGNOSTICS Diagnostics Mode Press and hold the 'Keylock' and 'Washtemp' buttons. Keeping them pressed for at least 3 seconds, after which time two beeps will sound and d 00 is displayed. Note: Diagnostics mode can be entered while the product is running. While in Diagnostics mode the following components can be operated.
  • Page 10: Diagnostics Levels

    Diagnostics levels Various information can be extracted from the machine while in diagnostic mode, which can be used in both the static, machine idle, and dynamic running mode. There are a total of 51 different levels associated with the washer, the most relevant service levels are listed in the accompanying table. While in diagnostics use the '+/-' or 'Water level/ Wash advance' buttons to scroll through the diagnostics levels.
  • Page 11 Level d 00 last user warning The last user warning is displayed as a number in the LED display. Use the chart in this section to identify the last user warning. Level d 01 last user warning cycle count The cycle count at which the last user warning occurred is displayed via the screen which will display the 100’s, 10’s &...
  • Page 12 Level d 04 cycle count at last fault The cycle count at which the last fault occurred is displayed via the screen which will display the 100’s, 10’s & 1’s when all 3 segments are on and the 10,000’s & 1,000’s when only 2 segments are on with the displayed output toggling between the 2 screens every 2 seconds.
  • Page 13 Level d 08 bowl speed (RPM) The current bowl speed displayed in (RPM) via the screen with the thousands digit ignored. E.g. for fast spin of 1,009rpm the screen will display 009 leaving out the 1,000’s. Medium spin of 660rpm will display as 660 and slow spin of 330rpm display as 330. Level d 09 water level High water level 495 mm...
  • Page 14: Data Download

    Restart/ Recycle features permanently programmed It is possible for the Restart Feature to be disabled, or the Recycle Feature to be enabled, or a combination of both to be permanently programmed into the memory of the electronics so that in the event of a power cut the electronics will remember the setting.
  • Page 15: No Taps 01

    DISPLAY DESCRIPTION nO tAP No taps too FUL Bowl has failed to float oUt oF bAL Out of balance 04 SUd LoC Suds lock no hot No hot water 06 no CLd No cold water too FUL Agitator not able to turn Lid Loc Lid lock 09 Lid oPn...
  • Page 16: Suds Lock 04

    Suds lock 04 Possible causes: • Too much detergent generally causes this. If so, dissolve the suds by flushing water through the machine and re-test. • The pump is partially blocked, or the drain hose is kinked. • A garment or foreign object is restricting the movement of the inner bowl. •...
  • Page 17: Lid Open 09

    Lid open 09 Possible causes: • The tang on the lid is bent or broken. • The lid is open, close it and then press the start/pause button. • The lid-lock assembly has failed. If the lid is closed and the tang is ok, replace the lid-lock assembly. Out of balance 10 See 03 for possible causes.
  • Page 18: Wash Cycles

    CUSTOMISING Wash cycles Touch the power button, Turn the dial or press the button to select the wash cycle you wish to customise, eg. 'Regular'. Touch and hold the button of the option you want to customise, eg 'wash temp' for 3 seconds. You will hear 2 quick beeps and the wash cycle icon will flash, the screen will display SEt.
  • Page 19: Wash Temperatures

    To change the out of balance (OOB) recovery option: Enter option adjustment mode. Select the ‘Delicate’ cycle for CleanSmart™ and FabricSmart™ Select the 'Heavy Duty' cycle for WashSmart™/ Eco and QuickSmart™ Touch the ‘More’ button to turn automatic recovery For QuickSmart™ use the water level button to turn on and off. Wash temperatures Enter option adjustment mode.
  • Page 20: Fault Codes

    FAULT CODES 1-7. Motor Control Module Fault The Motor Control Module has encountered an error when writing to an EEPROM address. Primary Source: Motor Control Module. Action: Replace Motor Control Module. 9. Model ID Error The Motor Control Module has found a fault with the model ID setting. Primary Source: Setting.
  • Page 21: Water Valve Over Current

    21. Water Valve Over Current The Motor Control Module has detected that the water valve circuit is drawing too high a current. Primary Source: Water valves. Action: Check that the resistance of the water valves are 61-64Ω @ 20°C. Secondary Source: Motor Control Module Action: Replace the Motor Control module.
  • Page 22: Pressure Tube Fault

    Secondary Source: Motor Control Module. Action: Replace the Motor Control Module, if the pressure tube shows no sign of being faulty. 39. Pressure Tube Fault The Motor Control Module has detected a fault with the pressure tube. Primary Source: Mechanical. Action: Check that the pressure tube is not blocked with water or dirt, is not kinked and it attached securely.
  • Page 23: Cold Valve

    49. Cold Valve The Motor Control Module has measured a voltage from the valve diagnostic circuit that indicates that the cold valve is open circuit. The most likely cause is that the valve harness has not been connected correctly or the valve(s) is open circuit.
  • Page 24: Pressure Transducer At Maximum Adjustment

    58. Pressure Transducer at Maximum Adjustment When the pause or delay start is pressed to start the SmartDrive™, the Display Module has checked the memory and found the count greater than expected. Primary Source: Motor Control Module. Action: Replace Motor Control Module 68.
  • Page 25: 133. Repetitive Current Trip

    133. Repetitive Current Trip The Motor Control Module has detected excess current in the motor or electronic switches. See fault code 136 136. Motor Stall The Motor Control Module has been unable to start the motor. Primary Source: Wiring. Action: Measure/check the motor harness, connectors and motor for discontinuity.
  • Page 26: 220. Eeprom Model Map Not Programmed

    Tertiary Source: Motor Control Module. Action: If the machine is empty of water at fault, it is possible that the pump circuit is faulty and has caused a pump out during wash. This would cause the bowl to re-engage during agitate and the Motor Control Module to display this fault.
  • Page 27: 235. Lid Lock Short Circuit

    235. Lid Lock Short Circuit Lid Lock fault, not activated when instructed to by the Motor Control Module. Primary Source: Lid Lock mechanism has jammed or failed. Action: Check resistance across the connections, this should be 63 ohms +/- 10% @ 20 °C. If faulty, replace the Lid Lock assembly.
  • Page 28: Wiring Diagrams

    WIRING DIAGRAMS Valve recirculating and dispensing (CleanSmart™)
  • Page 29: Valve Recirculating (Fabricsmart™ And Washsmart™ Eco)

    Valve recirculating (FabricSmart™ and WashSmart™ Eco)
  • Page 30: Valve Non Recirculating (Washsmart™)

    Valve non recirculating (WashSmart™)
  • Page 31: Valve Non Recirculating (Quicksmart™)

    Valve non recirculating (QuickSmart™)
  • Page 32 NOTES...
  • Page 33 www.fisherpaykel.com Copyright © Fisher & Paykel Appliances Ltd 2016. All rights reserved. The product specifications in this manual apply to the specific model described at the date of issue. Under our policy of continuous product improvement, these specifications may change at any time. NZ AU 479744 11.16...

Table of Contents