Related Manuals for Xcel-Arc Razor Cut45
Summary of Contents for Xcel-Arc Razor Cut45
- Page 1 Razor Cut45 XA-CUT45RZ | Operating Manual Razor YEAR M ACHI N E Please read and understand this instruction manual carefully WARRANTY before the installation and operation of this equipment. © Xcel-Arc 2020...
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Page 2: Warranty
Razor PLASMA CUT45 Thank you for choosing to purchase this RAZORCUT Plasma Cutting Machine. We are proud of our range of welding & cutting equipment that has a proven track record of innovation, per- formance and reliability. Our product range represents the latest developments in inverter technology put together by our professional team of highly skilled engineers. -
Page 3: Table Of Contents
Razor PLASMA CUT45 CONTENTS PAGE Warranty Safety - Cautions Air Plasma Cutting Technology Technical Data, Product Information Machine Layout & Descriptions Set Up and Operating Procedure 10-11 Plasma Cutting Procedure & Techniques 12-14 SC40 Plasma Torch Parts Breakdown Trouble Shooting Machine Warranty 17-18 Notes... -
Page 4: Safety - Cautions
SAFETY IMPORTANT: BEFORE INSTALLING, OPERATING OR CARRYING OUT MAINTENANCE ON THE PLASMA CUTTER, READ THE CONTENTS OF THIS MANUAL CAREFULLY, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE. PAY PARTICULAR ATTENTION TO THE SAFETY RULES. THIS EQUIPMENT MUST BE USED SOLELY FOR PLASMA CUTTING. - Page 5 Fire hazard. Plasma cutting on closed containers, such as tanks,drums, or pipes, can cause them to explode. Flying sparks from the welding arc, hot work piece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, ex- plosion, overheating, or fire.
- Page 6 CAUTION 1. Working Environment. 1.1 The environment in which this Plasma Cutter equipment is installed must be free of grinding dust, corrosive chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity. 1.2 When using the machine outdoors protect the machine from direct sun light, rain water and snow etc; the temperature of working environment should be maintained within -10°C to +40°C.
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Page 7: Air Plasma Cutting Technology
AIR PLASMA CUTTING TECHNOLOGY Plasma cutters work by passing an electric arc through a gas that is passing through a constricted opening. The gas can be air, nitrogen, argon, oxygen. etc. The electric arc elevates the temperature of the gas to the point that it enters a 4th state of matter. -
Page 8: Technical Data, Product Information
The SC80 Plasma Torch uses low-cost wear consumables with the additional benefit of longer life cycle of both Electrodes and Cutting Tips. The RAZOR CUT45 is an exceptional machine that is well suited to a wide range of applications including light industrial and general engineering, forestry and agriculture, sheet metal fabrication, site work, transport and marine repair, general demolition and maintenance work. -
Page 9: Machine Layout & Descriptions
Razor RAZOR CUT45 Front & Rear Panel Layout Front Panel Layout Rear Panel Layout Power indicator It illuminates when the machine is powered on, and it glitters after arc is successfully ignited. Overheating indicator It illuminates when the working temperature of the machine is overly high. -
Page 10: Set Up And Operating Procedure
Razor RAZOR CUT45 Set Up Procedure for PLASMA Cutting (1) Connect the SC80 Plasma Torch to the machine. Insert the torch connection into the torch connection receptacle at the front of the machine and screw up hand tight. Caution: Be careful not to bend the pins located inside the torch connector. - Page 11 Razor RAZOR CUT45 Operating Procedure for PLASMA Cutting Operating procedure using the Stand Off Guide mounted to SC80 torch. The feet of the standoff guide are placed on the cutting surface. This maintains an optimal 2mm standoff distance between the plasma cutting tip and the work, this is especially suitable if your hands are unsteady, or if you wish to use a straight edge guide or pattern guide.
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Page 12: Plasma Cutting Procedure & Techniques
Razor Operating Procedure & Techniques RAZOR CUT45 for PLASMA Cutting ● Amperage Standard rule of thumb is the thicker the material the more amperage required. On thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amperage and change to a lower-amperage tip to maintain a narrow kerf. - Page 13 Razor Operating Procedure & Techniques RAZOR CUT45 for PLASMA Cutting ● Air pressure and volume Air pressure, flow rate and air quality are critical to quality plasma cutting and consumable life span. The required air pressure and volume can vary from model to model and the manufacturer will provide the specs.
- Page 14 Razor Operating Procedure & Techniques RAZOR CUT45 for PLASMA Cutting ● Piercing Hold the torch at an angle to the work piece, When sparks are exiting from the bottom of When the pierce is complete, proceed with pull the trigger to start the arc and slowly the work piece, the arc has pierced through cutting.
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Page 15: Sc40 Plasma Torch Parts Breakdown
Razor PLASMA CUTTING TORCHES SC80 SC80 RAZOR CUT45 Plasma Torch & Spares Plasma Torch & Spares Air Cooled 80 Amp Surecut SC80 Surecut SC80 Rating: 80A Air/N2 Gas, @ 60% duty cycle. For use on RAZOR CUT 40Air, CUT45 & CUT80 Gouging... -
Page 16: Trouble Shooting
Razor RAZOR CUT45 Trouble Shooting A. The cutting torch fails to ignite the arc, when torch trigger is pressed. 1. Gas pressure too high or too low, check and adjust gas pressure to 5bar/70psi. 2. The shield cup is not installed correctly, turn off the power source, install and screw it down properly, then turn on the power source. -
Page 17: Machine Warranty
ESSETI New Zealand Limited (‘us’, ‘we’) warrants that the products bearing the brand names ESSETI, XCEL-ARC, RAZORWELD, RAZORCUT, JASIC, VIPER, T&R, XCEL-GAS, Otos, Servore, TECNA & HIT-8SS supplied by us and purchased by you from an Authorised ESSETI (NZ) Ltd. Distributor are free of Material and Faulty Workmanship Defects except for those products listed under ‘Warranty Exclusions’... - Page 18 Tungsten Electrodes, Collet, Collet Body, Alumina Nozzle, Torch Head, Torch Head water Cooled, Torch Head Flexible, Back Caps, Gas Lens, Torch Handle, Cup Gasket, Torch Body Gas Valve, O-ring, All XCEL-ARC TIG Welding Rods, All XCEL-ARC / Magmaweld Electrodes, Arc Leads, Welding Cable, Electrode Holder, Earth Clamps •...
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Page 19: Notes
Razor NOTES RAZOR CUT45... - Page 20 New Zealand Limited Esseti New Zealand Limited PO Box 4189, Palmerston North - 4442 Phone: 06 355 1103 Fax: (06) 354 2437 Email: sales@esseti.co.nz www.esseti.co.nz Xcel-Arc © Esseti NZ LTD - 2020...