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Summary of Contents for Xcel-Arc RAZOR CUT 45 PFC
- Page 1 XA-RZCUT45PFC-K | Operating Manual YEAR M AC HIN E WARRANTY...
- Page 2 Thank you for choosing to purchase this RAZORCUT Plasma Cutting Machine. We are proud of our range of welding & cutting equipment that has a proven track record of innovation, per- formance and reliability. Our product range represents the latest developments in inverter technology put together by our professional team of highly skilled engineers.
- Page 3 CONTENTS PAGE Warranty Safety - Cautions Air Plasma Cutting Technology Technical Data, Product Information Machine Layout & Descriptions Power Installation Set Up and Operating Procedure Control panel 12-14 Plasma Cutting Procedure & Techniques 15-18 SC40 Plasma Torch Parts Breakdown Trouble Shooting REGISTER YOUR MACHINE ONLINE TO RECEIVE AN ADDITIONAL 6 MONTHS ON YOUR WARRANTY Visit XcelArc.nz/warranty-registration to register your machine.
- Page 4 SAFETY IMPORTANT: BEFORE INSTALLING, OPERATING OR CARRYING OUT MAINTENANCE ON THE PLASMA CUTTER, READ THE CONTENTS OF THIS MANUAL CAREFULLY, WHICH MUST BE STORED IN A PLACE FAMILIAR TO ALL USERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE MACHINE. PAY PARTICULAR ATTENTION TO THE SAFETY RULES. THIS EQUIPMENT MUST BE USED SOLELY FOR PLASMA CUTTING.
- Page 5 Fire hazard. Welding/cutting on closed containers, such as tanks,drums, or pipes, can cause them to explode. Flying sparks from the welding/cutting arc, hot work piece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire.
- Page 6 CAUTION 1. Working Environment. 1.1 The environment in which this Plasma Cutter equipment is installed must be free of grinding dust, corrosive chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity. 1.2 When using the machine outdoors protect the machine from direct sun light, rain water and snow etc; the temperature of working environment should be maintained within -10°C to +40°C.
- Page 7 AIR PLASMA CUTTING TECHNOLOGY Plasma cutters work by passing an electric arc through a gas that is passing through a constricted opening. The gas can be air, nitro- gen, argon, oxygen. etc. The electric arc elevates the temperature of the gas to the point that it enters a 4th state of matter. We all are familiar with the first three: i.e., Solid, liquid, and gas.
- Page 8 RAZOR CUT45 PLASMA 45 Amp Inverter Plasma Cutter Cuts: Steels, Stainless, Cast Iron, Brass, Copper. Aluminium RAZOR CUT45 PFC RAZOR CUT45 PFC 45Amp 240V Inverter Plasma Cutter 16mm Cut on Mild Steel, Lightweight & Portable Industrial Rated with Power Factor Correction Features Clear Vision Technology ■...
- Page 9 Front & Rear Panel Layout 5. Installation Warning! All connections shall be made with the power supply is turned off. Warning! Electric shock may cause death; after power failure, there is still a high voltage on the equipment, do not touch the live parts on the equipment. Warning! Incorrect input voltage may damage the equipment.
- Page 10 Power Installation 5.2. Power installation 5.2. Power installation Warning! The electrical connection of equipment shall be carried out by Warning! The electrical connection of equipment shall be carried out by suitably qualified personnel. suitably qualified personnel. Warning! All connections shall be made after the power supply is off. Warning! All connections shall be made after the power supply is off.
- Page 11 Set Up Procedure for PLASMA Cutting 5.2. Power installation Warning! The electrical connection of equipment shall be carried out by Connection of cutting torch, earth cable and gas pipe 5.3. Connection of cutting torch, earth cable and gas pipe suitably qualified personnel. Warning! All connections shall be made after the power supply is off.
- Page 12 6. Control panel Control panel 6.1. Overview a. Parameter and error code display b. Protection indicator c. Cutting mode selector d. Parameter adjustment knob e. Gas check buttons and indicators Display of parameters and error codes 6.2. Display of parameters and error codes 1) Electric current configuration 2) When the factory settings are restored the countdown is displayed.
- Page 13 2) Rotating the adjusting knob clockwise increases the parameter value, and rotating the 6.4. Selection of working mode adjusting knob counterclockwise decreases the parameter value. 6.4. Selection of working mode 3) When the adjusting knob is rotated the adjusted parameters are displayed in the 6.3.
- Page 14 The over-current indicator light indicates that the machine has entered over-current The over-current indicator light indicates that the machine has entered over-current protection and has stopped output. protection and has stopped output. 6.8. Engineer mode 6.8. Engineer mode Engineer mode 1) Press and hold the parameter adjustment knob for 5s while not in cutting mode to 1) Press and hold the parameter adjustment knob...
- Page 15 Operating Procedure & Techniques for PLASMA Cutting Operating procedure using the Stand Off Guide mounted to SC80 torch. The feet of the standoff guide are placed on the cutting surface. This maintains an optimal 2mm standoff distance between the plasma cutting tip and the work, this is especially suitable if your hands are unsteady, or if you wish to use a straight edge guide or pattern guide.
- Page 16 Operating Procedure & Techniques for PLASMA Cutting ● Amperage Standard rule of thumb is the thicker the material the more amperage required. On thick material, set the machine to full output and vary your travel speed. On thinner material, you need to turn down the amperage and change to a lower-amperage tip to maintain a narrow kerf.
- Page 17 Operating Procedure & Techniques for PLASMA Cutting ● Air pressure and volume Air pressure, flow rate and air quality are critical to quality plasma cutting and consumable life span. The required air pressure and volume can vary from model to model and the manufacturer will provide the specs. The volume capacity of your compressor is important, if you have a small compressor with exactly the same l/min rating as the plasma, then the compressor will run continuously when you are plasma cutting, a compressor with a l/min rating slightly higher than the plasma would be more adequate.
- Page 18 Operating Procedure & Techniques for PLASMA Cutting ● Piercing Hold the torch at an angle to the work piece, When sparks are exiting from the bottom of When the pierce is complete, proceed with pull the trigger to start the arc and slowly the work piece, the arc has pierced through cutting.
- Page 19 Surecut SC80 Surecut SC80 Rating: 80A Air/N2 Gas, @ 60% duty cycle. For use on RAZOR CUT 40Air, CUT45 & CUT80 Gouging Contact cutting Stand off cutting Technical Data Max Current Gas Pressure 4.5-5.0 Bar (65-75psi) Duty Cycle Gas Flow 110 l/min Air/N with Pilot Arc Spare Parts...
- Page 20 Troubleshooting 9. Troubleshooting Warning! Before machines are dispatched from the factory, they have already been checked thoroughly. The machine should not be tampered with or altered. Maintenance must be carried out carefully. If any wire becomes loose or is misplaced, it maybe potentially dangerous to user! Only professional maintenance personnel should repair the machine! Ensure the power is disconnected before working on the machine.
- Page 21 ·The cutting current and speed ·Choose the correct cutting standard do not match the thickness of operation - refer to section 7.1.3 the workpiece "Cutting Procedure Checklist" Poor cutting quality ·The cutting air pressure is too ·Ensure that the working air low or high pressure range is 0.35-0.55MPa ·The consumables are seriously...
- Page 22 Maintenance 8. Maintenance Warning! The following operation requires sufficient professional knowledge on electric aspects and comprehensive safety knowledge. Make sure the input cable of the machine is disconnected from the electricity supply and wait for 5 minutes before removing the machine covers. Please note: The following should only be carried out by an authorised electrical technician.
- Page 23 Notes...
- Page 24 New Zealand Limited Esseti New Zealand Limited PO Box 4189, Palmerston North - 4442 Phone: 06 355 1103 Fax: (06) 354 2437 Email: sales@esseti.co.nz www.esseti.co.nz Xcel-Arc © Esseti NZ LTD - 2023...