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Graco 244197 Instructions-Parts List Manual
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Graco 244197 Instructions-Parts List Manual

Displacement pump
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Instructions - - Parts List
Important Safety Instructions
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Displacement Pump
3600 psi (250 bar, 24.8 MPa) Maximum Working Pressure
Model 244197, Series A
Ultra
R
Max and Ultimate Mxt 795 and 1095
GMaxt 3900
Model 244224, Series A
Ultra Max and Ultimate Mx 1595
GMax 5900 and 5900 Convertible
Model 244201, Series A
245044, 245046, 245049 Mark Vt
GMax 5900HD
Model 245904 Series A
245047 Mark V International (ceramic balls)
Model 244954, Series A, B, C
HydraMaxt 225
Model 244957, Series A, B, C
HydraMax 300/350
Model 245889, Series B
Mark V SpackMaxt
Model 246257, Series A
GMax 7900, GHt 200; Models 233940 -- 233943
Model 248971, Series A
GH 200; Models 248559 Series A -- 248567 Series A
EHt 200
Model 248736, Series A
248561 Series A, 248563 Series A
GH 230, GH 300
Model 277068, Series A
LineLazert IV 200 HS
Model 287815, Series A
GH 230: Model 248561 Series B
GH 300: Model 248563 Series B
Model 287814 Series A
GH 200: Model 248559 Series B
Model 287946, Series A
Mark X
Model 248101-MMA
Graco® Plural Component 2-pump 1:1 Hydraulic Line Striper by RAE
309277ZAE
EN

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Summary of Contents for Graco 244197

  • Page 1 GH 230: Model 248561 Series B GH 300: Model 248563 Series B Model 287814 Series A GH 200: Model 248559 Series B Model 287946, Series A Mark X Model 248101-MMA Graco® Plural Component 2-pump 1:1 Hydraulic Line Striper by RAE...
  • Page 2 ........244197 ........
  • Page 3 D This equipment is for professional use only. D Read all instruction manuals, tags, and labels before operating the equipment. D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco distributor. D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
  • Page 4 6. Open any fluid drain valves in system. Leave drain removed easily, return the sleeve and cylinder to valve open until ready to dispense again. your Graco distributor for removal. Pump Repair Kits 2. Remove and clean the sleeve when you are repacking the pump.
  • Page 5 Service Repair When Pump Is Off The Sprayer 287946 Standard 245889, 287946(optional) Disassembling the pump Fig. 1. Remove packing nut (202) and throat adjust- ment spacer (228). (o-ring on (o-ring on top 244957 bottom only) all except 244957) ti2332a Fig. 1 Fig.
  • Page 6 COMPONENT RUPTURE HAZARD Do not clean or wipe the piston valve used on threads. Cleaning the piston valve 244197 threads could destroy the special sealing patch and cause the piston valve to come loose during operation, causing pump bursting and possible serious bodily injury.
  • Page 7 (204) in cylinder. Alternately stack UHMWPE (203) and leather packings (223) (note orientation). Place female gland (224) in top of cylinder. Seat packings. used on 244197 Fig. 10 7575A Fig. 11. Tighten piston valve to piston rod as specified: Fig. 12...
  • Page 8 Service Fig. 14. Grease piston packings and sleeve top edge. Fig. 16. Grease top inch or two of piston rod that will go through the cylinder throat packings. Fig. 16 7579A Fig. 17. Grease o-ring (221) and place on sleeve. Slide sleeve/piston rod assembly into bottom of cylinder.
  • Page 9 Fig. 18 Fig. 19. Install intake valve on cylinder. If a wrench is used torque as follows: 67 +/--5 ft-lb (model 244197) 80 +/--5 ft--lb (models 244201, 244224, 245904) 200 +/--10 ft--lb (models 244954, 246257, 245889, 287946, 277068, 248736, 248971)
  • Page 10 Service Repair When Pump Is On The Sprayer Fig. 2. Use screwdriver to push retaining spring up and WARNING push pin out. SKIN INJECTION HAZARD To reduce the risk of serious injury, whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 4.
  • Page 11 Service Fig. 4. Remove piston rod and sleeve. Fig. 7. Invert piston rod and insert into cylinder to force out throat packings. 7746A Fig. 4 Fig. 4. Invert piston rod and sleeve and pound on hard surface until piston rod comes out of sleeve. Fig.
  • Page 12 Stack male gland (204). Alternately stack UHMWPE (203) and leather (223) packings (note orientation). Install female gland (224). Install seal (201) and packing nut (202) and throat adjustment spacer (228). used on 244197 7748A Fig. 9 7573B 7581A Fig. 11 Fig.
  • Page 13 Fig. 10. Install ball (206) in piston rod. If Loctiter is ap- plied to piston valve threads, ensure that none gets on ball. Install piston valve on piston rod. Torque as follows: 27 +/--3 ft-lb (for model 244197) 55 +/--3 ft-lb (for models 244224, 244201, 245904, Fig. 16 7577A...
  • Page 14 Service Fig. 18. Grease o-ring (221) and place on sleeve. Slide Fig. 20. Use screwdriver to push retaining spring up. sleeve/piston rod assembly into bottom of cylinder. Re- place o-ring (207) if desired. Note: O-ring (207) is not required for safe pump opera- tion.
  • Page 15 Fig. 22. Reassemble intake valve with new o-ring Fig. 23. Install intake valve on cylinder. Torque: (227), seat (212) and ball (214). Seat may be flipped 67 +/--5 ft-lb (model 244197) over and used on other side. Clean seat thoroughly. 80 +/--5 ft-lb (model 244224, 244201, 245904)
  • Page 16 287814 & 287815 V-Maxt UHWMPE, blue See Parts Leather 112589, 189587 287946 - - Standard Pump 244197 Leather Pump 245889, 287946 V-Maxt UHWMPE, blue 7683C (227 on top of 212 244957) See Parts (203 on 244954, 246257, 245889, 287946)
  • Page 17 Parts - - Pump 244197 Model 244197, Series A Part No. Description Qty. 179810 SEAL, throat 193046 NUT, packing 221* 203* 192692 V-PACKING, throat, V-Maxt UHMWPE, blue 204* 178942 GLAND, male, throat 243346 CYLINDER, pump 224* 206* 105444 BALL, sst, 0.3125 in.
  • Page 18 Parts - - Pumps 244224, 244201, 245904 Models 244224, Series A; 244201, Series A; 245904, Series A Part No. Description Qty. 183171 PLUG 193032 NUT, packing 203* 193124 V-PACKING 221* V-Maxt UHMWPE, blue 204* 183176 GLAND, packing, male, throat CYLINDER, pump 196754 Pump 244201, 245904 222‡...
  • Page 19 Parts - - Pump 244954 Model 244954, Series A Part No. Description Qty. 112590 PLUG 189589 NUT, packing 203* 198701 V-PACKING V-Maxt UHMWPE, blue 204* 15G658 GLAND, packing, male 244974 CYLINDER, pump 206* 107203 BALL, sst, 0.5625 in. 207* 160325 PACKING, o-ring 224* 240580...
  • Page 20 Parts - - Pump 244957 Model 244957, Series A Part No. Description Qty. 196362 PLUG 196361 NUT, packing 203* 197468 V-PACKING (Throat) V-Maxt UHMWPE, blue 204 * 197372 GLAND, packing, male 224* 244977 CYLINDER, pump *203 206* 101822 BALL, sst, 0.625 in. 207* 160258 PACKING, o-ring...
  • Page 21 Parts - - Pump 245889 Model 245889, Series B Part No. Description Qty. 112590 PLUG 189589 NUT, packing 203* 198701 V-PACKING V-Maxt UHMWPE, blue 204* 15G658 GLAND, male, throat 245888 CYLINDER, pump 118601 BALL, ceramic, 0.5625 in. 221* 207* 160325 PACKING, o-ring 240580 VALVE, piston...
  • Page 22 Parts - - Pump 287946 Model 287946, Series A Part No. Description Qty. 112590 PLUG 189589 NUT, packing 203* 193722 V-PACKING V-Maxt UHMWPE, blue 221* 204* 15G658 GLAND, male, throat 15G437 CYLINDER, pump 118601 BALL, ceramic, 0.5625 in. 207* 160325 PACKING, o-ring 209* 112591...
  • Page 23 Parts - - Pump 246257 Model 246257, Series A 221* Part No. Description Qty. 112590 PLUG 189589 NUT, packing 203* 198701 V-PACKING V-Maxt UHMWPE, blue 204* 15G658 GLAND, male, throat 219* 245413 CYLINDER, pump 206* 107203 BALL, sst, 0.5625 in. 207* 160325 PACKING, o-ring...
  • Page 24 Parts - - Pump 287815 Model 287815, Series A 221* Part No. Description Qty. 201* 112590 PLUG 189589 NUT, packing 203* 198701 V-PACKING V-Maxt UHMWPE, blue 219* 204* 15G658 GLAND, male, throat 249532 KIT, CYLINDER, pump 206* 107203 BALL, sst, 0.5625 in. 207* 160325 PACKING, o-ring...
  • Page 25 Parts - - Pump 287814 221* Model 287814 Series A Part No. Description Qty. 201* 112590 PLUG 189589 NUT, packing 219* 203* 198701 V-PACKING V-Maxt UHMWPE, blue 204* 15G658 GLAND, male, throat 245413 CYLINDER, pump 224* 206* 107203 BALL, sst, 0.5625 in. 203* 207* 160325...
  • Page 26 Parts - - Pump 248736 Model 248736, Series A 221* Part No. Description Qty. 112590 PLUG 189589 NUT, packing 203* 198701 V-PACKING V-Maxt UHMWPE, blue 204* 15G658 GLAND, male, throat 219* 249532 KIT, CYLINDER, pump 206* 107203 BALL, sst, 0.5625 in. 207* 160325 PACKING, o-ring...
  • Page 27 Parts - - Pump 248971, 277068 Model 248971, Series A; 277068, Series A 221* Part No. Description Qty. 112590 PLUG 189589 NUT, packing 203* 198701 V-PACKING V-Maxt UHMWPE, blue 204* 15G658 GLAND, male, throat 219* 245413 CYLINDER, pump 206* 107203 BALL, sst, 0.5625 in.
  • Page 28 With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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