Black Horse Model EXTRA 300 Instruction Manual Book
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Black Horse Model EXTRA 300 Instruction Manual Book

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EXTRA 300
ALL BALSA - PLY WOOD CONSTRUCTION.
COVERED WITH ORACOVER.
95% ALMOST READY TO FLY
SPECIFICATION
- Wingspan: 2260 mm (89 in).
- Length: 2250 mm (88.5 in).
- Weight: 8.5 kg (lbs).
- Wing area: 92.6 dm2.
- Wing loading: 91.8 g/dm2.
- Servo mount: 42mm x 21mm.
- Wing type: Naca Airfoil.
- Gear type: Carbon fiber for
main gear (included) and aluminium
Hi-grade tail gear (included).
- Spinner size: Plastic 95mm.
- Covering type: Genuine oracover
Instruction Manual Book
Parts listing required (not included):
- Radio: 06 channels minimum.
- Servo: 06 servos (HV High torque steel gear servo).
- Engine: 76cc gas.
- Motor: Brushless outrunner 5000 - 6500W, 230KV.
- Propeller: Suit with your engine.
Recommended Motor and Battery set up (not included):
- Motor: RIMFIRE 60cc.
- Lipo cell: 12 cells 5,000-7,000mAh.
- Receiver battery: 6-7.4V/ 2200-3000mAh.
- ESC: 120A.
Item code: BH182
SIZE 70CC GP/EP ARF
Made in Vietnam.

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  • Page 1 Instruction Manual Book Item code: BH182 EXTRA 300 SIZE 70CC GP/EP ARF ALL BALSA - PLY WOOD CONSTRUCTION. COVERED WITH ORACOVER. 95% ALMOST READY TO FLY SPECIFICATION Parts listing required (not included): - Wingspan: 2260 mm (89 in). - Radio: 06 channels minimum.

  • Page 2: Table Of Contents

    Thank you for purchasing Black Horse Model products. With over 18 years experience in production and fly testing, Black Horse Model is committed to bring the best quality products and good service to customers. Along with a team of creative engineers and skilled workers, we will always accompany with customers by our great experiences, fully enthusiasm...

  • Page 3: Warranty

    In that Black Horse Model has no control over the final assembly or material used for final assembly, SUGGESTION Black Horse Model is not responsible for loss of use , or other incidental or consequential damages. To avoid scratching your new airplane, do not...

  • Page 4: Covering Tools

    EXTRA 300 Item code: BH182 Instruction Manual FLIGHT WARNINGS ADHESIVES AND REQUIRED TOOLS When ready to fly, first extend the transmitter aerial. Thin CA Switch on the transmitter. 30-minute epoxy Switch on the receiver. 6-minute epoxy Check that the wings are correctly fitted to the Threadlocker thread locking cement fuselage.
  • Page 5 EXTRA 300 Item code: BH182 Instruction Manual • Officially designated AMA Air Show Teams (AST) are authorized to use devices and practices as defined within the Team AMA Program Document. (AMA Document #718.) (j) Not operate a turbine-powered aircraft, unless in compliance with the AMA turbine regulations. (AMA Document #510-A.)

  • Page 6: Parts Listing (Not Included)

    EXTRA 300 Item code: BH182 Instruction Manual PARTS LISTING (NOT INCLUDED). Servo extension leads. 920mm ..3 pcs. 330mm ..2 pcs. Engine: 76cc gas 190mm ..3 pcs. Propeller. Suit with your engine. LiPo. 6S - 22.2V- 4000-5000mAh. 2 Packs Size: Motor 50cc 1 pcs.
  • Page 7 EXTRA 300 Item code: BH182 Instruction Manual : Fuselage set. : Engine set. : Cowling set. : Wing set (2a; 2b; 2c: Carbon fiber tube). : Electric motor set. : Tail gear set. : Horizontal stabilizer set. : Main gear set.

  • Page 8: Preparations

    EXTRA 300 Item code: BH182 Instruction Manual PREPARATIONS Use a covering iron with a covering sock on high heat to tighten the covering if necessary. Apply pressure over sheeted areas to thoroughly bond the covering to the wood. INSTALLING THE AILERONS...

  • Page 9: Installing The Ailerons Servos

    EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE AILERONS SERVOR 1. Install the rubber grommets and brass eyelets onto 4. Using the thread as a guide and using masking the aileron servo. tape, tape the servo lead to the end of the thread: carefully pull the thread out.

  • Page 10: Installing The Aileron Linkages

    EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE AILERON LINKAGES 1. Install the control horn into the aileron. 4. Center the aileron and hold it in place using a couple of pieces of masking tape. Adjust the 2. Locate the metal rod wire, screw the plastic link ball linkage until the aileron and the servo arm are onto the threaded end of the wire.

  • Page 11: Installing The Main Landing Gear

    EXTRA 300 Item code: BH182 Instruction Manual Bottom View INSTALLING THE MAIN LANDING GEAR 4x20mm Socket Head 5x50mm Socket Head Cap Screw Cap Screw - - - 4 - - - 2 5 mm Hex Nut 4mm Flat washer - - - 4...
  • Page 12 EXTRA 300 Item code: BH182 Instruction Manual 4x20mm Socket Head Cap Screw 3.5mm Spring Washer Flat Washer Main Gear...
  • Page 13 EXTRA 300 Item code: BH182 Instruction Manual...
  • Page 14 EXTRA 300 Item code: BH182 Instruction Manual 5.1mm Out view In view 5x50mm Socket Head Cap Screw Flat Flat Washer Washer 85mm Wheel Collar Flat Washer Main gear Bottom view Top view...
  • Page 15 EXTRA 300 Item code: BH182 Instruction Manual 3 x 10mm Socket Head Cap Screw...

  • Page 16: Secure The Wing To The Fuselage

    EXTRA 300 Item code: BH182 Instruction Manual SECURE THE WING TO THE FULSELAGE Attach the wings to the fuselage and secure the 20x750mm Carbon fiber tube wing panels. 6 x 25mm Plastic Screw - - - 4 Top View 20x750mm...

  • Page 17: Horizontal Stabilizer Installation

    EXTRA 300 Item code: BH182 Instruction Manual HORIZONTAL STABILIZER INSTALLATION 1. Using a modeling knife, cut away the covering from the fuselage for the stabilizer and remove it. When you are sure that everything is aligned correctly, mix up a generous amount of 30 minute 2.

  • Page 18: Installing The Elevator Servo

    EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE ELEVATOR SERVO Horn(L/R) Ball link 3x12mm Button 3mm Lock nut 3x40mm Socket Head - - - 4 Head Cap Screw - - - 2 Cap Screw - - - 2 - - - 2...
  • Page 19 EXTRA 300 Item code: BH182 Instruction Manual Aluminium ball Aluminium ball 3x16mm 3x12mm Flat Washer Button Head Button Head Cap Screw Cap Screw Lock Nut Horn (L) 3x40mm Socket Head Cap Screw Right Left...

  • Page 20: Installing The Rudder

    EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE ELEVATOR 4 x 20mm Button Head Cap Screw - - - 4 4mm Flat Washer Spring Washer - - - 4 4mm Spring Washer Flat Washer 4x20mm Button Head - - - 4...
  • Page 21 EXTRA 300 Item code: BH182 Instruction Manual 1.6x500mm Push rod Bend 90 Collar...

  • Page 22: Installing The Rudder Servo

    EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE RUDDER SERVO Horn Ball link 3x12mm Button 3mm Lock nut 3x50mm Socket Head - - - 2 Head Cap Screw - - - 1 Cap Screw - - - 1 - - - 2...

  • Page 23: Installing The Tail Wheel

    EXTRA 300 Item code: BH182 Instruction Manual 3 x 20mm INSTALLING THE TAIL WHEEL 3 x 15mm Cap Screw 3mm Spring Washer Tail wheel set Aluminum ball 3 x 20mm Cut off shaded portion...
  • Page 24 EXTRA 300 Item code: BH182 Instruction Manual 200mm Push rod 3x15mm 3x15mm...

  • Page 25: Installing The Engine

    EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE ENGINE May be you also need to trim some wood from the tri-angle wood for the installation is easy. Using plate of plywood (supplied with the kit) mark the holes onto the fire wall for installing the engine mount for GP-76.
  • Page 26 EXTRA 300 Item code: BH182 Instruction Manual...
  • Page 27 EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE THROTTLE Ball link 1.7x??mm Push rod Connector - - - 1 - - 1 - - - 1 3mm Flat Washer 3x15mm Socket Head 3mm Lock nut Cap Screw - - - 2...
  • Page 28 EXTRA 300 Item code: BH182 Instruction Manual...

  • Page 29: Installing The Fuel Tank

    EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE FUEL TANK. : 700 ml...
  • Page 30 EXTRA 300 Item code: BH182 Instruction Manual 1. Using a modeling knife, cut one length of silicon fuel 5. When satisfied with the alignment of the stopper line (the length of silicon fuel line is calculated by assembly tighten the 3mm x 20mm machine...

  • Page 31: Mounting The Cowl

    EXTRA 300 Item code: BH182 Instruction Manual Tank Vent MOUNTING THE COWL Washer Alluminium 4x16mm Socket Head Cap Screw - - - 4 - - - 4...
  • Page 32 EXTRA 300 Item code: BH182 Instruction Manual Washer Alluminium 4x16mm Socket Head Cap Screw 4x16mm Socket Head Cap Screw Washer Alluminium...

  • Page 33: Installing The Spinner

    EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE SPINNER Install the spinner back-plate, propeller and spinner cone. The propeller should not touch any part of the spinner cone. If it dose, use a sharp modeling knife and carefully trim away the spinner cone where the propeller comes in contact with it.

  • Page 34: Installing The Receiver And Battery

    EXTRA 300 Item code: BH182 Instruction Manual INSTALLING THE SWITCH INSTALLING THE RECEIVER AND BATTERY 1. Plug the servo leads and the switch lead into the 1. The switch should be mounted on the fuselage receiver. You may want to plug an aileron...
  • Page 35 EXTRA 300 Item code: BH182 Instruction Manual 5mm Mount Nut 12x35mm 5x60mm...

  • Page 36: Installing Canopy Fuselage

    EXTRA 300 Item code: BH182 Instruction Manual When rotating clock wise, change the connection of 2 wires. INSTALLING CANOPY FUSELAGE Position the canopy so the rear frame on the canopy is aligned with the rear edge of the cockpit opening. Use canopy glue to secure the canopy to the canopy hatch.
  • Page 37 EXTRA 300 Item code: BH182 Instruction Manual Open/Close INSTALLING THE WING SIDE FORCE - - - 2...
  • Page 38 EXTRA 300 Item code: BH182 Instruction Manual Flat washer Spring washer 4x16mm Button Head Cap Screw...

  • Page 39: Balancing

    EXTRA 300 Item code: BH182 Instruction Manual BALANCING LATERAL BALANCE 1. It is critical that your airplane be balanced correctly. After you have balanced a plane on the C.G. Improper balance will cause your plane to lose You should laterally balance it. Doing this will control and crash.

  • Page 40: Control Throws

    EXTRA 300 Item code: BH182 Instruction Manual In order to obtain the CG specified, reposition the receiver and other equipment. If not obtain the CG specified, add a weight and Do not fly before confirming the adjust. correct location of the CG. If the...

  • Page 41: For Your Radio Installation Basic Connection For Airplane And Adjustment Of Servos

    EXTRA 300 Item code: BH182 Instruction Manual Aileron Control Elevator Control Rudder Control FOR YOUR RADIO INSTALLATION BASIC CONNECTION FOR AIRPLANE AND ADJUSTMENT OF SERVOS Example of connection For more information, refer to radio system instruction manual. Follow instruction manual of Engine and Battery.

  • Page 42: Main Gear Dimensional Detail

    EXTRA 300 Item code: BH182 Instruction Manual MAIN GEAR DIMENSIONAL DETAIL 475mm 205mm TAIL GEAR DIMENSIONAL DETAIL 128.0 25.0 16.0 35.0 25.0 11.8...

  • Page 43: Decoration

    EXTRA 300 Item code: BH182 Instruction Manual DECORATION < Top view > < Bottom view > < Side view > Left Decal < Side view > Right Decal ORACCOVER Decal #21-071 - Black #21-011 - Gray #21-023 - Ferri Red #21-010 - White...
  • Page 44 EXTRA 300 Item code: BH182 Instruction Manual...
  • Page 45 I/C FLYING WARNINGS Always operate in open areas, away from fly near power lines,aerials or AL WAYS adjust the engine from behind NEVER factories, hospitals, schools, buildings other dangerous areas including airports, the propeller, and do not allow any part of and houses etc.
  • Page 46 I/C FLYING GUIDELINES Operate the control sticks on the ALWAYS land the model INTO When ready to fly, first extend transmitter and check that the the wind, this ensures that the the transmitter aerial. control surfaces move freely and in model lands at the slowest possible the CORRECT directions.

This manual is also suitable for:

Bh182

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