United States Stove Company King 5502M Owner's Manual
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King Pellet Stove
TESTED &
LISTED BY
Report #: 215-S-05c-2
• Please read this entire manual before installation and use of this appliance. Failure to follow these
instructions could result in property damage, bodily injury, or even death.
• Contact your local building or fire officials about obtaining permits, restrictions and installation inspection
requirements in your area.
• Save these instructions.
French version is available for download from the U.S. Stove website: http://www.usstove.com
La version française est disponible pour téléchargement à partir du site U.S. Stove: http://www.usstove.com
UNITED STATES STOVE COMPANY
"Keeping North America Warm Since 1869"
Owner's Manual 5502M
PORTLAND,
OREGON, USA
This unit is not intended to be used as a primary source of heat.
U.S. Environmental Protection Agency
Certified to comply with 2015 particulate emissions standards.
UNITED STATES STOVE COMPANY
227 INDUSTRIAL PARK ROAD
SOUTH PITTSBURG, TENNESSEE 37380
WWW.USSTOVE.COM
TECHNICAL ASSISTANCE PHONE: (800) 750-2723
852046F-3804F
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Table of Contents
Related Manuals for United States Stove Company King 5502M
Summary of Contents for United States Stove Company King 5502M
- Page 1 King Pellet Stove UNITED STATES STOVE COMPANY “Keeping North America Warm Since 1869” Owner’s Manual 5502M TESTED & PORTLAND, LISTED BY OREGON, USA Report #: 215-S-05c-2 • Please read this entire manual before installation and use of this appliance. Failure to follow these instructions could result in property damage, bodily injury, or even death. • Contact your local building or fire officials about obtaining permits, restrictions and installation inspection requirements in your area. • Save these instructions. French version is available for download from the U.S. Stove website: http://www.usstove.com La version française est disponible pour téléchargement à partir du site U.S. Stove: http://www.usstove.com This unit is not intended to be used as a primary source of heat. U.S. Environmental Protection Agency Certified to comply with 2015 particulate emissions standards. UNITED STATES STOVE COMPANY 227 INDUSTRIAL PARK ROAD SOUTH PITTSBURG, TENNESSEE 37380...
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Page 2: Safety Precautions
Safety Precautions This manual describes the installation and operation of the King, 5502M wood heater. • IMPORTANT: Read this entire manual before away from all combustible materials, pending final installing and operating this product. Failure to do disposal. so may result in property damage, bodily injury, • The exhaust system should be checked monthly or even death. Proper installation of this stove is during the burning season for any build-up of soot crucial for safe and efficient operation. or creosote. • Install vent at clearances specified by the vent • Do not touch the hot surfaces of the stove. Educate manufacturer. all children on the dangers of a high-temperature • If a chimney or creosote fire occurs, press the “OFF” stove. Young children should be supervised when button immediately. Do not unplug the unit. they are in the same room as the stove. • Do not connect the pellet vent to a vent serving • The hopper and stove top will be hot during any other appliance or stove. -
Page 3: Specifications
Specifications HEATING SPECIFICATIONS Fuel Burn Rate* 2.0 - 6.0 lbs./hr. (0.9 - 2.7 kg/hr) Burn Time (lowest setting) 60 hrs. Hopper Capacity 120lbs. (55kg) * Pellet size may effect the actual rate of fuel feed and burn times. Fuel feed rates may vary by as much as 20%. Use PFI listed fuel for best results. DIMENSIONS Height 34 in. (864mm) Width 26 in. (660mm) Depth 26 in. (686mm) Weight 210 lbs. (95.5kg) ELECTRICAL SPECIFICATIONS Electrical Rating 110-120 volts, 60 HZ, 3.0 Amps Watts (operational) 175 (approx.) Watts (igniter running) 425 (approx.) FUEL CONSIDERATIONS Your pellet stove is designed to burn premium hardwood pellets that comply with Association of Pellet Fuel Industries standards. (Minimum of 40 lbs per cubic ft, 1/4” to 5/16” diameter, length no greater than 1.5”, not less than 8,200 BTU/lb, moisture under 8%by weight, ash under 1% by weight, and salt under 300 parts per million). -
Page 4: Installation
Installation Installation Options Read this entire manual before you install and use your pellet stove. Failure to follow instructions may result in property damage, bodily injury, or even death! (See specific installation details for clearances and other installation requirements) A Freestanding Unit—supported by pedestal/legs and placed on a non-combustible floor surface in compliance with clearance requirements for a freestanding stove installation. An Alcove Unit—supported by pedestal/legs and placed on a non-combustible floor surface in compliance with clearance requirements for an alcove installation. Your pellet stove may be installed to code in either a conventional or mobile home (see SPECIAL MOBILE HOME REQUIREMENTS). US Only Installation. It is recommended that only a authorized technician install your pellet stove, preferably an NFI certified specialist. CAUTION: Do not connect to or use in conjunction with any air distribution ductwork unless specifically approved for such installations. - Page 5 Installation CLEARANCES Your pellet stove has been tested and listed for installation in residential, mobile home, and alcove applications in accordance with the clearances given in TABLE 1. NOTE: Distance “B” on the side of your pellet stove may need to be greater than the minimum required clearance for suitable access to the control panel. Figure 3 Figure 4 Side Wall Clearances Side Wall Clearances Parallel Installation Corner Installation PARALLEL A - Backwall to unit 2.00 / 50mm B - Sidewall to flue 13.00 / 330mm C - Sidewall to top edge of unit 8.00 / 203mm CORNER D - Adjacent wall to unit 8.00 / 203mm ALCOVE E - Alcove depth 36.00 - 914mm (5500(M) F - Alcove height 60.00 - 520mm only) Figure 5 Alcove Clearances...
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Page 6: Venting Requirements
Installation VENTING REQUIREMENTS • INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER. • DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE OR STOVE. • DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes. Do not use makeshift methods or compromise in the installation. IMPORTANT! This unit is equipped with a negative draft system that pulls air through the burn pot and pushes the exhaust out of the dwelling. If this unit is connected to a flue system other than the way explained in this manual, it will not function properly. MAXIMUM VENTING DISTANCE Installation MUST include at least 3-feet of vertical pipe outside the home. This will create some natural draft to reduce the possibility of smoke or odor during appliance shutdown and keep exhaust from causing a nuisance or hazard by exposing people or shrubs to high temperatures. The maximum recommend vertical venting height is 12-feet for 3-inch type “PL” vent. Total length of horizontal vent must not exceed 4-feet. This could cause back pressure. Use no more than 180 degrees of elbows (two 90-degree elbows, or two 45-degree and one 90-degree elbow, etc.) to maintain adequate draft. IMPORTANCE OF PROPER DRAFT Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance. Inadequate draft may cause backpuffing into the room and ‘plugging’ of the chimney. -
Page 7: Vent Termination Clearances
Installation VENT TERMINATION CLEARANCES A. Minimum 4-foot (1.22m) clearance below or beside any door or window that opens. B. Minimum 1-foot (0.3m) clearance above any door or window that opens. C. Minimum 3-foot (0.91m) clearance from any adjacent building. D. Minimum 7-foot (2.13m) clearance from any grade when adjacent to public walkways. E. Minimum 2-foot (0.61m) clearance above any grass, plants, or other combustible materials. F. Minimum 3-foot (0.91m) clearance from an forced air intake of any appliance. G. Minimum 2-foot (0.61m) clearance below eves or overhang. H. Minimum 1-foot (0.3m) clearance horizontally from combustible wall. I. Must be a minimum of 3 foot (0.91m) above the roof and 2 foot (0.61m) above the highest point or the roof within 10 feet (3.05m). Figure 6 Vent Termination Clearances... -
Page 8: Through The Wall Installation
Installation THROUGH THE WALL INSTALLATION (RECOMMENDED INSTALLATION) Canadian installations must conform to CAN/CSA-B365. To vent the unit through the wall, connect the pipe adapter to the exhaust motor adapter. If the exhaust adapter is at least 18 in.(457mm) above ground level, a straight section of pellet vent pipe can be used through the wall. Your heater dealer should be able to provide you with a kit that will handle most of this installation, which will include a wall thimble that will allow the proper clearance through a combustible wall. Once outside the structure, a 3 in.(76mm) clearance should be maintained from the outside wall and a clean out tee should be placed on the pipe with a 90-degree turn away from the house. At this... -
Page 9: Outside Air Supply
Installation OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME) Depending on your location and home construction, outside air may be necessary for optimal performance. Metal pipe (solid or flexible) must be used for the outside air installation. PVC pipe is NOT approved and should NEVER be used. A wind shield over the termination of the outside air pipe or a 90-degree elbow or bend away from the prevailing winds MUST be used when an outside air pipe is installed through the side of a building. The outside air termination MUST be at least 1ft (0.305m) away from the exhaust system termination. The outside air pipe on your heater is 2” (50.8mm) OD. The outside air connecting pipe must be at least 2” (50.8mm) ID. The outside air connection used MUST NOT restrict the amount of air available to your heater. The outside air connecting pipe must be as short and free of bends as possible, and it must fit over, not inside, the outside air connection to the heater. -
Page 10: How Your Stove Works
Indicator On Indicator Auger Delay & Button Off Indicator Indicator & Button & Button DESCRIPTION © 2010 United States Stove Company HOLES GENERAL NOTES: TOLERANCES ALL RIGHTS RESERVED .005" EXCEPT THE DATA CONTAINED HEREIN IS PROPRIETARY TO U. S. -
Page 11: Control Panel Overview
Control Panel Overview Turning the heater ON/OFF, as well as adjustments for the fuel feed rate and room fan speed are performed by pressing the appropriate button(s) on the control panel which is located on the lower left-hand side of your heater. • ON/OFF Pressing the “ON” button on the control panel will begin the start-up sequence for the heater. Fuel will begin to feed through the auger feed system then ignite after approximately 5 minutes. Pressing the “OFF” button on the control panel will cause the heater to enter its shut-down sequence. The fuel feed system will stop pulling fuel from the hopper and, once the fire goes out and the heater cools down, the fans will stop running. • HEAT RANGE Pressing the “Heat Range” arrows, up or down, will adjust the amount of fuel being delivered to the burnpot. • DRAFT FAN The draft fan (exhaust) will come on as soon as the “ON” button is pressed. The fan will automatically adjust its speed in accordance to the heat range setting. However, this speed can be manually operated by pressing the “Draft Fan” arrows up or down. “Draft Fan” when pressed, the display will show “Df-A”, which is automatic. Press the arrows again to adjust fan speed. When the heater is in the manual mode, the optional thermostat will not properly control the unit. When adjusting the Draft Fan setting, try only 1 setting above or below the heat setting. It is better to leave the stove in the automatic mode. • ROOM FAN The room fan will come on once the unit has reached operating temperature. By pressing the “Room Fan” buttons, the display will show “Rf-A” which is automatic or “Rf-1” through “Rf-9” for manual settings. In auto mode, the room fan’s speed will automatically be adjusted in accordance with the heat range setting. By pressing the “Room Fan” up arrow, you can adjust the fan speed setting up to “Rf-9”. The room fan must operate at a level... -
Page 12: Operation
Operation UNIT PREPARATION After carefully unpacking and reading the instructions for installing your stove, you will need to perform the following steps: • Attach the included spring handle to the door handle by screwing it on in a respective location. • Attach the electrical cord to the back of the stove first; then plug it into a 110-volt outlet (an outlet surge protector is highly recommended). PERFORMING AN INITIAL TEST This test is used at the factory where the stoves are assembled to test the functionality of the control and the stove before the unit is shipped. To perform this test, press and hold the OFF and AUGER DELAY buttons simultaneously for 3 seconds. To advance through the test, press any key unless otherwise noted in the test step. 1. Exhaust Fan Output Test – The display will show “drft”. The exhaust fan is turned on full then reduced to a level just above the typical minimum pressure switch setting. The ON LED indicates whether the pressure sensor is detected. If the pressure switch is not detected, the fan ramps to full on for two seconds then returns to the previously established level if the pressure switch closes. If the Draft Fan Fuse is not blown and the fuse detection circuit is functioning, the Draft Fan LED will be lit and the other three top row LEDs will be off. 2. Room Fan Output Test - The display will show “rfan”. The room fan is turned on full. If the Room Fan Fuse is not blown and the fuse detection circuit is functioning, the Room Fan LED will be lit and the other three top row LEDs will be off. -
Page 13: Start-Up Procedure
Operation START-UP PROCEDURE • DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE - Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this stove. Keep all such liquids well away from the stove while it is in use. • HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKINS BURNS. • DO NOT USE GRATES OR ELEVATE THE FIRE. BUILD FIRE DIRECTLY ON HEARTH. • DO NOT OVERFIRE - IF HEATER OR CHIMNEY CONNECTOR GLOWS, YOU ARE OVERFIRING. This heater is designed to burn only PFI Premium grade pellets. DO NOT BURN: 1. Garbage; 10. Salt water driftwood or other previously salt water 2. Lawn clippings or yard waste; saturated materials; 3. Materials containing rubber, including tires; 11. Unseasoned wood; or 4. Materials containing plastic; 12. Paper products, cardboard, plywood, 5. Waste petroleum products, paints or paint thinners, particleboard. The prohibition against burning or asphalt products;... -
Page 14: Shutdown Procedure
Operation First Fire: Adjust the “Heat Range” and “Blower Speed” to a “3” setting and allow the stove to operate in this manner for approximately three (3) hours (or more if necessary), allowing the stove to “cure out” as the paint and oils from the manufacturing process burn off. We recommend that you open doors and windows in your home during this process. Adjust setting to desired setting. WARNING: Never shut down this unit by unplugging it from the power source. SHUT DOWN PROCEDURE Press the “OFF” button on the control pad to put the stove in shut down mode. At this time, the red light above the pad will illuminate. Once this is done, the auger will stop feeding pellets, but the distribution blower and exhaust blower will continue to operate. When the internal temperature of the unit drops below the factory preset temperature, the distribution blower and exhaust blower will cease to operate. The red light will then shut off and the unit will be completely shut down. -
Page 15: Maintenance
Maintenance • Failure to clean and maintain this unit as indicated can result in poor performance and safety hazards. • Unplug your stove’s electrical cord prior to removing the back panel or opening the exhaust system for any inspection, cleaning, or maintenance work. • Never perform any inspections, cleaning, or maintenance on a hot stove. • Do not operate stove with broken glass , leakage of flue gas may result. • WARNING: The chimney and chimney connector must be kept in good condition and clean. EXHAUST SYSTEM Creosote Formation – When any wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue or a newly started fire or from a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire, which may damage the chimney or even destroy the house. Despite their high efficiency, pellet stoves can accumulate creosote under certain conditions. Fly Ash – This accumulates in the horizontal portion of an exhaust run. Though non-combustible, it may impede the normal exhaust flow. It should therefore be periodically removed. Inspection and Removal – The chimney connector and chimney should be inspected annually or per ton to determine if a creosote or fly ash build-up has occurred. If creosote has accumulated, it should be removed to reduce the risk of a chimney fire. Inspect the system at the stove connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker, so it is important to check the chimney from the top as well as from the bottom. The creosote should be removed with a brush specifically designed for the type of chimney in use. A qualified chimney sweep can perform this service. It is also recommended that before each heating season the entire system be professionally inspected, cleaned and, if necessary, repaired. To clean the chimney, disconnect the vent from the stove. INTERIOR CHAMBERS Periodically remove and clean the burnpot and the area inside the burnpot housing. In particular it is advisable to clean out the holes in the burnpot to remove any build up that may prevent air from moving through the burn pot freely. Remove the two(2) plates on each side of the burnpot housing and clean out that rear chamber. If a vacuum is used to clean your stove, we suggest using a vacuum designed for ash removal. Some regular vacuum cleaner (i.e. shop vacs) may leak ash into the room. ASH DISPOSAL Disposal of ashes – Ashes should be placed in a steel container with a tight fitting lid and moved outdoors immediately. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away from combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Other... -
Page 16: Chimney Connector
Maintenance CHECK AND CLEAN THE HOPPER Check the hopper periodically to determine if there is any sawdust or pellets that are sticking to the hopper surface. Clean as needed. DOOR AND GLASS GASKETS Inspect the main door and glass window gaskets periodically. The main door may need to be removed to have frayed, broken, or compacted gaskets replaced by your authorized dealer. The glass gasket has a gap at the bottom for the airwash. This unit’s door uses a 5/8” diameter rope gasket. BLOWER MOTORS Clean the air holes on the motors of both the exhaust and distribution blowers annually. Remove the exhaust blower from the exhaust duct and clean out the internal fan blades as part of your fall start-up. PAINTED SURFACES Painted surfaces may be wiped down with a damp cloth. If scratches appear, or you wish to renew your paint, contact your authorized dealer to obtain a can of suitable high-temperature paint. GLASS - CLEANING, REMOVAL AND REPLACEMENT OF BROKEN DOOR GLASS Cleaning - We recommend using a high quality glass cleaner. Should a build up of creosote or carbon accumulate, you may wish to use 000 steel wool and water to clean the glass. DO NOT use abrasive cleaners. -
Page 17: Troubleshooting
Trouble Shooting • Disconnect the power cord before performing any maintenance! NOTE: Turning the ON/OFF Switch to ”OFF” does not disconnect all power to the electrical components of the stove. • Never try to repair or replace any part of the stove unless instructions for doing so are given in this manual. All other work should be done by a trained technician. PROBLEM CAUSE: To rich air/fuel mixture Orange, lazy flame_excessive fuel • Clean out the burnpot and burnpot housing build-up in the burnpot • Make sure that the viewing door is closed and sealed properly. If not, adjust door catch and/or replace door gaskets. • Check that all outside connections are clear of any obstructions. • Check the exhaust system; clean as needed. PROBLEM CAUSE: Burnpot burns out of fuel Fire goes out or stove shuts down. • Hopper is empty, refill the hopper. • Loss of draft pressure. Make sure that the viewing door is closed and sealed properly. If not, adjust door catch and/or replace door gaskets. Check that all outside connections are clear of any obstructions. Check the exhaust system; clean as needed. • Check that the pressure switch connection to the firebox is free of ash or clear of obstructions. • Auger system is jammed or there is a “bridging” of the fuel in the hopper, preventing fuel from flowing into the auger feed system. PROBLEM CAUSE: Auto-Start Igniter fails to ignite the fuel in the burn pot. Stove does not start a fire when the • Turn the stove “OFF”. Clear the unburned fuel from the burnpot and try again. -
Page 18: Display Indicators
DISPLAY INDICATORS Several situations or events are indicated in normal operation by blinking display indicators or segments in the display: Flashing On Indicator: This means that the stove is in the “Start Up” state waiting for either a 3 minute time-out to begin burning or for the stove to reach the warm temperature whichever comes first. Flashing Off Indicator: This indicates that the stove is in the “Shutdown” state waiting for the OFF button, or for a 15 minute period after the stove was turned off, or for the stove to cool down, or for the door to be closed. Flashing dash in Heat Range Display: This indicates that the stove is in the normal run mode and is ramping from the current heat range setting to the target heat range setting. Once the ramp is complete, the dash will stop flashing. For ramping from heat range 1 to 5, the default time is 12 minutes (with a 90 second ramp time). Flashing Automatic Mode Indicator: This indicates that the stove is in normal operation and is running in the automatic mode. However, either the Draft Fan or Auxiliary setting is manually configured. -
Page 19: Wiring Diagram
Wiring Diagram -19-... -
Page 20: Parts List
Parts List Part No. Description Qty. Part No. Description Qty. 69524 Feed Door Assembly 69719 Auger Cover 891372 Door Hinge Pad 25863 Manual Fuel Regulator 83274 Nut ⅜-16 83249 Wing Nut 83045A Washer 891161 Bottom Plate Retainer 25080B Feed Door Latch 25495 Drive Motor Bracket 83508 5/16-18 x 3/4 Bolt 891169 Heater Hose 69693 Burnpot Housing Weldment 80488 Auger Motor 86624 Burnpot Assembly 83529 Hair Pin 25513 Ash Cleanout 69763... -
Page 21: Parts Diagram
Parts Diagram -21-... - Page 22 Notes -22-...
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Page 23: Service Record
Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider: Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. - Page 24 Any defects should be reported to United States Stove Company or its dealer and/or distributor giving descriptions and pertinent data, including proof or purchase which will be returned upon request. Providing the heater has been installed and used in accordance with the Owners Manual supplied with the heater, United States Stove Company will either: Replace the defective part free of charge...
- Page 25 How to Order Repair Parts / Comment commander des pièces détachées This manual will help you obtain efficient, dependable service from your heater, and enable you to order repair parts correctly. Keep this manual in a safe place for future reference. When writing, always give the full model number which is on the nameplate attached to the heater.
- Page 30 BLANC NOIR BLANC ROUGE BLEU ORANGE...