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Summary of Contents for LEYBOLD SOGEVAC SV45 FP
- Page 1 SOGEVAC ® SV45 FP - SV70 FP - SV105 FP Single-stage, oil-sealed rotary vane pump Original Operating Instructions 300411676_002_C1 and spare parts list Ref : 960 307FP 960 314FP 960 324FP 960 407FP 960 414FP 960 424FP 960 507FP 960 514FP 960 524FP...
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Page 2: Table Of Contents
3.4 Oil filling 3.5 Start-up Operation 4.1 Operation 4.2 Switching off / Shutdown Maintenance 5.1 Safety information 5.2 Maintenance Intervals 5.3 Leybold Service 5.4 Maintenance Work Troubleshooting Spare parts Waste Disposal EU Declaration of Conformity 300411676_002_C1 - 11/2016 - © Leybold... - Page 3 NOTICE maintenance information that is important, but not hazard related. We reserve the right to modify the design and the specified data. The illustrations are not binding. Retain the Operating Instructions for further use. 300411676_002_C1 - 11/2016 - © Leybold...
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Page 4: Important Safety Information
Observe all safety regulations! Take adequate safety precautions prior to opening the intake or exhaust port. Respect the instructions concerning environment protection when discard- ing used oil or exhaust filters! 300411676_002_C1 - 11/2016 - © Leybold... - Page 5 Danger of Pump Damage Liquid and solid particles must not enter the pump. Install the adequate filters, separators and/or condensers. In case of doubt consult Leybold. The intake line of the pump must never be connected to a device with over atmospheric pressure.
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Page 6: Description
At pump switch off, an anti suck-back valve (ASBV) closes the pump inlet and avoids pump oil be sucked into the chamber. For this, the ASBV must be kept clean and in good condition. 300411676_002_C1 - 11/2016 - © Leybold... -
Page 7: Technical Characteristics (Valid With Standard Oil)
Protection - Isolation IP55 - F IP55 - F Leak rate mbar.l.s 1X10 1X10 Oil capacity 1 1/4 Intake connection 1 1/4 NPT 1 1/4 1 1/4 Exhaust connection 1 1/4 NPT 1 1/4 300411676_002_C1 - 11/2016 - © Leybold... - Page 8 Main voltage (+/- 10 %) Protection - Isolation IP55 - F IP55 - F Leak rate mbar.l.s 1X10 1X10 Oil capacity Intake connection 1 1/4 1 1/4 Exhaust connection 1 1/4 1 1/4 300411676_002_C1 - 11/2016 - © Leybold...
- Page 9 SV45 FP - SV70 FP OIL FILTER SV45 FP SV70 FP SV45 FP SV70 FP SV45 FP SV70 FP SV70 FP SV45 FP - SV70 FP SV70 FP SV70 FP SV45 FP SV45 FP 300411676_002_C1 - 11/2016 - © Leybold...
- Page 10 Main voltage (+/- 10 %) Protection - Isolation IP55 - F IP55 - F Leak rate mbar.l.s 1X10 1X10 Oil capacity Intake connection 1 1/4 1 1/4 Exhaust connection 1 1/4 1 1/4 300411676_002_C1 - 11/2016 - © Leybold...
- Page 11 MOUNTING 4 M10X10 LIFTING LUG EXHAUST PORT EUR+JPN+TWN G 1’’1/4 WEIGHT 1’’1/4 (Kg) JPN/TWN OIL FILLING INLET PORT EUR+JPN+TWN G 1’’1/4 OIL SIGHT GLASS 1’’1/4 OIL DRAIN GAS BALLAST Pumping speeds curves SV105 FP 300411676_002_C1 - 11/2016 - © Leybold...
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Page 12: Ordering Information
D = Three phase 210 - 240 & 360 - 420 V ± 5%, 50 Hz & 210 - 260 & 360 - 460 V ± 5%, 60 Hz GB Y1 = 0,8 m GB Y2 = 3.5 m GB Y3 = 5 m 300411676_002_C1 - 11/2016 - © Leybold... - Page 13 D = Three phase wide range 230 & 400 V ± 10%, 50 Hz & 230 & 400 & 460 V ± 10%, 60 Hz GB Y1 = 1.5 m GB Y2 = 4 m GB Y3 = 7 m 300411676_002_C1 - 11/2016 - © Leybold...
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Page 14: Accessories
G1/2 M - 16KF 711 18 120 Regulation valve G1/2 M 85 187 with isolation valve Regulation valve G1/2 M 95 186 Condensate trap SL40 G1 1/4 95 140 Condensate trap SL65-100 G1 1/4 95 142 300411676_002_C1 - 11/2016 - © Leybold... - Page 15 Description 300411676_002_C1 - 11/2016 - © Leybold...
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Page 16: Spare Parts
9 714 27 660 9 714 23 440 9 714 27 690 Inlet filter element metal 710 49 083 E712 13 324 E712 13 324 ■ polyester 712 61 298 712 61 300 712 61 300 ■ 300411676_002_C1 - 11/2016 - © Leybold... -
Page 17: Lubricants
L15002 L15020 You may use other Leybold lubricants adapted to the applications. Please consult us. Use the oil type indicated on the pump and in the additional operating instructions. In case other oils are used, Leybold is not liable and declines warranty claims. -
Page 18: Transport And Storing
If the pump has been shelved for over one year, standard maintenance must be done and the oil must be exchanged too before the pump is put in to service once more. We recommend that you contact the service from Leybold. 300411676_002_C1 - 11/2016 - © Leybold... -
Page 19: Installation
The maximum exhaust pressure must neither exceed 1.15 bar absolute (0.15 WARNING bar relative), nor fall under atmosphere pressure minus 15 mbar. Pump exhaust to be connected if oil mist or process gases are to be avoided in the pump area. 300411676_002_C1 - 11/2016 - © Leybold... -
Page 20: Electrical Connections
Looking at the motor fan cover, the direction of rotation has to be counterclock- wise. 300411676_002_C1 - 11/2016 - © Leybold... -
Page 21: Oil Filling
NOTICE The signals of the oil level switch and exhaust filter over pressure switch must be delayed (timer) on the pump switch on for approx. 1 minute. 300411676_002_C1 - 11/2016 - © Leybold... -
Page 22: Operation
We recommend operating the pump in this mode for at least 30 min. after completion of the process. 300411676_002_C1 - 11/2016 - © Leybold... -
Page 23: Switching Off / Shutdown
This applies equally to emergency cut-off switches. 300411676_002_C1 - 11/2016 - © Leybold... -
Page 24: Maintenance
Clean the dirt trap 6 months Check the anti-suckback valve 6 months Fan cover cleaning 6 months Electrical connections (only by a specialist) 6 months To simplify the maintenance work we recommend combining several jobs. 300411676_002_C1 - 11/2016 - © Leybold... -
Page 25: Leybold Service
A copy of the form has been reproduced at the end of these Operating Instruc- tions: “Declaration of Contamination for Compressors, Vacuum Pumps and Com- ponents“. Another suitable form is available from www.leybold.com → Downloads → Download Documents → Declaration of Contamination Attach the form to the equipment or enclose it with the equipment. - Page 26 Open the exhaust hood, take out the filter and replace it. Also check the gasket of the exhaust flange and change it if necessary. When disposing of used oil please observe the relevant environmental regula- tions! 300411676_002_C1 - 11/2016 - © Leybold...
- Page 27 Clean the float chamber of the oil casing. Reassemble in the reverse sequence. 300411676_002_C1 - 11/2016 - © Leybold...
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Page 28: Troubleshooting
5.4-B Oil is unsuitable. Change the oil. 5.4-B Oil cycle is obstructed. Clean or repair the oil lines. Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the exhaust 5.4-C line. 300411676_002_C1 - 11/2016 - © Leybold... - Page 29 Large vacuum leak in system. Repair vacuum leak. Contact Leybold * Reference section : This column refers to the section in the Operating Instructions that contains the applicable repair information. Never mount used seals. Always mount new seals. 300411676_002_C1 - 11/2016 - © Leybold...
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Page 30: Spare Parts
Consumables and main spare parts kits for SOGEVAC pumps are usually available on stock at Leybold’s service centers. The list of these parts is giv- en here after and in the spare parts table where the contents of each kits is detailed. - Page 31 Spare parts SV45 FP Fig.5 300411676_002_C1 - 11/2016 - © Leybold...
- Page 32 71256380 Incl. 59a O-RING SET OF SEALS 971427640 REPAIR KIT 971427650 VACUUM GENERATOR WITH GB EK6701269 SERVICE KIT 971427660 *For every order, please indicate the brand and the serials number and of the pump. 300411676_002_C1 - 11/2016 - © Leybold...
- Page 33 Spare parts SV70 FP Fig.6 300411676_002_C1 - 11/2016 - © Leybold...
- Page 34 71256380 Incl. 59a O-RING SET OF SEALS 71420410 REPAIR KIT 71420420 VACUUM GENERATOR WITH GB EK6701280 SERVICE KIT 971423440 *For every order, please indicate the brand and the serials number and of the pump. 300411676_002_C1 - 11/2016 - © Leybold...
- Page 35 Spare parts SV105 FP Fig.7 300411676_002_C1 - 11/2016 - © Leybold...
- Page 36 G 1/4 COPPER PLASTIC GASKET SET OF SEALS 971427670 REPAIR KIT 971427680 VACUUM GENERATOR WITH GB EK6701282 SERVICE KIT 971427690 *For every order, please indicate the brand and the serials number and of the pump. 300411676_002_C1 - 11/2016 - © Leybold...
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Page 37: Waste Disposal
Waste oil from vacuum pumps must not be mixed with other substances or mate- rials. Waste oil from vacuum pumps (Leybold oils which are based on mineral oils) which are subject to normal wear and which are contaminated due to the influ- ence of oxygen in the air, high temperatures or mechanical wear must be dis- posed of through the locally available waste oil disposal system. -
Page 38: Eu Declaration Of Conformity
300411676_002_C1 - 11/2016 - © Leybold... - Page 39 300411676_002_C1 - 11/2016 - © Leybold...
- Page 40 Sales and Service Great Britain Leybold Japan Co., Ltd. America Germany Tsukuba Technical Service Center 1959, Kami-yokoba Leybold UK LTD. Leybold GmbH Tsukuba-shi, Ibaraki-shi 305-0854 Unit 9 Sales, Service, Support Center (3SC) Japan Silverglade Business Park Leybold USA Inc. Bonner Strasse 498...
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