LEYBOLD SOGEVAC SV40 BI Original Operating Instructions

Single-stage, oil-sealed rotary vane pump

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Original operating instructions (30 pages)

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SOGEVAC

Single-stage, oil-sealed rotary vane pump

Original operating instructions 300270128_002_C0

Ref.:

960331V3002

960331V3005

960331V3009

960359V

SV40 BI

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Page 1 SOGEVAC SV40 BI ® Single-stage, oil-sealed rotary vane pump Original operating instructions 300270128_002_C0 Ref.: 960331V3002 960331V3005 960331V3009 960359V...
Page 2: Table Of Contents
Storing Installation Setting up Electrical connections Operation Operation Working in cycles in / out Switching off / Shutdown Maintenance Safety Information Maintenance Intervals Leybold Service Maintenance Work Troubleshooting Spare parts EU Declaration of Conformity 300270128_002_C0 - 11/2016 - © Leybold...
Page 3: Important Safety Information
Depending on the process involved, dangerous substances and oil may Warning escape from the pump. Take the necessary safety precautions ! Pump must not be operated above 2000 m sea level. Disconnect the unit from the power supply before starting any work. 300270128_002_C0 - 11/2016 - © Leybold...
Page 4 Liquid and solid particles must not enter the pump. Install the adequate filters, separators and/or condensers. In case of doubt consult Leybold. The intake line of the pump must never be connected to a device with over atmospheric pressure. Design the exhaust line so that no pressure higher than 1,15 bar abs.
Page 5: Description
The user's manual or instruction manual for an intentional or unintentional radiator shall caution the user that changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. 300270128_002_C0 - 11/2016 - © Leybold...
Page 6 <1 x 10 <1 x 10 Oil type / Capacity See pump / 1 l Intake connection 25 KF Exhaust connection 25 KF See pump name plate for further data (1) At ultimate pressure without GB 300270128_002_C0 - 11/2016 - © Leybold...
Page 8: Accessories
711 17 766 / L200200 Use only oil LVO700 for pump P/N 960359V LVO700 oil: Conditioning Reference L70001 Use only oil PFPE for pump P/N 960331V3009 PFPE oil: Conditioning Reference LVO420 9 714 66 761 / L42001 300270128_002_C0 - 11/2016 - © Leybold...
Page 9: Transport And Storing
If the pump has been shelved for over one year, standard maintenance must be done and the oil must be exchanged too before the pump is put in to service once more. We recommend that you contact the service from Leybold. 300270128_002_C0 - 11/2016 - © Leybold...
Page 10: Installation
Additional warning note: additional air flow may be needed during ballast, ■ Warning as this increases pump temperature. The inlet pressure must not be above indications on the CSA pump ■ nameplate. 300270128_002_C0 - 11/2016 - © Leybold...
Page 11: Electrical Connections
To fill in the oil, unscrew the oil fill plug (58) and fill in until the oil level rea- ches the “MAX” mark beside the oil sight glass. Typically the whole 1 l oil can is used. Start-up Always verify proper oil level before operating the pump. 300270128_002_C0 - 11/2016 - © Leybold...
Page 12: Operation
For processes with a high proportion of condensable vapors, the intake line should be open only slowly after reaching the operating temperature. One sign of condensation of vapors in the pump is a rise of the oil level during operation of the pump. 300270128_002_C0 - 11/2016 - © Leybold...
Page 13: Working In Cycles In / Out
When the pump has been switched off due to over heating, initiated by the motor or its temperature detector, the pump must be cooled down to the ambient temperature, and must only be switched on again manually after having eliminated the cause. Close the gas ballast. 300270128_002_C0 - 11/2016 - © Leybold...
Page 14: Maintenance
Only genuine Leybold spares and consumables shall be used. A general pump overhaul by Leybold is to be planned every 3 years. After maintenance operations, make sure the device is in a safe condition before putting back into operation...
Page 15: Leybold Service
Instructions: “Declaration of Contamination for Compressors, Vacuum Pumps and Components”. Another suitable form is available from www.leybold.com → Documentation → Download Documents. Attach the form to the equipment or enclose it with the equipment. This statement detailing the type of contamination is required to satisfy legal requirements and for the protection of our employees.
Page 16 (pos. 57d), pull on the float valve (pos. 57), clean the nozzle and check that the float itself oscillates free around its axle and that the valve is tight. Clean the float chamber of the oil casing. Reassemble in the reverse sequence. 300270128_002_C0 - 11/2016 - © Leybold...
Page 17: Troubleshooting
Oil cycle is obstructed. Clean or repair the oil lines. Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the 5.4-D exhaust line. Pump module is no longer usable. Replace the pump module. 5.4-K 300270128_002_C0 - 11/2016 - © Leybold...
Page 18 Large vacuum leak in system. Repair vacuum leak. Contact Leybold. * Reference section : This column refers to the section in the Operating Instructions that contains the applicable repair information. Never mount used seals. Always mount new seals. 300270128_002_C0 - 11/2016 - © Leybold...
Page 19: Spare Parts
Spare parts Spare parts To guarantee safe operation of the Leybold pump, only original spare parts and accessories shall be used. When ordering spare parts and accessories, always state pump type and serial number. You can find part numbers in the spare parts list.
Page 23 Person to contact: Calibration: Factory-calibr. Phone : Fax: Quality test certificate DIN 55350-18-4.2.1 End user: A. Description of the Leybold product: Failure description: Material description : Catalog number: Additional parts: Serial number: Application-Tool: Type of oil (ForeVacuum-Pumps) : Application- Process: B.
Page 24 ADIO3 DI01 External fault input +24V Forward/Stop Braking resistor (optional) Reverse/Stop +24V Selection of 0-10 V/4-20 mA speed reference SDI1 SDI2 Indicator relay RL1C RL10 SD01 Safety contact SD02 VARMECA 30 Installation and maintenance 300270128_002_C0 - 11/2016 - © Leybold...
Page 25 LEROY-SOMER declines all responsibility in the event of the above recommendations not being observed. 300270128_002_C0 - 11/2016 - © Leybold...
Page 26 3 - Transportation, storage 7 - Servicing and maintenance Refer to the manufacturer’s documentation. All instructions concerning transportation, storage and correct handling must be observed. The climatic conditions specified in the technical manual must be observed. 300270128_002_C0 - 11/2016 - © Leybold...
Page 27 7.15 - XPress Key ..............................32 7.16 - RFI filter (FLT VMA 33/FLT VMA34)......................33 7.17 - EMC filter option (FLT VMA 31M) ........................ 33 7.18 - EMC filter option (FLT VMA 31/32) ......................33 300270128_002_C0 - 11/2016 - © Leybold...
Page 28 32 TL 220 32 T 220 33 TL 300 32 T 300 33 TL 400 32 T 400 34 TL 550 33 T 550 34 TL 750 33 T 750 34 T 900 34 T 111 300270128_002_C0 - 11/2016 - © Leybold...
Page 29 - 10 to 50 Hz for general applications (factory setting can be modiﬁed with parameter-setting range option) - 0 to Fmax depending on thermal and mechanical limits Efﬁciency 97.5% motor efﬁciency 150% of In for 60 s Overload 10 times per hour 300270128_002_C0 - 11/2016 - © Leybold...
Page 30 - Short-circuit on 0-10 V/24 V inputs or outputs - By switching off the VARMECA 30 or by opening/closing the connection between the 24V Drive reset and ENA (VMA 31/32) terminals or SDI 1 and SDI 2 (VMA 33/34) terminals 300270128_002_C0 - 11/2016 - © Leybold...
Page 31 - due to high-frequency leakage currents which escape to earth via the stray capacity of the drive/motor cable and that of the motor via the metal structures which support the motor 300270128_002_C0 - 11/2016 - © Leybold...
Page 32 Operation of a drive without an RFI filter in this type of environment may result in interference on certain electronic appliances located near the drive whose immunity level might not be compatible with industrial conditions. If it proves impossible to filter the disturbed element, add an external RFI filter. 300270128_002_C0 - 11/2016 - © Leybold...
Page 33 This may be the case in the into account. event of lightning strikes or earth faults associated with long cable lengths (>30 m). To limit the risks of damage to the drive, the following precautions could be taken: 300270128_002_C0 - 11/2016 - © Leybold...
Page 34 M16 + M20 0.55 31 M 055 M16 + M20 0.75 31 M 075 M16 + M20 32 M 090 M16 + M20 32 M 110 M16 + M20 32 M 150 M16 + M20 300270128_002_C0 - 11/2016 - © Leybold...
Page 35 UL conformity is adhered to if the fuses used are UL-listed, fast-blow fuses (class CC up to 30 A, and class J thereafter) with a rating as indicated in the above table, and if the short-circuit symmetrical current does not exceed 5 kA. 300270128_002_C0 - 11/2016 - © Leybold...
Page 36 - Remake the connection between terminals SDI1 and SDI2 could cause a short-circuit. (VMA 33/34) or 11 and 12 (VMA 31/32). 6.2 - Measurements 6.2.1 - General The input voltages can be measured using ordinary instruments. 300270128_002_C0 - 11/2016 - © Leybold...
Page 38 Sales and Service Germany Great Britain America Leybold Japan Co., Ltd. Tsukuba Technical Service Center 1959, Kami-yokoba Leybold UK LTD. Leybold GmbH Tsukuba-shi, Ibaraki-shi 305-0854 Unit 9 Sales, Service, Support Center (3SC) Japan Silverglade Business Park Bonner Strasse 498 Leybold USA Inc.

This manual is also suitable for:

960331v3002 960331v3005 960331v3009 960359v

LEYBOLD SOGEVAC SV40 BI Original Operating Instructions

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