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Summary of Contents for LEYBOLD SOGEVAC SV160B
- Page 1 SOGEVAC SV160B/220B Oil-Sealed Rotary Vane Pump Operating instructions 300964804_002_C1 Part Numbers 960598V 10330160V99 960618V 10330220V99...
- Page 2 Copyright notice ©Leybold GmbH. All rights reserved. Trademark credit Leybold and the Leybold logo are trademarks of Leybold GmbH, Bonner Strasse 498, D-50968 Cologne. Disclaimer The content of this manual may change from time to time without notice. We accept no liability for any errors that may appear in this manual nor do we make any expressed or implied warranties regarding the content.
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Page 3: Table Of Contents
1 Safety and compliance..... . . 6 1.1 Definition of Warnings and Cautions....6 1.2 Trained personnel . - Page 4 13 Accessories......42 Legal declarations......43 300964804_002_C1 - 11/2021 - © Leybold...
- Page 5 List of Figures Figure 1. SOGEVAC 220 B........10 Figure 2.
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Page 6: Safety And Compliance
For the operation of this equipment “trained personnel” are: ▪ skilled workers with knowledge in the fields of mechanics, electrical engineering, pollution abatement and vacuum technology and ▪ personnel specially trained for the operation of vacuum pumps 300964804_002_C1 - 11/2021 - © Leybold... -
Page 7: Safety Symbols
There is a risk of slipping, tripping or falling as a result of spilled liq‐ uids, trailing cords and pipes or other low-lying objects. Warning - Dangerous voltage Identifies possible hazards from dangerous voltages. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 8: Important Safety Information
The power consumption is minimal when the pump is operating at ultimate pressure. If all vapour are pumped off from a process (for example, during drying), the gas ballast valve can be closed to improve the ultimate pressure. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 9: Description
24 V d.c. Refer to Pumping of condensable gases and vapour through gas ballast on page 26. The gas ballast flows are indicative and valid at ultimate pressure. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 10: Range Of Use
Protective measures must be introduced. Before pumping oxygen at concentrations exceeding the concentration in the atmosphere (> 20% the pump must be modified, degreased and a special oil (such as PFPE) must be used. Contact us for information. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 11: Technical Data
Big gas ballast 15 Nm Water vapour tolerance * According to DIN28400 and following numbers with standard gas ballast. ** Operated at ultimate pressure without gas ballast, free-field measurements at a distance of 1 m. *** Contact us 300964804_002_C1 - 11/2021 - © Leybold... - Page 12 EM 24 V d.c. GK6704190 ≤ 0.7 10 (1.7) 10 (2) Permanent GK6704215 ≤ 0.7 10 (1.7) 10 (2) ATEX GK6704191 ≤ 0.7 10 (1.7) 10 (2) 9600GBB ≤ 4.0 35 (4.2) 40 (6.3) 300964804_002_C1 - 11/2021 - © Leybold...
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Page 13: Dimension Drawing
Technical data 4.1 Dimension drawing Figure 2. SOGEVAC 220 B dimension drawing Exhaust port Exhaust port Inlet port Inlet port Cooling air pump Cooling air pump Cooling air pump Cooling air pump 300964804_002_C1 - 11/2021 - © Leybold... -
Page 14: Performance Graphs
Figure 3. SOGEVAC 160 B flow curve 50 Hz Without gas ballast Without gas ballast With gas ballast With gas ballast Figure 4. SOGEVAC 160 B flow curve 60 Hz Without gas ballast Without gas ballast With gas ballast With gas ballast 300964804_002_C1 - 11/2021 - © Leybold... -
Page 15: Figure 5. Sogevac 220 B Flow Curve 50 Hz
Figure 5. SOGEVAC 220 B flow curve 50 Hz Without gas ballast Without gas ballast With gas ballast With gas ballast Figure 6. SOGEVAC 220 B flow curve 60 Hz Without gas ballast Without gas ballast With gas ballast With gas ballast 300964804_002_C1 - 11/2021 - © Leybold... -
Page 16: Ordering Data
1 hp = 0.735 kW 25.98 1 inch = 25.4 mm 29.80 0.75 29.89 1 r.p.m. = 1 min 1 atm (atmosphere) = 1013 mbar 1 Pa (pascal) = 0.01 mbar =10 mbar 1 bar = 1000 mbar 300964804_002_C1 - 11/2021 - © Leybold... -
Page 17: Water Cooling
30 °C Figure 7. Water cooling connections Water outlet - G3/8 male Water outlet - G3/8 male Water inlet - G3/8 male Water inlet - G3/8 male connection connection connection connection Figure 8. Water cooling 300964804_002_C1 - 11/2021 - © Leybold... -
Page 18: Connection Fittings
Centering ring DN 40 ISO-KF; Aluminium 18328 Threaded flange adaptor G 1 1/4" M – DN 40 ISO-KF; Aluminium anodized, with 71118123 NBR-O-Ring Hose connection G 1 1/4" M / DN 40 mm; Aluminium anodized; with 71118013 NBR‑O‑Ring 300964804_002_C1 - 11/2021 - © Leybold... -
Page 19: Figure 10. Connection Fittings For Sogevac 220 B
Dust filter with activated charcoal cartridge, G 2" M/F, Spare cartridge 71127122 71213314)* Dust filter with metal cartridge, G 2" M/F, (Spare cartridge 71213334)* 71127123 Dust filter with polyester filter cartridge, G 2" M/F, (Spare cartridge 71127124 71261318)* 300964804_002_C1 - 11/2021 - © Leybold... - Page 20 Centering ring with outer ring with NBR-O-Ring, DN 63 ISO-K, 26805 Aluminium/CR Elbow 90°, DN 63 ISO-K, Stainless steel 88725 * Set of gaskets for Dust filter F200-300 NBR (Buna N) - 71410850 † Drain cock - 71130113 300964804_002_C1 - 11/2021 - © Leybold...
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Page 21: Transportation
(horizontally). The angle of inclination should not be more than 10°, otherwise oil can leak. Avoid any other orientations during transportation. Only use the lifting lugs which are provided on the pump to lift the pump with the specified lifting devices. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 22: Installation
The activated carbon cartridge absorbs chemical vapour of acids, ▪ solvents, etc. Note: If the carbon cartridge was stored in a damp place, bake it for 2 hours at 212 °F (100 °C) before use. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 23: Exhaust Side
Do not operate the pump with a blocked or restricted exhaust line. Before start-up make sure that any blinds or similar shut-off devices in the exhaust 300964804_002_C1 - 11/2021 - © Leybold... -
Page 24: Electrical Connections
If any security switch or electrical defect cuts out the pump, restarting the pump is only possible by hand-action. See wiring diagram on motor name plate or junction box depending on the motor type. Figure 11. Electrical connection 300964804_002_C1 - 11/2021 - © Leybold... -
Page 25: Operation
We strongly recommend operating the pump in this mode for about 30 minutes after completion of the process. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 26: Pumping Of Non-Condensable Gases
If oil has to be added, unscrew the oil-fill plug, add oil and screw the plug firmly back. The pump is designed for normal start-up at temperatures over 0 °C (32 °F) (as per PNEUROP), depending on the oils used. To prevent overloading the motor: 300964804_002_C1 - 11/2021 - © Leybold... -
Page 27: Shutdown
The ultimate pressure of non-condensable gases (partial pressure of air) can only be measured with a compression vacuum gauge or a partial pressure gauge. Correct measurements can only be obtained with calibrated instruments. 300964804_002_C1 - 11/2021 - © Leybold... - Page 28 The ultimate pressure depends on the pump temperature and the pump oil used. The best ultimate pressure can be obtained at a low pump temperature and by using the recommended oil types. 300964804_002_C1 - 11/2021 - © Leybold...
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Page 29: Maintenance
Job description Periodic routine inspection and maintenance that may include top up of Inspection oil and ex‐ fluids, examination of heat, noise and vibration levels, check of exhaust haust filter filter condition (mist/ counter-pressure). 300964804_002_C1 - 11/2021 - © Leybold... -
Page 30: Figure 12. Oil And Filter Exchange (Type A)
Overhaul bearings, coupling star and seals. (depending on application may require decontamination and / or additional core parts exchange). Figure 12. Oil and filter exchange (Type A) Figure 13. Maintenance (Type B) 300964804_002_C1 - 11/2021 - © Leybold... -
Page 31: Lubricants And Grease
The amount of oil required for an oil check must be drained through the oil- drain plug into a beaker or similar container with the pump switched off but at operating temperature. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 32: Oil Change And Replace The Oil Filter
Remove the retaining ring and support piece from inside. Remove the wire-mesh screen. Clean the wire-mesh screen with a suitable solvent. Re-assemble in the reverse sequence. We recommend you to replace the gasket by a new one. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 33: Check The Anti-Suckback Valve
Clean the turbine and cooler with compress air and vacuum cleaner. Reassemble the air oil cooler on the pump. 8.10 Exhaust filter exchange Remove the screws of the exhaust plate with a 16 mm wrench. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 34: Clean The Water/Oil Heat Exchanger
For a 1 mm coat of scale, leave acting the acid during about 30 minute. The system must be open during the operations, so the product gases can escape. Rinse copiously with water after neutralization. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 35: Fault Finding
Measuring technique or gauge is not suitable. Remedy Use correct measuring technique and gauge. Refer to Pump ultimate pressure on page Cause External leak, piping fittings loose. Remedy Repair the pump. Re-tighten the piping fittings. 300964804_002_C1 - 11/2021 - © Leybold... - Page 36 After switching off pump under vacuum, pressure in system rises too fast Cause System has a leak. Remedy Check the system. Cause Anti-suckback is malfunctioning. Remedy Repair the valve. Refer to Clean the gas ballast intake filter on page 33. 300964804_002_C1 - 11/2021 - © Leybold...
- Page 37 Clean or repair the intake port and valve. Refer to Clean the gas ballast intake filter page 33. Cause Oil level is too high Remedy Drain the excess oil. Refer to Oil change and replace the oil filter on page 32. 300964804_002_C1 - 11/2021 - © Leybold...
- Page 38 Change the oil and filter. Refer to Oil change and replace the oil filter on page 32. Cause Coupling element is worn. Remedy Install new coupling element. Cause Large vacuum leak in system. Remedy Repair vacuum leak. 300964804_002_C1 - 11/2021 - © Leybold...
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Page 39: Storage
Fill clean oil up to the bottom edge of the oil-level glass and let the pump run for a few minutes. Then drain the oil and pour in clean oil up to the top edge of the oil- level glass. Seal the connection ports. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 40: Disposal
Disposal 11 Disposal Dispose of the equipment safely in accordance with all local and national safety and environmental requirements. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 41: Service
HS1, fill in the electronic HS2 form, print it, sign it, and return the signed copy to us. NOTICE: If we do not receive a completed HS2 form, your equipment cannot be serviced. 300964804_002_C1 - 11/2021 - © Leybold... -
Page 42: Accessories
GK9605M1 GK9606M1 Exhaust filter are not sold alone they are replaced by maintenance kit. Table 11 Tools required Tool Part number Oil filter key 71073532 Allen key male 12 mm - Adjusting ring 71072333 300964804_002_C1 - 11/2021 - © Leybold... -
Page 43: Legal Declarations
EU Declaration of Conformity Leybold GmbH Bonner Strasse 498 Documentation Officer D-50968 Köln T: +49(0) 221 347 0 documentation@leybold.com Germany The product specified and listed below • SOGEVAC • SV220B Air-cooled “Europe” (4kW,50Hz / 4.8kW,60Hz) • SV220B Air-cooled “World” (4,5kW,50Hz / 5,5kW,60Hz) •... - Page 44 You must retain the signed legal declaration for future reference This declaration becomes invalid if modifications are made to the product without prior agreement. Signed for and on behalf of Leybold France SAS Andries de Bock – VP Engineering François Bouillot - General Manager...
- Page 45 ADDITIONAL LEGISLATION AND COMPLIANCE INFORMATION EMC (EU, UK): Class A/B Industrial equipment Caution: This equipment is not intended for use in residential environments and may not provide adequate protection to radio reception in such environments. RoHS (EU, UK): Material Exemption Information This product is compliant with the following Exemptions Annex III: •...
- Page 46 材料成分声明 China Material Content Declaration 有害物质 Hazardous Substances 部件名称 六价铬 多溴联苯 多溴二苯醚 铅 汞 镉 Part name Hexavalent Polybrominated Polybrominated Lead Mercury Cadmium Chromium biphenyls diphenyl ethers (Pb) (Hg) (Cd) (Cr VI) (PBB) (PBDE) 铸铝及铝合金制品 Aluminium alloys o钢合金制品 Steel alloys 铜管管件...
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- Page 48 Leybold GmbH Bonner Strasse 498 50968 Cologne GERMANY +49-(0)221-347-0 info@leybold.com Pioneering products. Passionately applied. www.leybold.com...
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