LEYBOLD SOGEVAC SV200 FP Original Operating Instructions

Single-stage, oil-sealed rotary vane pump

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SOGEVAC

SV200 FP

Single-stage, oil-sealed rotary vane pump

Original Operating Instructions 300419814_002_C2

and spare parts list

Ref:

10927FP

1092791FP

95027FP

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Page 1 ® SOGEVAC SV200 FP Single-stage, oil-sealed rotary vane pump Original Operating Instructions 300419814_002_C2 and spare parts list Ref: 10927FP 1092791FP 95027FP...
Page 2: Table Of Contents
4.2 Switching off / Shutdown 4.3 Ultimate Pump Pressure 4.4 Installing the Optional Gas Ballast Valve Maintenance 5.1 Safety Information 5.2 Maintenance Intervals 5.3 Leybold Service 5.4 Maintenance Work Troubleshooting Spare parts Waste Disposal EU Declaration of Conformity 300419814_002_C2 - 08/2017 - © Leybold...
Page 3 This Manual is valid for standard products. If the delivered pump is a special version, then the pump will be delivered with an additive document which is to be understood as a part of the Instruction Manual. 300419814_002_C2 - 08/2017 - © Leybold...
Page 4: Important Safety Information
Observe all safety regulations! Take adequate safety precautions prior to opening the intake or exhaust port. Respect the instructions concerning environment protection when discard- ing used oil or exhaust filters! 300419814_002_C2 - 08/2017 - © Leybold...
Page 5: Danger Of Pump Damage
Danger of Pump Damage Liquid and solid particles must not enter the pump. Install the adequate filters, separators and/or condensers. In case of doubt consult Leybold. The intake line of the pump must never be connected to a device with over atmospheric pressure.
Page 6: Description
That will often indicate that oil is polluted and/or oil filter is clogged. A fan running on the motor shaft generates the necessary cooling air. The oil is also fed, thru a cooling coil. 300419814_002_C2 - 08/2017 - © Leybold...
Page 7: Technical Characteristics
1) to DIN 28400 and following numbers, with standard gas ballast 2) operated at the ultimate pressure without gas ballast, free-field measurement at a distance of 1 m 3) please contact Leybold 4) CEI: 460 V / NEMA: 200 - 300 / 460 V 300419814_002_C2 - 08/2017 - © Leybold...
Page 8 ØD/P Weight kg 109 27FP G2 G2 970 548 390 252 62 214 40 535 394 50 140 269 M10/10 425 352 392 318 399 350 150 300 190 1092791FP 95027 FP 300419814_002_C2 - 08/2017 - © Leybold...
Page 9 1 Pa (pascal) = 0.01 mbar = 10 mbar Note: the nominal pumping speed of a pump at 60Hz is 1 bar = 1000 mbar 20% higher that at 50Hz 1 torr = 1.33 mbar 300419814_002_C2 - 08/2017 - © Leybold...
Page 11: Connection Fittings
711 30 113 Threaded flange adapter G1/2 M - DN16 KF 711 18 120 Regulation valve G1/2 M 951 87 with isolation valve Regulation valve G1/2 M 951 86 Condensate trap G2 F-G2F 951 44 300419814_002_C2 - 08/2017 - © Leybold...
Page 12: Ordering Informations
Pump with three-phase motor and integrated gas ballast valve 200-240V / 380-415 V, 50Hz 1092791 FP 200-230V / 380-460 V, 60Hz US Version Pump with three-phase (NEMA )motor and integrated gas ballast valve 950 27 FP 208/230/460V 60Hz 3-phase (+400 V 50Hz) 300419814_002_C2 - 08/2017 - © Leybold...
Page 13: Accessories
Threaded flange adapter G 2’F-DN 63 ISO K 711 18 113 Stability of pump is insured with accessories of Leybold; mounting of any other acces- sory will engage the responsibility of user concerning stability of pump. 1.6 SV + WAU Combination Direct connected...
Page 14: Spare Parts
1.8 Lubricants Except differently specified on the pump, we recommend to run the ® SOGEVAC pumps with LVO150 from Leybold or an equivalent oil which meets following requirements: - low vapor pressure, even at high temperatures; - flat viscosity curve;...
Page 15: Transport And Storing
Then drain the oil and pour in clean oil up to the top edge of the oil-level glass (see § 5.4-C). Seal the connection ports. Special preservation or slushing oils are not necessary. 300419814_002_C2 - 08/2017 - © Leybold...
Page 16: Installation
Restricted, clogged or blocked exhaust filter or exhaust line ■ Out of tolerance supply voltage ■ Unsuitable, polluted or too old oil ■ Too low oil level ■ Too high ambient temperature ■ Clogged fan hoods or impeded fresh air circulation ■ 300419814_002_C2 - 08/2017 - © Leybold...
Page 17: Connection To System
When pumping vapors, we recommend installing condensate traps on the in- take and exhaust sides (see § 1.3). When pumping dangerous gases, the inlet line must be tight. DANGER No particles or liquids may enter in the pump. 300419814_002_C2 - 08/2017 - © Leybold...
Page 18 The maximum throughput is equivalent to the pumping speed of the pump. Should a forced ventilation extraction be installed, the pressure in the exhaust pipe shall not be lower than atm. pressure minus 50 mbar. 300419814_002_C2 - 08/2017 - © Leybold...
Page 19: Electrical Connections
Turn off the power supply, and interchange two phases of the connection, if you need to correct the direction of rotation. We recommend checking the direction of rotation with a phase-sequence indi- cator. (EUROPE China) Fig. 5 300419814_002_C2 - 08/2017 - © Leybold...
Page 20: Start-Up
Do not lay the hand on the intake to check suction. Exposure of a part of the body to the vacuum results in a rush of blood in the exposed part. 300419814_002_C2 - 08/2017 - © Leybold...
Page 21: Operation
(Cat. No. 951 30). This kit is intended for the applications where more vapours of condensable gases could come into the pump. It brings the water vapor tolerance above 50 mbar. (Mounting instructions attached to the kit). 300419814_002_C2 - 08/2017 - © Leybold...
Page 22: Switching Off / Shutdown
When pumping condensable media, let the pump continue to operate with the gas ballast valve open and the intake line closed before switching off (see § 4.1). 300419814_002_C2 - 08/2017 - © Leybold...
Page 23: Ultimate Pump Pressure
The ultimate pressure depends on the pump temperature and the pump oil used. The best ultimate pressures can be obtained at a low pump temperature and by using the recommended oil types. 300419814_002_C2 - 08/2017 - © Leybold...
Page 24: Maintenance
Replacing the Pump Module upon need Disassembling and Reassembling the Pump Module upon need Disassembly of electrical motor upon need Cooling coil cleaning annually To simplify the maintenance work we recommend combining several jobs. 300419814_002_C2 - 08/2017 - © Leybold...
Page 25: Leybold Service
A copy of the form has been reproduced at the end of these Operating Instruc- Form tions: “Declaration of Contamination for Compressors, Vacuum Pumps and Components“. Another suitable form is available from www.leybold.com → Downloads → Download Documents → Declaration of Contamination. Attach the form to the equipment or enclose it with the equipment.
Page 26 The pump should be flushed if there is considerable pollution. To flush the pump, fill clean oil up to the bottom edge of the oil-level glass, run it for a short time and then change the oil again. Use suitable oil only (see point 1.8). 300419814_002_C2 - 08/2017 - © Leybold...
Page 27 Reassemble in the reverse sequence. Ensure that the exhaust filter elements are properly centered and positioned. Install spring between its both washers, and tighten stop nut (6/31), fully home with the 10 mm box wrench. 300419814_002_C2 - 08/2017 - © Leybold...
Page 28 The top edge of the valve should be about 1-2 mm away from the bot- tom side of the intake port. Reassemble the spring with the correct orientation : small diameter to the top. Do not screw the spring into the generator suction hole ! 300419814_002_C2 - 08/2017 - © Leybold...
Page 29 Remove the gasket (6/22). Remove the screws and take off the valve stop (6/21) and exhaust valve (6/20). Reassemble in the reverse sequence. Position the exhaust valve, so that its fingers bend toward the pumping mod- ule. 300419814_002_C2 - 08/2017 - © Leybold...
Page 30 In case of necessity to replace bearing plates, it will be necessary to adjust locating pins. Please call Leybold (operating instructions on request). 300419814_002_C2 - 08/2017 - © Leybold...
Page 31 I are respected. Check direction of rotation. M. Cooling coil cleaning Please keep the oil cooler (7/66) clean to have an efficient cooling. For that, clean it with compressed air and then degrease it. 300419814_002_C2 - 08/2017 - © Leybold...
Page 32: Troubleshooting
Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the exhaust 5.4-D line. Exhaust valve is malfunctioning. Exhaust valve is malfunctioning. 5.4-I Pump module is no longer usable. Replace the pump module 5.4-J. 300419814_002_C2 - 08/2017 - © Leybold...
Page 33 Immerse the exhaust line in a bucket of water. If a steady stream of bubbles appear, the pump has an external leak. NB: For any other operation as described before, return the pump to a Leybold service center. Never mount used seals. Always mount new seals.
Page 34: Spare Parts
Consumables and main spare parts kits for SOGEVAC pumps are usually avail- able on stock at Leybold’s service centers. The list of these parts is given here after and in the spare parts table where the contents of each kits is detailed.
Page 36 31a, b, c Washer LL6N Spring a) Seal’s material delivered as spare part b) In case of replacement of these parts, new adjustment with locating pins is required (instructions delivered with the parts). 300419814_002_C2 - 08/2017 - © Leybold...
Page 38 Ø 37 x 52 x 22 710 31 562 ● a) Seal’s material delivered as spare part b) In case of replacement of these parts, new adjustment with locating pins is required (instructions delivered with the parts). 300419814_002_C2 - 08/2017 - © Leybold...
Page 40 51a, b, c incl. 52a, b, c incl. 70a, b, c incl. 71a, b, c b) In case of replacement of these parts, new adjustment with locating pins is required (instructions delivered with the parts). 300419814_002_C2 - 08/2017 - © Leybold...
Page 41: Waste Disposal
Waste oil from vacuum pumps must not be mixed with other substances or mate- rials. Waste oil from vacuum pumps (Leybold oils which are based on mineral oils) which are subject to normal wear and which are contaminated due to the influ- ence of oxygen in the air, high temperatures or mechanical wear must be dis- posed of through the locally available waste oil disposal system.
Page 44 +1-724-325-3577 sales@leybold.com Malaysia Sales: info.ex@leybold.com www.leybold.com +44-13-7273 7300 Sales: Leybold Malaysia +44-13-7273 7301 +1-724-327-5700 Leybold Singapore Pte Ltd. Leybold GmbH sales.ln@leybold.com +1-724-333-1217 Sales Area North No. 1 Jalan Hi-Tech 2/6 Service: Service: Branch Office Berlin Kulim Hi-Tech Park +44-13-7273 7320...

This manual is also suitable for:

10927fp 1092791fp 95027fp

LEYBOLD SOGEVAC SV200 FP Original Operating Instructions

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