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Summary of Contents for LEYBOLD SOGEVAC SV40 BI FC
- Page 1 SOGEVAC ® SV40-65 BI FC Single-stage, oil-sealed rotary vane pump Original Operating instructions 300452480_002_C1 and spare parts list Part-Nr: 960359V01 960361V01 960362V01 960363V01 960363V013001 960461V01ES 960462V01 960463V01 960465V013001 960465V013002 960466V01 and other variants...
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Page 2: Table Of Contents
Switching off / Shutdown Conditions of use Taking out of use Maintenance Safety Information Maintenance Intervals Leybold Service Maintenance Work Troubleshooting Spare parts EC Conformance Declaration Declaration of Contamination of Compressors, Vacuum Pumps and Components 300452480_002_C1 - 12/2017 - © Leybold... -
Page 3: Important Safety Information
Depending on the process involved, dangerous substances and oil may escape from the pump. Take the necessary safety precautions ! Disconnect the unit from the power supply before starting any work. Pump must not be operated above 2000 m sea level. 300452480_002_C1 - 12/2017 - © Leybold... - Page 4 Always operate the pump with a properly connected protective earth con- ductor and make sure that the motor & FC connection box are closed. Use only the Leybold frequency converter for the pumps equipped with one. After having made changes to the wiring, check the motor’s direction of rota- tion.
- Page 5 Do not allow the ingestion of any objects (screws, welding beads, nuts, washers, pieces of wire, fittings etc.) through the intake port of the pump. Objects falling into the pump can cause severe damage. 300452480_002_C1 - 12/2017 - © Leybold...
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Page 6: Description
The pump speed can be reduced to 900 rpm (idle mode) to reduce the power consumption w/o loss of end pressure on some pump variants. In this idle mode, the pump inlet pressure must remain below 10 mbar. 300452480_002_C1 - 12/2017 - © Leybold... -
Page 7: Technical Characteristics
200 ... 240 Protection - Insulation IP 20 - F Leak rate mbar.I.s 1 x 10 Ambient temperature °C 18 ... 40 See pump nameplate for further data. Given by power & interface connections. 300452480_002_C1 - 12/2017 - © Leybold... - Page 8 200 ... 240 Protection - Insulation IP 20 - F Leak rate mbar.I.s <1 x 10 Ambient temperature °C 18 ... 40 See pump nameplate for further data. Given by power & interface connections. 300452480_002_C1 - 12/2017 - © Leybold...
- Page 9 Courbes de débit sans lest d'air avec lest d'air SV40 BI FC SV65 BI FC 300452480_002_C1 - 12/2017 - © Leybold Débit LA 50 & 60Hz : 0.5 m³/h Débit LA 50 & 60Hz : 0.5 m³/h...
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Page 10: Accessories
® sity according to ISO category VG32. Use only the Leybold oil indicated on the name plate and pump. In case other oils are used, Leybold rejects all responsibility should any trouble occur. Conditioning... - Page 11 Cable shoes 5 mm EK6510720 Hirschmann 140304 NEMA 5-15P 125 V 140305 NEMA 6-15P 250 V 140306 Euro / Schuko 16 A 140307 UK plug 13 A E6500825 E6505883 IEC 309 16 A EK6502798 300452480_002_C1 - 12/2017 - © Leybold...
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Page 12: Transport And Storing
If the pump has been shelved for over one year, standard maintenance must be done and the oil must be exchanged too before the pump is put in to ser- vice once more. We recommend that you contact the service from Leybold. 300452480_002_C1 - 12/2017 - © Leybold... -
Page 13: Installation
Additional warning note: additional air flow may be needed during ballast, ■ as this increases pump temperature. The inlet pressure must not be above atm. pressure. ■ See also indications on the pump nameplate. 300452480_002_C1 - 12/2017 - © Leybold... -
Page 14: Electrical Connections
The power socket and cord are disconnection elements which must remain accessible to the users. In de-energized condition, plug the mains cable to the pump. Then connect the mains cable to the wall socket or instrument power supply. 300452480_002_C1 - 12/2017 - © Leybold... - Page 15 For high speed operation, connect 8 and 9. For low speed operation, connect 2 to 4. ON/OFF SWITCH FUSES (OPTION) POWER SUPPLY CONNECTION D-Sub 9 HIRSCHMANN (2) blue (2) bleu/ (1) marron/ (1) brown blue/blau brown/braun verre/jaune green/yellow green/yellow grün/gelb 300452480_002_C1 - 12/2017 - © Leybold...
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Page 16: Oil Filling
If more than 6 starts per hour are necessary keep the pump running and mount a valve which opens and closes into the intake line. Take note of warning labels on the pump. Use ear protection in case of operation at high inlet pressures 300452480_002_C1 - 12/2017 - © Leybold... -
Page 17: Working In Cycles In / Out
We recommend strongly to limit starting of the pump to 5 or 6 per hour. If the process need it, we recommend utilization of a pneumatic or electro- magnetic valve and to let the pump run continously. 300452480_002_C1 - 12/2017 - © Leybold... -
Page 18: Switching Off / Shutdown
The pump has been designed & tested to work in an normal EMC environ- ment in acc. to IEC 61326-1 Table 1. Taking out of use Please contact Leybold for all relation question about the disposal of spares, consummables or the entire pump 300452480_002_C1 - 12/2017 - © Leybold... -
Page 19: Maintenance
/ bench equipped with sufficient lighting. Use only Leybold spare & consumables. An overhaul at Leybold is recommended every 3 years. After maintenance operations, make sure the device is in a safe condition before putting back into operation. -
Page 20: Leybold Service
Instructions: “Declaration of Contamination for Compressors, Vacuum Pumps and Components”. Another suitable form is available from www.leybold.com → Downloads → Download Documents. Attach the form to the equipment or enclose it with the equipment. This statement detailing the type of contamination is required to satisfy legal requirements and for the protection of our employees. - Page 21 Clean the float chamber of the oil casing. Reassemble in the reverse sequence. 300452480_002_C1 - 12/2017 - © Leybold...
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Page 22: Troubleshooting
Oil cycle is obstructed. Clean or repair the oil lines. Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the 5.4-D exhaust line. Pump module is no longer usable. Replace the pump module. 5.4-K 300452480_002_C1 - 12/2017 - © Leybold... - Page 23 Large vacuum leak in system. Repair vacuum leak. Contact Leybold. * Reference section : This coluum refers to the section in the Operating Instructions that contains the applicable repair information. Never mount used seals. Always mount new seals. 300452480_002_C1 - 12/2017 - © Leybold...
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Page 24: Spare Parts
Consummables and main spare parts kits for Sogevac pumps are usual- ® ly available on stock at Leybold’s service centers. The list of these parts is given hereafter and in the spare parts table where the contents of each kit is detailed. - Page 25 Spare parts 300452480_002_C1 - 12/2017 - © Leybold...
- Page 26 GB SV40BI FC • VACUUM GENERATOR WITH MAN PTFE EK971472910 GB SV65BI FC • VACUUM GENERATOR WITH MAN EK96046GEN GB SV65BI FC • MAINTENANCE KIT SV40BI FC 971427660 • MAINTENANCE KIT SV65BI FC 971423440 300452480_002_C1 - 12/2017 - © Leybold...
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Page 27: Ec Conformance Declaration
300452480_002_C1 - 12/2017 - © Leybold ... -
Page 28: Declaration Of Contamination Of Compressors, Vacuum Pumps And Components
Person to contact: Calibration: Factory-calibr. Phone : Fax: Quality test certificate DIN 55350-18-4.2.1 End user: A. Description of the Leybold product: Failure description: Material description : Catalog number: Additional parts: Serial number: Application-Tool: Application- Process: Type of oil (ForeVacuum-Pumps) : B. - Page 29 Notes 300452480_002_C1 - 12/2017 - © Leybold...
- Page 30 Sales and Service Germany America Great Britain Leybold Japan Co., Ltd. Tsukuba Technical Service Center 1959, Kami-yokoba Leybold UK LTD. Leybold GmbH Tsukuba-shi, Ibaraki-shi 305-0854 Unit 9 Sales, Service, Support Center (3SC) Japan Silverglade Business Park Bonner Strasse 498 Leybold USA Inc.
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