LEYBOLD SOGEVAC SV470 B AIR Original Operating Instructions
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LEYBOLD SOGEVAC SV470 B AIR Original Operating Instructions

Single-stage, oil-sealed rotary vane pump
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SOGEVAC
SV470 B (F) - SV570 B (F)
Single-stage, oil-sealed rotary vane pump
Original Operating instructions 300358964_002_C0
Part Numbers :
960752 V to 960768 V
and their variants
®

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Summary of Contents for LEYBOLD SOGEVAC SV470 B AIR

  • Page 1 SOGEVAC ® SV470 B (F) - SV570 B (F) Single-stage, oil-sealed rotary vane pump Original Operating instructions 300358964_002_C0 Part Numbers : 960752 V to 960768 V and their variants...

  • Page 2: Table Of Contents

    Storage Installation Installation Connection to system Electrical connections Start-up Operation Operation Switching off / Shutdown Ultimate pump pressure Maintenance Safety Information Maintenance Intervals Leybold Service Maintenance Work Troubleshooting Spare parts EU Declaration of Conformity 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 3: Important Safety Information

    Depending on the process involved, dangerous substances and oil may escape from the pump. Take the necessary safety precautions ! When working on the pump system, always observe the Operating Instructions. Disconnect the unit from the power supply before starting any work. Avertissement 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 4 ! Liquid and solid particles must not enter the pump. Install the adequate filters, separators and/or condensers. In case of doubt consult Leybold. The intake line of the pump must never be connected to a device with over atmospheric pressure.

  • Page 5: Description

    As an additional failsafe device a thermal switch is incorporated ; it measures the temperature of the vacuum generator exhaust. All pumps are equipped with an oil drain valve. All motors are equipped with PTC sensors. 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 6: Technical Characteristics

    1) to DIN 28400 and following numbers, with standard gas-ballast 2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m 3) please contact Leybold 4) The US versions have NPT3” flanges 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 7 15-11-2012 Moulin,C. Design Review Drawing-No. Part-No. Sheet 850022984 000 960754V Oerlikon Leybold Vacuum GmbH, All rights reserved. (c) 2012 GAS BALLAST VALVE GASBALLASTVENTIL ROBINET DE LEST D'AIR GB AIR FILTER GB LUFTFILTER ELECTRICAL BOX FILTRE AIR LA ELEKTROKASTEN COFFRET ELECTRIQUE...
  • Page 8 SV470 B - 400 V / 50 Hz w/o GB 100,00 SV470 B - 400 V / 50 Hz with GB 10,00 1,00 0,01 1000 Pressure (mbar) Courbes SV 470 B Béta N1 TOME 2 50 Hz .xls RD VALENCE 07/11/2012 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 9 1) to DIN 28400 and following numbers, with standard gas-ballast 2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m 3) please contact Leybold 4) The US versions have NPT3” flanges 5) Only US versions 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 10 Description SV 470 BF / SV 570 BF WATER 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 11 1) to DIN 28400 and following numbers, with standard gas-ballast 2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m 3) please contact Leybold 4) The US versions have NPT3” flanges 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 12 EM GB Durchfluss Nm Manueller GB Durchfluss Nm Débit LA EM Nm /h  Débit LA manuel Nm /h  50 Hz 60 Hz 50Hz 60Hz 1 x EM GB 1 x manual 2 x EM GB permanent 2 x GB   300358964_002_C0 - 11/2016 - © Leybold...
  • Page 13 1) to DIN 28400 and following numbers, with standard gas-ballast 2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m 3) please contact Leybold 4) The US versions have NPT3” flanges 5) Only US versions 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 14 1 atm (atmosphere) = 1013 mbar Example : 1 m = 0.589 cfm 1 Pa (pascal) = 0.01 mbar = 10 mbar 1 bar = 1000 mbar 1 torr = 1.33 mbar 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 15 + WH(U)2500 Exhaust connection NPT3” 1) to DIN 28400 and following numbers, with standard gas-ballast 2) operated at the ultime pressure without gas-ballast, free-field measurement at a distance of 1 m 3) please contact Leybold 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 16: Ordering Information

    SV470 BF WATER Options 960 758 V 960 757 V Intake connection G3’’ + WA(U)1001+WH(U)2500 G3’’ + WA(U)1001+WH(U)2500 Exhaust connection G3’’ G3’’ Gas ballast 24 VDC 24 VDC Mains voltage Wide Europe 11/13,2 kW 9,2/10,5 kW 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 17 960 759 V Intake connection G3“ G3“ NPT3“ +WA(U)1001+WH(U)2500 +WA(U)1001+WH(U)2500 +WA(U)1001+WH(U)2500 Exhaust connection G3“ G3“ NPT3“ Gas ballast 24 VDC 24 VDC 24 VDC Mains voltage Europe Wide USA NEMA 11/13,2 kW 11 kW 15 hp 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 18 Klemmbrett 400 V ±10%, 50 Hz ---- ---- 11 kW 19.0 A 230 V ±10%, 60 Hz ---- ---- 15 hp 41.2 A 460 V ±10%, 60 Hz ---- ---- 15 hp 20.6 A 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 19: Connection Fittings

    DN 100 - PN 10 - G3’’ M 951 62 22V Filter manometer G 1/2’’ M 951 92 Venting valve G 1/2“ M/F 711 30 113 O-ring FKM 712 42 892 Set of bolts M 16 714 12 440 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 20 Description 90 ID 100 ISO K G3" F G3" F LOCTITE 577 Fig 1 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 21 Description G3" F 100 ISO K G3" M Fig 2 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 22: Accessories

    Exhaust filter over pressure switch 712 22 360 712 22 360 Operation of pump is insured with accessories of Leybold: mounting any other accessory will engage the responsability of user concerning operation of pump. see Fig 3. 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 23 Description Fig 3 Fig ET5 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 24: Spare Parts

    Service kit Maintenance EK 971474000 Lubricants ® The SOGEVAC pumps should be run with mineral oils for vacuum pumps with low viscosity according to ISO category VG77. The Leybold oil fulfills these specifications. LV0130 Oil : Conditioning Reference 20 l...

  • Page 25: Roots Adapter

    Roots ne peuvent être utilisés pour le transport de l’ensemble. Risque grave d’accident ! new site of operation. Pour tout transport, la pompe Roots doit être démontée et chaque pompe transportée séparément et remontés au nouveau lieu d’utilisation. 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 26 Kit mounting Roots Ruvac 700 951 62 41V Kit mounting Roots Ruvac 1001 951 62 42V Kit mounting Roots Ruvac 2001 951 62 43V Kit mounting Roots Ruvac 2500 951 62 44V Fig 4 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 27: Transport And Storing

    If the pump has been shelved for over one year, standard maintenance must be done and the oil must be exchanged too before the pump is put in to service once more. We recommend that you contact the service from Leybold. 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 28: Installation

    If the process gas contains dust, it is absolutely essential to install a dust filter in addition to the dirt trap supplied (see §1.4). We recommend to install the dust filter horizontally. This ensures that when removing the filter no particles fall into the intake port. 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 29 Exhaust pipe material must be resistant to pumped gases. 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 30 Observe the safety regulations given by the manufacturer of the product you are using. Observe the regulations for the treatment and the disposal of chemical products. Observe the relevant environmental regulations. Drain the water-cooling circuit (before transport, long time storage, winter time). 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 31: Electrical Connections

    It is recommendable to check the direction of rotation with a phase sequence indicator. Prolonged running of the motor in the wrong direction of rotation will damage the pump ! 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 32 V belt failure that the pump oil is sucked out. This can be prevented by using a valve on the intake port controlled by a motor cos phi controlling device. ACCESSORIES CONNECTION Fig 5 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 33: Start-Up

    (timer) on the pump switch-on for approx. 1 minute. The pump SV470 BF / SV570 BF is equipped with : Electromagnetic gas ballast valve 24 V DC. Connection has to be made on ■ junction box (see Fig 5). 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 34: Operation

    In cycle operation, the pump should not be switched off between the cycles but should continue to run with gas ballast valve open and intake port closed (if possible via a valve). Power consumption is minimal when the pump is operating at ultimate pressure. 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 35: Switching Off / Shutdown

    The pump has to attain its operating temperature, and the pump oil has to be degassed. We recommend operating the pump initially with the gas ballast valve open. 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 36: Maintenance

    Replacing the exhaust valves Replacing the pump module Disassembling and reassembling the pump module Control belt Annually * in case of specific pump servicing To simplify the maintenance work we recommend combining several jobs. 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 37: Leybold Service

    A copy of the form has been reproduced at the end of these Operating Instructions: “Declaration of Contamination for Compressors, Vacuum Pumps and Components”. Another suitable form is available from www.leybold.com → Documentation → Download Documents. Attach the form to the equipment or enclose it with the equipment.
  • Page 38 Never mount used seals. Always mount new seals. When disposing of used oil please observe the relevant environmental Note regulations ! Caution Clean any oil which is on the floor ! Check regularly that no oil is on the floor ! 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 39 The cleaning intervals depend on requirements. If large amounts of abrasive materials occur, a dust filter should be fitted into the intake line (see § 1.4). Caution Never mount used seals ; always mount new seals. 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 40 Tighten the demister support units and the exhaust deflector. If necessary mount a new seal and mount the cover. Depending on the process involved, dangerous substances may escape from the pump and oil. Take the appropriate precautions. Wear adequate protection gear. 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 41 Take the appropriate precautions. Observe the safety regulations. Never mount used seals ; always mount new seals. When disposing of used oil please observe the relevant environmental regulations ! 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 42 Use high-temperature grease LVO 820 (P/N EK81140). Grease quantity per bearing (quantity : 2/pump) : Bearing 14 cm or 12 g Motor : In normal operating conditions, the motor bearings have a lifetime of 30’000 hours. 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 43: Troubleshooting

    Exhaust valve finger damaged or polluted Change exhaust valve / clean 5.4-I Exhaust filter / exhaust line is obstructed. Replace the exhaust filter, clean the 5.4-D exhaust line. Pump module is no longer usable. Replace the pump module. 5.4-K 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 44 Tighten or replace the belt. 5.4-L * Reference section : This coluum refers to the section in the Operating Instructions that contains the applicable repair information. Never mount used seals. Always mount new seals. 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 45: Spare Parts

    Consummables and main spare parts kits for SOGEVAC pumps are usually available on stock at Leybold’s service centers. The list of these parts is given here after and in the spare parts table where the contents of each kits is detailed.
  • Page 46 Spare parts 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 47 Spare parts 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 48 Spare parts 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 49 Spare parts 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 50 71040760 SEAL 71410820 REPAIR KIT EK971474020 Inclu. 3, 5, 6, 15, 16, 35, 36, 39, WEDGES 9 kW EURO MOTOR FRONT END PLATE FLANGE FRONT BEARING BUSHING REAR BEARING BUSHING REAR END PLATE FLANGE 300358964_002_C0 - 11/2016 - © Leybold...
  • Page 51 Notes 300358964_002_C0 - 11/2016 - © Leybold...

  • Page 52: Eu Declaration Of Conformity

    300358964_002_C0 - 11/2016 - © Leybold...
  • Page 53 Person to contact: Calibration: Factory-calibr. Phone : Fax: Quality test certificate DIN 55350-18-4.2.1 End user: A. Description of the Leybold product: Failure description: Material description : Catalog number: Additional parts: Serial number: Application-Tool: Type of oil (ForeVacuum-Pumps) : Application- Process: B.
  • Page 54 Sales and Service Germany America Great Britain Leybold Japan Co., Ltd. Tsukuba Technical Service Center 1959, Kami-yokoba Leybold UK LTD. Leybold GmbH Tsukuba-shi, Ibaraki-shi 305-0854 Unit 9 Sales, Service, Support Center (3SC) Japan Silverglade Business Park Bonner Strasse 498 Leybold USA Inc.

This manual is also suitable for:

Sogevac sv 570 b airSogevac sv470 bf waterSogevac sv 570 bf water

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