ZURN AquaSense ZER-TM Series Installation, Operation, Maintenance And Parts Manual

ZURN AquaSense ZER-TM Series Installation, Operation, Maintenance And Parts Manual

Automatic sensor-operated gear driven type flushometer for water closets and urinals

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Water Closet Models:
ZER6000AV-ONE-TM
ZER6000AV-HET-TM
ZER6000AV-WS1-TM
ZER6000AV-DF-TM
Power Options:
Battery (Standard)
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproductivo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et effets néfastes sur la reproduction - www.P65Warnings.ca.gov
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of purchase.
Decorative finishes warranted for one year. We will replace at no costs goods that prove defective provided we are notified in writing of such defect and the
goods are returned to us prepaid at Sanford, NC, with evidence that they have been properly maintained and used in accordance with instructions. We shall
not be responsible for any labor charges or any loss, injury or damages whatsoever, including incidental or consequential damages. The sole and exclusive
remedy shall be limited to the replacement of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his
intended use and the purchaser assumes all risk and liability whatever in connection therewith. Where permitted by law, the implied warranty of merchantability
is expressly excluded. If the products sold hereunder are "consumer products," the implied warranty of merchantability is limited to a period of three years and
shall be limited solely to the replacement of the defective goods. All weights stated in our catalogs and lists are approximate and are not guaranteed.
NOTICE: READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT
AquaSense
ZER-TM Series
Automatic Sensor-Operated Gear
Driven Type Flushometer for Water
Closets and Urinals
Installation, Operation, Maintenance
and Parts Manual
1.1 gpf
1.28 gpf
1.6 gpf
1.1/1.6 gpf
LIMITED WARRANTY
®
Urinal Models:
ZER6003AV-ULF-TM
ZER6003AV-EWS-TM 0.5 gpf
ZER6003AV-WS1-TM
Compliance:
• ADA Compliant
• ASSE 1037/ASME A112.1037/CSA B125.37
• cUPC
• Texas Accessibility Standard (TAS)
• WaterSense Compliant
0.125 gpf
1.0 gpf

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Summary of Contents for ZURN AquaSense ZER-TM Series

  • Page 1 AquaSense ® ZER-TM Series Automatic Sensor-Operated Gear Driven Type Flushometer for Water Closets and Urinals Installation, Operation, Maintenance and Parts Manual Water Closet Models: Urinal Models: ZER6000AV-ONE-TM 1.1 gpf ZER6003AV-ULF-TM 0.125 gpf ZER6000AV-HET-TM 1.28 gpf ZER6003AV-EWS-TM 0.5 gpf ZER6000AV-WS1-TM 1.6 gpf ZER6003AV-WS1-TM 1.0 gpf ZER6000AV-DF-TM...
  • Page 2: Required Tools

    ZER-TM Series Flush Valve Package Contents ZER6000AV-TM ZER6003AV-TM Cast Wall Escutcheon Cast Wall Escutcheon Sweat Kit Sweat Kit Stop Valve Stop Valve Valve Valve Assembly Assembly Vandal Cover Vandal Cover Vacuum Breaker Vacuum Breaker ⁄ ” Vacuum ⁄ “ Vacuum Breaker Tube Breaker Tube Batteries...
  • Page 3: Specifications

    • Installer is responsible for ensuring the product is installed and conforms to all plumbing codes and ordinances. • Do not convert or modify this Zurn product yourself. All warranties will be voided. • Water supply lines must be sized according to building designer in order to provide adequate water supply for each fixture.
  • Page 4 Sweat Solder Adapter Installation Instructions - STEP 1 NOTE: Before installation, turn off water supplies to existing fixture and remove flushometer if replacing an existing device. 1. Measure distance from finished wall to the center line of the fixture 2. Slide threaded sweat solder adapter onto water supply pipe until spud.
  • Page 5 Flush Valve Installation - STEP 3 STEP 3.1 STEP 3.2 Prior to attaching flush valve to control stop(A) inspect and verify Lubricate O-ring with water and carefully insert flush valve tailpiece that the O-ring (C) is located within the O-ring groove at the tailpiece. into the control stop valve to ensure O-ring remains seated.
  • Page 6 Battery Installation - STEP 4 STEP 4.1 STEP 4.2 Use the 3/32” Allen Wrench to loosen the internal set screw Remove the valve cap by turning it counter-clockwise and lifting counter-clockwise until it stops. Screw will retract into the shell. gently.
  • Page 7 Sensor Angle Adjustment (when necessary) STEP 1 Turn off control stop using a flat head screw driver turning clockwise (See Figure 16). Then, use the electronic override button to flush the water out of the flush valve. Electronic STEP 2 Override Before loosening the locking ring, make sure the strap wrench Button...
  • Page 8 Diaphragm Replacement and Cleaning (when necessary) STEP 1 Turn off control stop using a flat head screw driver turning Volume clockwise (See Figure 16 above). Then, use the electronic Control Ring override button to flush the water out of the flush valve. Manifold Stem STEP 2 Before loosening the locking ring, make sure the strap wrench...
  • Page 9 Retrofit Installation Instruction STEP 1 Turn off control stop using a flat head screw driver turning clockwise. Then, use the electronic or manual override button or manual handle to flush the water out of the flush valve. STEP 2 Remove the existing valve cap/head and diaphragm kit from the valve body to get the valve to either state shown in Figure 18A.
  • Page 10 STEP 2 Place the Zurn Magic Magnet (optional accessory: P6900- AT-MAG) on top flat surface (see Figure 20). Once magnet is placed in the general area shown, the red status LED illuminates continuously on for 5 seconds.
  • Page 11: Care And Cleaning Instruction

    The Dual Flush model must be paired with a fixture with a flush volume range that includes 1.1 to 1.6 gallons per flush. For a list of recommended bowls, please refer to our website, www.zurn.com, or speak with your local Zurn rep.
  • Page 12: Troubleshooting Guide

    Trouble Shooting Guide Problem Indicator Cause Corrective Action No water flushed. Stop valve is closed Open stop valve Sensor flashes every half a Complete flush cycle not detected Contact Customer Service for further second instruction No sensor light Batteries not making contact Sensor flashes every 3 Critically low battery voltage indication Remove and reinstall batteries correctly.
  • Page 13 [24 / 48 / 72] hours after no usage tings to achieve desired trap exchange (default is OFF). timing. For further assistance with troubleshooting, visit http://www.zurn.com/ FV669 Rev. G 06/22/22 Page 12...
  • Page 14 ZER-TM Series Repair Kits 37 38 FV669 Rev. G 06/22/22 Page 13...
  • Page 15 Part Identification Valve Body 16. Cast Wall Escutcheon 31. Diaphragm Kit Vacuum Breaker Duckbill 17. Setscrew for Cast Wall Flange 32. Volume Control Ring Vacuum Breaker Tube 18. Piston Seal 33. Manifold Stem O-Ring Vacuum Breaker Tube Nut 19. Piston 34.
  • Page 16 ZURN INDUSTRIES, LLC 511 W. Freshwater Way, Milwaukee, WI U.S.A. 53204 · Ph. 1-855-ONE-ZURN, Fax 919-775-3541 In Canada: ZURN INDUSTRIES LIMITED 7900 Goreway Drive, Unit 10, Brampton, Ontario L6T 5W6, Ph. 905-405-8272, Fax 905-405-1292 ZURN.COM Rev. G Date:06/22/22 C.N. No. 144645 Prod.

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