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Genebre Building. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
genebre@genebre.es - www.genebre.es
INSTALLATION, OPERATION AND MAINTENANCE
MANUAL
3 pc full bore ball valve, direct mount, with bottom tank flange
GENEBRE Reference: 2052 – 2053
GENEBRE S.A.
LAST UPDATE: 23/03/2020
UPDATE NUMBER: 2
1
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Summary of Contents for Genebre 2052
- Page 1 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3 pc full bore ball valve, direct mount, with bottom tank flange GENEBRE Reference: 2052 – 2053 GENEBRE S.A.
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Page 2: Table Of Contents
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Installation, operation and maintenance instructions 1. Product description....................... 3 2. Transport and Storage conditions ................. 3 3. Breakdown and valve components ................4 4. -
Page 3: Product Description
- www.genebre.es 1. Product description. Genebre, S.A. offers a wide range of ball valves (90º turn), designed and assembled to handle and drive fluids in industrial procedures. The compatibility of materials used to build the valves (see technical specifications) and the application of valves to the different industrial processes is at user's risk. -
Page 4: Breakdown And Valve Components
Before installing and/or manipulating these elements, READ CAREFULLY these instructions for use and OBSERVE all contained information. If you fail to understand any of their content, please contact GENEBRE, S.A. User is responsible for the safe use of these products, according to present instructions for use and specific technical documentation of the device. -
Page 5: Installation Instructions
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Part Description Quant. Material Replacement num. (ref.) Body 1.4408 ---- Tank flange 1.4404 (316L) ---- 1.4408 ---- Caps 1.4408 2907 (2904 f/DN100) Ball... - Page 6 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es a) With the valve in OPEN position, remove the screws (part 15), washers (part 16) and the connecting caps (part 2a and 2b).
- Page 7 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es b) Turn the ball until reaching the half-open position and remove the seats (part 5) and joints (part 6) of the body (part 1) carefully. Complete the turn until closing the valve and extract the ball (part 3).
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Page 8: Operating Instructions
(opened or closed). 5.3) Remote operation When automation of 3 piece valves is required, GENEBRE S.A. can provide a great variety of pneumatic actuators, electric actuators, electropneumatic and electronical positioners to caps a large range of operations. -
Page 9: Maintenance Instructions
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6. Maintenance instructions Frequency, place and process of maintenance will be determined by the user by taking into account usage of the product. However, periodical checks explained below will be useful to extend the service life of the valve and reduce installation problems when necessary. -
Page 10: Reparation Instructions
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 7. Reparation instructions Before disassembling the pipe's valve to repair or replace it, make sure that line has been closed and depressurized because a bad operational procedure could cause a serious accident to staff and installation system 7.1) Disassembling... -
Page 11: Reassembling
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Name Art. 2052 / 2053 Handle nut Part.12 Dividing washer Part.13 Handle Part.17 Lock nut Part.19 Part.12 Spring washers Part.11 Gland nut Part.10 Push the stem to the inside part of the body and remove it. -
Page 12: Torques Table
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es If necessary, fasten with a wrench the internal body of the stem to tighten properly the nut without making the stem turn. It is convenient to match one of the nut vertexes with one of the stem vertexes to be able to place it later on the lock nut (part 19). -
Page 13: Hygiene And Safety Instructions
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 8.2) Tightening torque for stem nut: Following numerical data is provided as reference only. Torques mentioned are the ones used to activate the assembled stem before ball and seats are assembled. - Page 14 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 9.3) Any valve being used by toxic services department needs to obtain a cleanliness certificate before being operated. 9.4) Any type of repair or maintenance should be performed in ventilated places.
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