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Genebre Building. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
genebre@genebre.es - www.genebre.es
INSTALLATION, OPERATION AND MAINTENANCE
MANUAL
3 pieces full bore ball valve
with threaded caps and socket weld
GENEBRE Reference: 2034 – 2034N – 2034S
GENEBRE S.A.
LAST UPDATE: 20/03/2020
UPDATE NUMBER: 2
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Summary of Contents for Genebre 2034
- Page 1 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION AND MAINTENANCE MANUAL 3 pieces full bore ball valve with threaded caps and socket weld GENEBRE Reference: 2034 – 2034N – 2034S GENEBRE S.A.
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Page 2: Table Of Contents
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Installation, operation and maintenance instructions 1. Product description....................3 2. Transport and Storage conditions ................3 3. Breakdown and valve components ................4 4. -
Page 3: Product Description
- www.genebre.es 1. Product description. Genebre, S.A. offers a wide range of ball valves (90º turn), designed and assembled to handle and drive fluids in industrial procedures. The compatibility of materials used to build the valves (see technical specifications) and the application of valves to the different industrial processes is at user's risk. -
Page 4: Breakdown And Valve Components
Before installing and/or manipulating these elements, READ CAREFULLY these instructions for use and OBSERVE all contained information. If you fail to understand any of their content, please contact GENEBRE, S.A. User is responsible for the safe use of these products, according to present instructions for use and specific technical documentation of the device. -
Page 5: Installation Instructions
4.2) Assembling - Art. 2034 / 2034N (valve with threaded caps) Do not disassemble the valves for their installation. Make sure the valve's pipe and thread end are clean and are compatible one with another (type of thread end) Apply an appropriate sealing in the pipes' thread caps and thread the valve being careful not to excessively tighten the conical threaded caps. - Page 6 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es - Art. 2034S (valve with welding caps) a) With the valve in OPEN position, remove the screws (part 7), washers (part 16), nuts (part 17) and the caps (part 2).
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Page 7: Operating Instructions
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 5. Operating instructions 5.1) Usage 3 pieces full bore ball valves provide a leakproof lock when used adjusted to the pressure and temperature values for which they have been designed. -
Page 8: Stem Leaks
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6.1) Stem leaks Remove the handle and tighten the gland nut (part 14) of the stem packing (see Section 8.2). If the leak persists, valve should be disassembled to replace the stem washers (part 8,15). - Page 9 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Prepare a clean working area and adequate tools to perform mechanical tasks. a.- Place the valve in OPEN position to avoid the ball from standing out of the body and interfere with the caps when the body is removed.
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Page 10: Reassembling
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es g.- Once the valve is disassembled you must verify the state of each single piece that composes it. All pieces to be reused have to be cleaned completely and be kept in a safe and clean environment. -
Page 11: Torques Table
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Place the central core of the valve between the terminals and place the corresponding screws (part 7) to bring together the three different parts of the valve. -
Page 12: Hygiene And Safety Instructions
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 8.3) Tightening torque for screws/nuts that join the valve's three different parts: It is required for all body screws to make contact metal with metal between the body and the cover.
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