Telair ENERGY 2510D Use And Maintenance Manual And Instructions For Installation
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Telair ENERGY 2510D Use And Maintenance Manual And Instructions For Installation

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GB
GENERATORS
ENERGY 2510D
USE AND MAINTENANCE MANUAL AND
INSTRUCTIONS FOR INSTALLATION
GB
INDICE
V. 001 – February 2011
Vers. 004

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  • Page 1 GENERATORS ENERGY 2510D USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION INDICE V. 001 – February 2011 Vers. 004...

  • Page 2: Table Of Contents

    1 FOREWORD ...…………………………………….…………………………………………..…………4 1.1 Purpose and scope of this manual .. ………….……………………………………………...4 1.2 Symbols and definitions …… …………………………………………………………….4 1.3 General information … … ………………………..………………………………………...4 2 GENERATING SET IDENTIFICATION DATA ……………….……………………………5 2.1 Components………………..……………………..………………………………………………...5 2.2 Identification plate…………………..………………………………………………………………5 2.3 Overall dimensions ………..……………….………………………………………………………5 2.4 Technical specifications….………………………………………….……………………………..6 3 SHIPPING, HANDLING, STORAGE ………………………….
  • Page 3 Via E. Majorana , 49 48022 Lugo (RA) ITALY "CE" COMPLIANCE STATEMENT Under Machine Directive 89/392/EEC, attachment II A We hereby represent that the generator-set, the data concerning which appear below, has been designed and built to correspond to the essential safety and health requirements laid down by the European Directive on Machine Safety.

  • Page 4: Foreword

    To facilitate reference, this manual has been a voltage of 230 VAC 50 Hz. subdivided into sections specifying the main The ENERGY 2510D model must be fed with notions contained therein; for quick consultation, Diesel oil. refer to the table of contents.

  • Page 5: Generating Set Identification Data

    Electronic control panel Vibration mount Anchoring bracket Technical specifications sticker 2.3 Overall dimensions Figure 3 shows the overall dimensions of the Energy 2510D generating sets. 2.2 Identification plate (Fig. 2) Generating set model Model code number Serial number Year of manufacture...

  • Page 6: Technical Specifications

    2.4 Technical specifications ENERGY 2510 D ENGINE Type Diesel single cylinder air cooling Hatz 1B20V Engine Displacement 69 x 62 Bore x Stroke Consumption gkW / h Diesel fuel Fuel supply 0,950 Oil sump capacity litres Masse centrifughe Speed governor 2510 D ALTERNATOR Synchronous, single phase, self-adjusting, two poles,...

  • Page 7: Shipping, Handling, Storage

    4.2 Instructions for fastening the generating transport equipment with a capacity greater than the load to be lifted. The ENERGY 2510D generating sets are provided with anchoring brackets with extra vibration dampers (fig. 4, ref. 1) and a fuel filter (fig.

  • Page 8: Hanging Assembly

    The brackets of the generator must be moved in order to fasten the Energy 2510D on the bearing The vibration-damping surface. cylinders must imperatively be fitted as On both sides, remove the hole plugs (fig.

  • Page 9: Connecting The Mufflers

    4.3 Connecting the mufflers The Energy 2510 D generating set comes with a suitable exhaust pipe kit which consists of 2 mufflers, 2 exhaust pipes and their connections Place the bracket (fig. 10 ref. 3) on the 4 holes Insert first the U-shaped fastening clamp code which were previously covered by the plugs 00828 on a terminal of the 2m pipe code 00705, using the same screws (fig.

  • Page 10: Connecting The Fuel Pipes

    2 mt pipe in several spots (fig. 13 ref. 1), taking position, the installation height difference should care that such fastening does not prevent the never exceed 20 cm. generator from being drawn out for maintenance Do not install the fuel tank next to sources of purpose.

  • Page 11: Electric Connections

    15 Amp. for the Energy 2510D If the thermoswith of the generating set has been operated, press the button (fig. 18 ref. 1) to...

  • Page 12: Connecting An External Network Relay

    5.3 Connecting an External Network Relay An (optional) relay or change-over switch code 05423) (fig. 19) should be fitted to the vehicle wiring system. Its purpose is to insulate the generating set when it is connected to an external electric input network. Connect the relay according to the following instructions: •...

  • Page 13: Volt Battery Connection

    5.4 Battery Connection standard. Optional cables in longer sizes are To start up the generating set, you must connect also available: 7 m (code 0 3797), 10 m (code to the vehicle battery using a sheathed cable (to 3798), 15 m (code 03799). determine its cross-section, see Tabl e 1) in compliance with the regulations in force.

  • Page 14: Operating Instructions

    6 OPERATING INSTRUCTIONS Make sure that any hot parts of the generating sets are not in contact with any ENERGY series generating sets consist of Diesel flammable material. endothermic engines connected to an alternator Never fill up the fuel tank while the engine is able to produce both alternating and direct running.

  • Page 15: Using The Generating Set

    The generating sets are provided with an electronic remote control panel which allows you to perform starting up / turning off operations as well as to check their running conditions. The elements making it up are (fig. 24): 1 ON/OFF switch 2 Display unit 3 High temperature indicator 4 Minimum engine oil level indicator...

  • Page 16: Automatic Version (Optional)

    generating set has a voltage of more than 11.5 7.3.1 Automatic Version (optional) Volts, the battery charged indicator (fig. 27 ref. If you wish the start-up batteries to be recharged 11) will light up. automatically in the En 2510D generating sets, it When the voltage at the ends of the 12V DC is possible to install the ASP (optional) automatic terminals of the generating set is lower than 11.5...

  • Page 17: Service Check List

    8.1 Service check list First Every Every Every ROUTINE MAINTENANCE SCHEDULE Month 3 Months 6 Months 12 Mths To be performed after the period of time or the number of running hours listed here, whichever the earlier 20 hours 50 hours 100 hrs 300 hrs Check...

  • Page 18: Maintenance Operations To Be Carried Out By Skilled Personnel

    8.3.1 Engine oil replacement Use multigrade detergent oil for Diesel engines having a SAE viscosity degree suited to the climate the generating set is working in (see table and detailed instructions in the engine use and maintenance manual). To make it easier to drain the spent engine oil, it is advisable to let the engine run for 3 to 5 minutes;...

  • Page 19: Air Filter Maintenance

    8.3.2 Air filter maintenance A clogged air filter will reduce air flow to the carburettor. To prevent carburettor malfunction, check the air filter regularly. If the engine is used in a heavily dusty environment, we suggest checking the air filter every time before starting up the engine.
  • Page 20 Scalding hazard due to boiling oil. Spent oil should be collected and disposed without polluting environment compliance with applicable law provisions in force. Clean filter cartridge blowing compressed air inside out. (fig. 34) Check the sealing ring (fig. 35 ref. 2) for damage and make sure it is properly fixed in its seat, replace if necessary.

  • Page 21: Checking The Alternator Belt

    adjusting screw (fig. 39 ref. 2) according to 8.3.4 Checking the Alternator Belt section 8.3.4. Tighten the belt tightening pulley To check the belt connecting the engine to the again via the suitable screw (fig. 38 ref. 3). alternator, first of all take the generating set out of the hood;...

  • Page 22: General Warranty Terms

    11 GENERAL WARRANTY TERMS TELAIR guarantees its products against any construction material and/or manufacturing faults and defects. The right to warranty cover for new products is valid for a period of 24 months from the time of handing over to the end user, or for a maximum of 1000 operating hours, whichever limit is reached first.

  • Page 23: Energy 2510 D Wiring Diagram

    12 Energy 2510-D WIRING DIAGRAM Vers. 001 Energy 2510 D...

  • Page 24: Energy 2510 D List Of Spare Parts

    13 Energy 2510-D List OF SPARE PARTS Vers. 001 Energy 2510 D...
  • Page 25 Vers. 001 Energy 2510 D...
  • Page 26 Vers. 001 Energy 2510 D...
  • Page 27 Vers. 001 Energy 2510 D...
  • Page 28 Vers. 001 Energy 2510 D...
  • Page 29 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Pannello di controllo Tableau/contrôle ENERGY Schakelpaneel ENERGY ENERGY 03789 N. 1 ENERGY control panel Bedienpanel ENERGY Panel de control ENERGY Cavo 5 m da generatore a Câble 5 m du Générateur 5 m kabel van generator Pannello di controllo au Panneau de Contrôle...
  • Page 30 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Cofano superiore Capot supérieur Bovenste kap 14 04804 N. 1 Upper hood Obere Haube Capó superior Isolante Anteriore Tetto Toit avant d'isulation Voor isulationdak 15 04855 N. 1 Azotea delantera del Front isulation roof Vorderes isulation Dach isulation...
  • Page 31 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Isolante interno Scatola Isolateur intérieur boîte de Binnen isolatie van de doos Marmitta silencieux van de Geluiddemper 28 04878 N. 1 Inside insulator of Muffler Innere Isolierung des Aislador interior de la caja Abblasdämpferkastens del silenciador Isolante esterno Tetto...
  • Page 32 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Vite M8 x 40 UNI 5739 Vis M8 x 40 UNI 5739 Schroef M8 x 40 UNI 5739 41 01065 N. 5 Schraube M8 x 40 UNI Screw M8 x 40 UNI 5739 Tornillo M8 x 40 UNI 5739 5739 Rondella 8 UNI 6592...
  • Page 33 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Isolante coperchio Scatola Isolateur Couvercle boîtier Isolatie Deksel Pulegge poulies riemschijfkast 52 04875 N. 1 Isolierung Gehäusedeckel Insulator Pulley box lid Aislador Tapa caja poleas Riemenscheiben Coperchio scatola pulegge Couvercle boîtier poulies Deksel riemschijfkast 53 04809 N.
  • Page 34 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Onderlegring 12 x 48 UNI Rondella 12 x 48 UNI 6593 Rondelle 12 x 48 UNI 6593 6593 65 00841 N. 1 Washer 12 x 48 UNI 6593 Scheibe 12 x 48 UNI 6593 Arandela 12 x 48 UNI 6593 Distanziale 22 x 12 x 7,5 Entretoise 22 x 12 x 7,5...
  • Page 35 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Rotore Alternatore con Rotor Alternateur avec De Alternator van de rotor Ventola Ventilateur met Drijvende kracht 79 04996 N. 1 Rotor- Rotor Alternator with Alternador del rotor con el Wechselstromerzeuger mit Impeller impeledor Antreiber...
  • Page 36 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Potafusibile Tableau des fusibles Zekeringhouder 91 01605 N. 1 Fuse carrier Sicherungshalter Portafusible Fusibile 15 A Fusible 15 A Zekering 15 A 92 01607 N. 1 15 A fuse 15 A Sicherung Fusible 15 A Alternatore SE100E- Alternateur SE100E-...
  • Page 37 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Filtro aria Filtre à air Luchtfilter 105 01197 N. 1 Air cleaner Luftfilter Filtro aire Coperchio filtro aria Couvercle du filtre à air Kap luchfilter 106 03157 N. 1 Air cleaner lid Luftfilterdeckel Tapa filtro aire Pomello del Coperchio filtro...
  • Page 38 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Distanziale Esagonale Entretoise Hexagonale Zeskantafstandshouder M6x20 M6x20 M6x20 118 01877 N. 1 Distanzstück Sechskant Separador Hexagonal Hexagonal M6x20 spacer M6x20 M6x20 Pompa carburante Pompe à essence Benzinepomp 119 00507 N. 1 Fuel pump Benzinpumpe Bomba gasolina...
  • Page 39 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Fascetta acc. speciale 32- Collier acier spéc. 32-35 Bandje speciaal staal 32-35 131 01655 N. 3 Abrazadera acero espec. Special st. clamp 32-35 Schelle Spezialstahl 32-35 32-35 Gommino Protezione Joint de protection pour pot Beschermend rubber voor Marmitta d'echappement...
  • Page 40 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Vite M6 x 16 UNI 5739 Vis M6 x 16 UNI 5739 Schroef M6 x 16 UNI 5739 144 00642 N. 2 Schraube M6 x 16 UNI Screw M6 x 16 UNI 5739 Tornillo M6 x 16 UNI 5739 5739 Vite M6 x 16 ISO 7380...
  • Page 41 Descrizione Dèsignation Denomination Pos Code Q.tà Description Bezeichnung Descripcion Dado M3 x 0,5 UNI 5588 Ecrou M3 x 0,5 UNI 5588 Moer M3 x 0,5 UNI 5588 158 02575 N. 7 Nut M3 x 0,5 UNI 5588 Mutter M3 x 0,5 UNI 5588 Tuerca M3 x 0,5 UNI 5588 Dado Autobloccante M3 Ecrou M3 UNI 7473...
  • Page 42 Notes ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 001 Energy 2510 D...
  • Page 43 ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 001 Energy 2510 D...

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