Telair ENERGY 2510B User's Operating Instruction And Installation Manual
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Telair ENERGY 2510B User's Operating Instruction And Installation Manual

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GENERATORS
ENERGY 2510B
USER'S OPERATING INSTRUCTION
AND INSTALLATION MANUAL
GB
INDEX
v. 002 – April 2015
Vers. 022
Energy 2510 B
1

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  • Page 1 GENERATORS ENERGY 2510B USER'S OPERATING INSTRUCTION AND INSTALLATION MANUAL INDEX v. 002 – April 2015 Vers. 022 Energy 2510 B...

  • Page 2: Table Of Contents

    INDEX 1 FOREWORD ........................... 5 1.1 Purpose and scope of this manual .................... 5 1.2 Symbols and Definitions ......................5 1.3 General Information ........................5 2 GENERATING SET IDENTIFICATION DATA ................. 6 2.1 Components (Fig. 1) ......................... 6 2.2 Identification plate (Fig. 2) ......................6 2.3 Overall dimensions ........................
  • Page 3 7.4.1 Engine oil replacement ....................22 7.4.2 Air filter maintenance ....................... 23 7.4.3 Spark plug maintenance ....................23 7.4.4 Output voltage adjustment .................... 24 8 ROUTINE MAINTENANCE SCHEDULE ..................24 9 PROLONGED INACTIVITY ......................25 10 DISMANTLING ..........................25 11 RECOMMENDED FIRE-FIGHTING EQUIPMENT ............... 25 GENERAL WARRANTY TERMS .......................
  • Page 4 Via E. Majorana , 49 48022 Lugo (RA) ITALY "CE" COMPLIANCE STATEMENT Under Machine Directive 2006/42/CE, attachment II A We hereby represent that the generator-set, the data concerning which appear below, has been designed and built to correspond to the essential safety and health requirements laid down by the European Directive on Machine Safety.

  • Page 5: Foreword

    1 FOREWORD 1.2 Symbols and Definitions Refer carefully to this man- "Graphic safety symbols” have been employed in ual before performing any operation on the this booklet to identify different levels of danger power generator set. or important information. 1.1 Purpose and scope of this manual This means that you must pay attention to avoid serious consequences This manual has been drawn up by the Manufac-...

  • Page 6: Generating Set Identification Data

    GENERATING SET IDENTIFICATION Rated voltage 230V AC Current delivered at 12V/DC DATA Weight Bar code 2.1 Components (Fig. 1) Sound-proofing casing Supporting brackets Access door Access door closure Technical features sticker Anti-vibration support Anchoring bracket Electronic control panel Gas pipe and cable outlet block 10 Sliding surface locking screw 11 Fuel pipe 12 Sliding surface all out locking screw...

  • Page 7: Technical Specifications

    2.4 Technical specifications ENERGY ENGINE 2510 B Type Single cylinder, 4 stroke petrol, overhead valves, air cooling Yamaha MZ 175 Engine Displacement 66 x 50 Bore x Stroke 1.2 l/h Max Fuel Consumption Lead-free petrol Fuel supply Electronic Ignition system BPR4ES Spark plug Oil sump capacity...

  • Page 8: Handling

    dampers and a fuel filter to be fitted along the 3.3 Handling generator feeding pipe. The brackets allow for hanging and floor assembly. The generating sets, complete with their packag- This kind of assembly provides the following ad- ing, can be handled using common lifting and vantages: less room taken up, quick installation, transport vehicles.

  • Page 9: Floor Fastening

    The brackets of the generator must be moved in order to fasten the Energy 2510B on the bearing surface. On both sides, remove the hole plugs (fig. 8 ref.

  • Page 10: Wiring Connection Instructions

    The generator can now be located on the previ- ously drilled surface (fig.7) using the suitable vi- bration-damping cylinders (fig. 10 ref. 1) and spacers (fig. 10 rif.2) 4.4 Battery connection To start up the generating set, connection to the battery of the vehicle must be provided using a sheathed power cable up to current standards, with the cross-section shown in Table 1.

  • Page 11: Electric Load Connection

    Always fit a 100 A fuse Use the special cable outlet (Fig.11 Ref.1) to onto the positive cable connecting the gener- prevent water seeping into the generating set. ating set to the positive pole of the battery. Although the generating set is equipped with a special internal thermal cut-out to cut power de- livery in the event of overload or short circuits 4.5 Electric Load connection...

  • Page 12: Auxiliary Electric Cable Connection

    4.6 Auxiliary electric cable connection tor on the back of the electronic control panel. Fix the electronic control panel (Fig.14) by using 3 x All 3 auxiliary cables to connect are equipped 20 mm self-tapping screws, making sure that the with a polarized connector.

  • Page 13: Optional) Tank Installation Instructions

    As is shown in the figure, fuel coming from a tank advise the install the tank at the same height as K fitting is taken in by suction by the pump G via the generating set; in any case, the installation a hose H and then fed to the joint C via the hose height difference should never exceed 20 cm (Fig.

  • Page 14: Fuel Reserve

    For tank anchoring to the vehicle, special 4.10 Fuel reserve threaded inserts (Fig.18 Ref. 5 ) and (Fig.16 Ref. 7) should be used according to requirements. Both fuel tank models are provided with a tap with fuel warning (Fig.18 Ref.3). To electrically connect this component, ground the wire...

  • Page 15: Connecting An Additional Silencer

    • A one-metre long section of flexible steel tub- The generating set will not ing code 00443 (Fig.21 Ref.2). autonomously recharge the battery used for • Two connection fastening clamps code 00543 starting-up unless this is connected to a bat- (Fig.21 Ref.3).
  • Page 16 enough to accept a self-tapping screw to lock the muffler terminal (Fig.25 Ref. 2). Now insert the hose code 00443 (Fig.25 Ref. 5) on the coupling (Fig.25 Ref. 3). Lock the hose with the clamp code 00543 (Fig. 25 Ref. 4). Now remove all the flame trap parts (Fig.23 Ref.

  • Page 17: Connecting An External Network Relay

    Do not use silencers not supplied by TELAIR. Silencers that have not been specially sized may damage the motor. 4.13 Connecting an External Network Relay An (optional) relay or change-over switch code 05423 (Fig.28) should be fitted to the vehicle wir- ing system.

  • Page 18: Operating Instructions

    5 OPERATING INSTRUCTIONS 6 USING THE GENERATING SET 6.1 Starting up the generating set The generating set is de- livered without engine oil. The generating sets are provided with an elec- Use oil for multigrade 4-stroke petrol engines, tronic remote control panel (Fig. 30) which allows having SAE viscosity suitable for the operat- you to perform starting up / turning off operations ing climate and in the amount indicated (see...

  • Page 19: Turning The Generating Sets Off

    Should the battery be flat, you can start the gen- 6.4 Useful tips erating set Energy 2510 B by hand, using the handle of the engine coil winding (Fig.31 Ref.1) To prevent malfunctioning any of after setting the selector switch to "ON" (Fig.31 generating set-powered users, it is necessary to: Ref.

  • Page 20: Control Panel Alarm Causes And Resetting

    has inexplicable behavior or the display shows 3 High temperature indicator characters without any logic). 4 Minimum oil level indicator 5 Start-up failed indicator 6.6 Control panel alarm causes and resetting 6 Generator running indicator (flashing) 7 Maintenance request indicator During generating set use, alarm signals may be 8 Fuel reserve indicator displayed referring to engine oil checks.

  • Page 21: Maintenance Instructions

    the electronic control panel will turn off the gen- 1 The generating set must not be in operation, erating set. and all its parts must be cold 2 Turn the selector switch to the position "ON" (manual) (Fig.31 Ref.2) To select automatic or manual mode is necessary to position the N.B.

  • Page 22: Maintenance Operations To Be Carried Out By Qualified Personnel

    7.4 Maintenance operations to be carried out by qualified personnel To carry out certain servicing operations, it is possible to extract the engine-alternator assem- bly from the front. (See paragraph 4.3.). This will make it easier to obtain access to all the inside parts of the generating set for unscheduled maintenance or repair operations.

  • Page 23: Air Filter Maintenance

    7.4.2 Air filter maintenance made by other manufacturers but compatible with the above. Never use spark plugs with a different tempera- A clogged air filter will re- ture degree from those listed above. duce air flow to the carburettor. To prevent •...

  • Page 24: Output Voltage Adjustment

    7.4.4 Output voltage adjustment Adjust the voltage when the engine is hot without any applied load and the generating set is run- ning. Check the voltage of the generating set using a voltmeter via a 230 V vehicle socket. The voltage must be between 230 V and 245 V without any connected user.

  • Page 25: Prolonged Inactivity

    9 PROLONGED INACTIVITY When the generator remains idle for at least three weeks, old unleaded petrol sediments could build up inside the carburettor. These sediments can seriously damage the engine and it is therefore COMPULSORY that the carburettor be completely emptied prior to a long period of non-use: do this by turning off the fuel tap and running the generator set until it stops.

  • Page 26: General Warranty Terms

    GENERAL WARRANTY TERMS TELAIR guarantees its products against any construction material and/or manu- facturing faults and defects. The right to warranty cover for new products is valid for a period of 24 months from the time of handing over to the end user, or for a maximum of 1000 operating hours, whichever limit is reached first.

  • Page 27: Wiring Diagram Energy 2510 B

    WIRING DIAGRAM ENERGY 2510 B Vers. 002 Energy 2510 B...
  • Page 28 Vers. 002 Energy 2510 B...

  • Page 29: Drawing For Spare Parts List Energy 2510 B

    DRAWING FOR SPARE PARTS LIST ENERGY 2510 B Vers. 002 Energy 2510 B...
  • Page 30 Vers. 002 Energy 2510 B...
  • Page 31 Vers. 002 Energy 2510 B...
  • Page 32 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Sportello Tôle de fermeture de porte Afdekplaat deurtje 04697 N. 1 Door closing plate Türblech Chapa cierre puerta Image adhésive de porte du Zelfklevend beeld van geval- Adesivo Sportello boîtier deur 04761 N.
  • Page 33 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Piastrina di scarico Plaquette d’échappement Uitlaatplaatje 16 01833 N. 1 Exhaust plate Auslassplatte Chapa de descarga Chiusura convogliamento mar- Fermeture du convoyeur pot Afdekking geleider knaldemper mitta d’échappement 17 01827 N.
  • Page 34 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Vite M8x16 TE Vis M8 x 16 TE Schroef M8 x 16 TE 30 00578 N. 4 Screw M8 x 16 TE Schraube M8 x 16 TE Tornillo M8 x 16 TE Vite M8x20 TE Vis M8 x 20 TE Schroef M8 x 20 TE...
  • Page 35 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Cavo 15 mt da generatore a Câble 15 m du générateur au 15 m kabel van generator naar Pannello di controllo Panneau de contrôle bedieningspaneel 44 03799 15 m cable from generating set 15 m Kabel vom Generator Cable 15 m.
  • Page 36 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Kit Guida corda avviamento a Kit Guide câble de démarrage Geleiderset trekstartkoord strappo par lanceur 57 04160 N. 1 Rope guide kit for recoil starting Kit Führung für Kit Guía cuerda de arranque de system Seilzugstarter-Seil...
  • Page 37 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Raccordo olio mot. YAMAHA Raccord huile moteur YAMAHA Oliekoppeling YAMAHA motor 72 00980 N. 1 Ölanschluss für YAMAHA- YAMAHA motor oil fitting Empalme aceite mot. YAMAHA Motor Guarniz. 14X20X1.5 ALLUMI- Afdichting 14X20X1.5 ALUMI- Joint 14X20X1.5 ALUMINIUM NIUM...
  • Page 38 Pos. Code Q.tà Descrizione - Description Désignation - Bezeichnung Beschrijving - Descripcion Raccordo tappo olio motore Raccord bouchon huile mot. Koppeling oliedop YAMAHA YAMAHA YAMAHA motor 86 00981 N. 1 Anschluss der Ölschraube des Unión tapón aceite mot. YA- YAMAHA motor oil cap union YAMAHA-Motors MAHA Guarnizione 20X26X1.5 AL-...
  • Page 39 Notes ........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 002 Energy 2510 B...
  • Page 40 Vers. 002 Energy 2510 B...

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