Related Manuals for Telair Energy 4010D
Summary of Contents for Telair Energy 4010D
- Page 1 GENERATORS ENERGY 4010D USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION INDICE V. 001 – February 2011 Vers. 004...
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Page 2: Table Of Contents
1 FOREWORD ...…………………………………….…………………………………………..…………4 1.1 Purpose and scope of this manual .. ………….……………………………………………...4 1.2 Symbols and definitions …… …………………………………………………………….4 1.3 General information … … ………………………..………………………………………...4 2 GENERATING SET IDENTIFICATION DATA ……………….……………………………5 2.1 Components………………..……………………..………………………………………………...5 2.2 Identification plate…………………..………………………………………………………………5 2.3 Overall dimensions ………..……………….………………………………………………………5 2.4 Technical specifications….………………………………………….……………………………..6 3 SHIPPING, HANDLING, STORAGE …………………………. - Page 3 Via E. Majorana , 49 48022 Lugo (RA) ITALY "CE" COMPLIANCE STATEMENT Under Machine Directive 89/392/EEC, attachment II A We hereby represent that the generator-set, the data concerning which appear below, has been designed and built to correspond to the essential safety and health requirements laid down by the European Directive on Machine Safety.
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Page 4: Foreword
230 VAC 50 Hz. The most important parts of the text are in bold The ENERGY 4010D model must be fed with letters and preceded by symbols described here Diesel oil. -
Page 5: Generating Set Identification Data
Electronic control panel Vibration mount Anchoring bracket Technical specifications sticker 2.3 Overall dimensions Figure 3 shows the overall dimensions of the Energy 4010D generating sets. 2.2 Identification plate (Fig. 2) Generating set model Model code number Serial number Year of manufacture... -
Page 6: Technical Specifications
2.4 Technical specifications ENERGY ENGINE 4010 D Type Single cylinder, diesel, air cooling Hatz 1B30V Engine Displacement 77 x 69 Bore x Stroke Max Fuel Consumption gkW / h Diesel oil Fuel supply Oil sump capacity litres With centrifugal weights Speed governor 4010 D ALTERNATOR... -
Page 7: Shipping, Handling, Storage
4.2 Instructions for fastening the generating transport equipment with a capacity greater than the load to be lifted. The ENERGY 4010D generating sets are provided with anchoring brackets with extra vibration dampers (fig. 4, ref. 1) and a fuel filter (fig. -
Page 8: Hanging Assembly
The brackets of the generator must be moved in order to fasten the Energy 4010D on the bearing The vibration-damping surface. cylinders must imperatively be fitted as On both sides, remove the hole plugs (fig. -
Page 9: Connecting The Mufflers
4.3 Connecting the mufflers The Energy 4010 D generating set comes with a suitable exhaust pipe kit which consists of 2 mufflers, 2 exhaust pipes and their connections Place the bracket (fig. 10 ref. 3) on the 4 holes Insert first the U-shaped fastening clamp code which were previously covered by the plugs 00828 on a terminal of the 2m pipe code 00705, using the same screws (fig. -
Page 10: Connecting The Fuel Pipes
2 mt pipe in several spots (fig. 13 ref. 1), taking position, the installation height difference should care that such fastening does not prevent the never exceed 20 cm. generator from being drawn out for maintenance Do not install the fuel tank next to sources of purpose. -
Page 11: Electric Connections
15 Amp. for the Energy 4010D If the thermoswith of the generating set has been operated, press the button (fig. 18 ref. 1) to... -
Page 12: Connecting An External Network Relay
5.3 Connecting an External Network Relay An (optional) relay or change-over switch code 05423) (fig. 19) should be fitted to the vehicle wiring system. Its purpose is to insulate the generating set when it is connected to an external electric input network. Connect the relay according to the following instructions: •... -
Page 13: Volt Battery Connection
We remind you that a 5 m long cable is delivered 5.4 Battery Connection standard. Optional cables in longer sizes are also To start up the generating set, you must connect available: 7 m (code 03797), 10 m (code 03798), to the vehicle battery using a sheathed cable (to 5 m (code 03799). -
Page 14: Operating Instructions
generator control box; observe proper connection Remove flammable substance (for ide. example: petrol, paints, s olvents, etc.) from near the generating sets. Make sure that any hot parts of the OPERATING INSTRUCTIONS generating sets are not in contact with any flammable material. -
Page 15: Using The Generating Set
7 USING THE GENERATING SET The generating sets are provided with an electronic remote control panel which allows you to perform starting up / turning off operations as well as to check their running conditions. he elements making it up are (fig. 24): 1 ON/OFF switc 2 Display unit 3 High temperature indicator... -
Page 16: Automatic Version (Optional)
The automatic function indicator (fig. 25 ref. 12) 7.3.1 Automatic Version (optional) will light up. If the battery which supplies the If you wish the start-up batteries to be recharged enerating set has a voltage of more than 11.5 automatically in the En 4010D generating sets, it is possible to install the ASP (optional) automatic Volts, the batter y charged indicator (fig. -
Page 17: Service Check List
8.1 Service check list First Every Every Every ROUTINE MAINTENANCE SCHEDULE Month 3 Months 6 Months 12 Mths To be performed after the period of time or the number of running hours listed here, whichever the earlier 20 hours 50 hours 100 hrs 300 hrs Check... -
Page 18: Maintenance Operations To Be Carried Out By Skilled Personnel
8.3.1 Engine oil replacement Use multigrade detergent oil for Diesel engines having a SAE viscosity degree suited to the climate the generating set is working in (see table and detailed instructions in the engine use and maintenance manual). To make it easier to drain the spent engine oil, it is advisable to let the engine run for 3 to 5 minutes;... -
Page 19: Air Filter Maintenance
8.3.2 Air filter maintenance A clogged air filter will reduce air flow to the carburettor. To prevent carburettor malfunction, check the air filter regularly. If the engine is used in a heavily dusty environment, we suggest checking the air filter every time before starting up the engine. - Page 20 Scalding hazard due to boiling oil. Spent oil should be collected and disposed without polluting environment compliance with applicable law provisions in force. Clean filter cartridge blowing compressed air inside out. (fig. 34) Check the sealing ring (fig. 35 ref. 2) for damage and make sure it is properly fixed in its seat, replace if necessary.
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Page 21: Checking The Alternator Belt
8.3.4 Checking the Alternator Belt adjusting screw (fig. 39 ref. 2) according to To check the belt connecting the engine to the section 8.3.4. Tighten the belt tightening pulley alternator, first of all take the generating set out again via the suitable screw (fig. 38 ref. 3). of the hood;... -
Page 22: General Warranty Terms
11 GENERAL WARRANTY TERMS TELAIR guarantees its products against any construction material and/or manufacturing faults and defects. The right to warranty cover for new products is valid for a period of 24 months from the time of handing over to the end user, or for a maximum of 1000 operating hours, whichever limit is reached first. -
Page 23: Energy 4010 D Wiring Diagram
12 Energy 4010-D WIRING DIAGRAM Vers. 001 Energy 4010 D... -
Page 24: Energy 4010 D List Of Spare Parts
13 energy 4010 d List OF SPARE PARTS Vers. 001 Energy 4010 D... - Page 25 Vers. 001 Energy 4010 D...
- Page 26 Vers. 001 Energy 4010 D...
- Page 27 Vers. 001 Energy 4010 D...
- Page 28 Vers. 001 Energy 4010 D...
- Page 29 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Pannello di controllo Tableau/contrôle ENERGY Schakelpaneel ENERGY 03789 N. 1 ENERGY ENERGY control panel Bedienpanel ENERGY Panel de control ENERGY Cavo 5 m da generatore a Câble 5 m du Générateur au 5 m kabel van generator Pannello di controllo Panneau de Contrôle...
- Page 30 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Cofano superiore Capot supérieur Bovenste kap 04644 N. 1 Upper hood Obere Haube Capó superior Isolante Anteriore Tetto Toit avant d'isulation Voor isulationdak 04665 N. 1 Azotea delantera del Front isulation roof Vorderes isulation Dach isulation Isolante Posteriore Tetto...
- Page 31 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Isolante interno Scatola Isolateur intérieur boîte de Binnen isolatie van de doos Marmitta silencieux van de Geluiddemper 04678 N. 1 Inside insulator of Muffler Innere Isolierung des Aislador interior de la caja Abblasdämpferkastens del silenciador Isolante esterno Tetto...
- Page 32 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Vite M8 x 40 UNI 5739 Vis M8 x 40 UNI 5739 Schroef M8 x 40 UNI 5739 01065 N. 5 Screw M8 x 40 UNI 5739 Schraube M8 x 40 UNI 5739 Tornillo M8 x 40 UNI 5739 Rondella 8 UNI 6592 Rondelle 8 UNI 6592...
- Page 33 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Isolante coperchio Scatola Isolateur Couvercle boîtier Isolatie Deksel Pulegge poulies riemschijfkast 52 04685 N. 1 Isolierung Gehäusedeckel Insulator Pulley box lid Aislador Tapa caja poleas Riemenscheiben Coperchio scatola pulegge Couvercle boîtier poulies Deksel riemschijfkast 53 04638 N.
- Page 34 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Onderlegring 12 x 48 UNI Rondella 12 x 48 UNI 6593 Rondelle 12 x 48 UNI 6593 6593 00841 N. 1 Washer 12 x 48 UNI 6593 Scheibe 12 x 48 UNI 6593 Arandela 12 x 48 UNI 6593 Afstandshouder 22 x 12 x Distanziale 22 x 12 x 7,5...
- Page 35 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Rotore Alternatore con Rotor Alternateur avec De Alternator van de rotor Ventola Ventilateur met Drijvende kracht 04740 N. 1 Rotor- Rotor Alternator with Alternador del rotor con el Wechselstromerzeuger mit Impeller impeledor Antreiber Fusione Superiore...
- Page 36 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Potafusibile Tableau des fusibles Zekeringhouder 01605 N. 1 Fuse carrier Sicherungshalter Portafusible Fusibile 15 A Fusible 15 A Zekering 15 A 01607 N. 1 15 A fuse 15 A Sicherung Fusible 15 A Alternatore SE100E- Alternateur SE100E- Dynamo SE100E-En4010D...
- Page 37 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Filtro aria Filtre à air Luchtfilter 105 01197 N. 1 Air cleaner Luftfilter Filtro aire Coperchio filtro aria Couvercle du filtre à air Kap luchfilter 106 03158 N. 1 Air cleaner lid Luftfilterdeckel Tapa filtro aire Pomello del Coperchio filtro...
- Page 38 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Distanziale Esagonale Entretoise Hexagonale Zeskantafstandshouder M6x20 M6x20 M6x20 118 01877 N. 1 Distanzstück Sechskant Separador Hexagonal Hexagonal M6x20 spacer M6x20 M6x20 Pompa carburante Pompe à essence Benzinepomp 119 00507 N. 1 Fuel pump Benzinpumpe Bomba gasolina...
- Page 39 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Fascetta acc. speciale 32- Collier acier spéc. 32-35 Bandje speciaal staal 32-35 131 01655 N. 3 Abrazadera acero espec. Special st. clamp 32-35 Schelle Spezialstahl 32-35 32-35 Gommino Protezione Joint de protection pour pot Beschermend rubber voor Marmitta d'echappement...
- Page 40 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Vite M6 x 16 ISO 7380 Vis M6 x 16 ISO 7380 Schroef M6 x 16 ISO 7380 145 01772 N. 2 Screw M6 x 16 ISO 7380 Schraube M6 x 16 IS0 7380 Tornillo M6 x 16 ISO 7380 Dado Flangiato M8 DIN Ecrou M8 DIN 6923...
- Page 41 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Dado Autobloccante M3 UNI Ecrou M3 UNI 7473 Moer M3 UNI 7473 159 02578 N. 4 7473 Nut M3 UNI 7473 Mutter M3 UNI 7473 Tuerca M3 UNI 7473 Cablaggio con scheda Câblage avec carte Bedrading met elektronische elettronica...
- Page 42 Notes ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 001 Energy 4010 D...
- Page 43 Notes ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 001 Energy 4010 D...