Telair ENERGY 8012 GAS Use And Maintenance Manual And Instructions For Installation

Telair ENERGY 8012 GAS Use And Maintenance Manual And Instructions For Installation

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GB
GENERATORS
ENERGY 8012 GAS
USE AND MAINTENANCE MANUAL AND
INSTRUCTIONS FOR INSTALLATION
GB
V. 001 - May 2008
1
Vers. 001
Energy 8012 GAS

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  • Page 1 GENERATORS ENERGY 8012 GAS USE AND MAINTENANCE MANUAL AND INSTRUCTIONS FOR INSTALLATION V. 001 - May 2008 Vers. 001 Energy 8012 GAS...
  • Page 2: Table Of Contents

    INDEX 1 FOREWORD ........................... 5 1.1 Purpose and scope of this manual .................... 5 1.2 Symbols and Definitions ......................5 1.3 General Information ........................5 2 GENERATING SET IDENTIFICATION DATA ................. 6 2.1 Components (Fig. 1) ......................... 6 2.2 Identification plate (Fig. 2) ......................6 2.3 Dimensions ..........................
  • Page 3 GENERAL WARRANTY TERMS ....................... 21 WIRING DIAGRAM ENERGY 8012 GAS ................... 22 DRAWING FOR SPARE PARTS LIST ENERGY 8012 GAS ............. 24 Vers. 001 Energy 8012 G...
  • Page 4 Machine Safety. This statement shall not be valid any longer if any changes are made on the machine without our written ap- proval. Machine: GENERATOR-SET Model: ENERGY 8012 GAS Serial number: ………………………... Directive of reference: Machine Directive (89/392/EEC) in version 91/31/EEC...
  • Page 5: Foreword

    13.5 Vdc. low. The ENERGY 8012 GAS model must be fed with It is strongly recommended that you read the con- LPG. tents of this manual and the reference documents In order to achieve a low noise level, the EN- carefully;...
  • Page 6: Generating Set Identification Data

    GENERATING SET IDENTIFICATION Maximum current Rated voltage DATA Weight Barcode 2.1 Components (Fig. 1) Sound-proofing box Supporting brackets Access door Access door closure Technical features sticker Anti-vibration support Anchoring bracket Electronic control panel Cable holder and gas pipe Frame locking screw Supply gas arrival pipe Frame all-out setscrew 2.3 Dimensions...
  • Page 7: Fiche Technique

    – 15° C), the high- by suitable carton packaging and a wooden er the percentage of propane gas which is base. It must be stored horizontally, in a covered, recommended dry and ventilated area. Vers. 001 Energy 8012 GAS...
  • Page 8: Weight

    4.2 FASTENING the generating set The ENERGY 8012 GAS generating sets are provided with anchoring brackets with extra vi- bration dampers (Fig. 4, Ref. 1). The brackets al- low for hanging assembly.
  • Page 9: Fastening The Pressure Reducer

    4.3 FASTENING the pressure reducer No pressure reducing device should be placed The generating set comes standard with the suit- between the Telair reducer (Fig. 5 Ref. 4) and the able pressure reducer (Fig. 5 Ref. 4) already set, gas bottle.
  • Page 10: Preparing The Wiring Connection

    4.4 Preparing the Wiring connection Connect the positive pole cable (red cable) to the terminal which is already provided with a red ca- ble, and the cable of the negative pole to the terminal already provided with a black cable. The cable of the negative pole must be of the same cross-section as the positive cable and must be connected to both the negative pole of the bat-...
  • Page 11: Connection Of Auxiliary Cables

    4.7 Connection of Auxiliary cables 4.8 Electronic control panel connection 2 auxiliary cables are to be connected, both are Choose the position you want inside the vehicle provided with a polarized connector. and make a rectangular hole sized 30 x 32 mm. •...
  • Page 12: Additional Muffler Connection

    4.9 Additional muffler connection To further reduce the noise level released by the generating set, an additional (optional) muffler can be installed on the outside. The additional muffler kit is coded 02482 and consists of the following: • A muffler coded 02019 (Fig. 12 Ref. 1). •...
  • Page 13 Ref. 2) in the tail part of the muffler (Fig. 15 Ref. 1), drill a little hole on the muffler tail part, so as to put a self-tapping screw to fasten the fitting on the muffler tail part (Fig. 16 Ref. 2) Then insert the flexible hose coded 00433 (Fig.
  • Page 14: Operating Instructions

    5 OPERATING INSTRUCTIONS generating sets must be used only and exclusively with their doors shut. The generating set is de- Remove any flammable substance from near livered without engine oil. the generating set, for example: petrol, Use detergent oil for multigrade 4-stroke paints, solvents, etc.
  • Page 15: Manual Operation

    The elements making them up are: Volts, the battery charged light indicator (11) will ON/OFF switch for the start-up and switch-off go off and the generating set will begin the function startup procedure (similar to that of the manual AUTO/MAN switch for the automatic or man- operation).
  • Page 16: Notice

    change the After-sales service must reset the start up the generating set periodically to en- Timer to make it restart from zero. To reset the sure a properly charged battery. flashing light, press the switch button (4) and, holding it down, switch on the electronic panel by Remember that the time which is taken by the means of the switch (1).
  • Page 17: Information On Forbidden Use

    6.7 Information on forbidden use Then disconnect the red 12 Vdc cable from the terminal (Fig. 10 Ref. 1) This way you can operate under safe condi- The generating set must tions as the generating set cannot start up. be installed and used only by personnel qualified and authorised according to the manufacturer’s instructions.
  • Page 18: Checking The Engine Oil Level

    7.3 Checking the engine oil level Unscrew the engine oil level reference cap and For hot climates clean the dipstick (Fig. 19 ref. 1). • Put the dipstick back in without screwing. For cold climates • Take the dipstick out again, and make sure that the engine oil level is between the two notches (min and max).
  • Page 19: Air Filter Maintenance

    Let the filter cartridge dry out completely, MOD. Quantity of oil (litres) then dip it in clean motor oil. Squeeze out care- Energy 8012 GAS fully in order to remove excess oil. Tab. 2 Replace the cartridge only if it should be visibly no longer whole.
  • Page 20: Voltage Adjustment

    hand so as to be sure it is put back in place 8 DISMANTLING properly. Finally, tighten using the special wrench at the right torque (see instructions on Should you have to dismantle the generating set, the engine user and maintenance manual). refer to specialised shops.
  • Page 21 GENERAL WARRANTY TERMS TELAIR guarantees its products against any material and/or manufacturing faults and defects. The entitlement to warranty cover for new engines is valid for a period of 24 months from the time of handing over to the end user, or for a maxi- mum of 2000 operating hours, whichever of these limits is reached first.
  • Page 22 WIRING DIAGRAM ENERGY 8012 GAS Vers. 001 Energy 8012 G...
  • Page 23 Vers. 001 Energy 8012 G...
  • Page 24 DRAWING FOR SPARE PARTS LIST ENERGY 8012 GAS Vers. 001 Energy 8012 G...
  • Page 25 Vers. 001 Energy 8012 G...
  • Page 26 Vers. 001 Energy 8012 G...
  • Page 27 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Cofano superiore Capot supérieur Bovenste kap 03895 N. 1 Upper hood Obere Haube Capo superior Antivibratoire Antivibrante Trillingsdemper 00632 N. 7 Schwingungsdämpfendes Vibration damper Anti-vibrador Element Staffa ancoraggio Bride de fixation Verankeringsbeugel 01671 N.
  • Page 28 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Raccord huile moteur YA- Oliekoppeling YAMAHA Raccordo olio motore YA- MAHA motor 00980 N. 1 MAHA Ölanschluss für YAMAHA- Empalme aceite mot. YA- YAMAHA motor oil fitting Motor MAHA Guarniz 14X20X1.5 AL- Joint 14X20X1.5 ALUMI- Afdichting 14X20X1.5 LUMINIO...
  • Page 29 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Portalampade Douilles Lamphouder 03765 N. 1 Lamp holder Lampenhalterung Portabombilla Fusibile 80 A Fusible 80 A Zekering 80 A 02884 N. 1 80 A fuse 80 A Sicherung Fisible 80 A Potafusibile 80 A Tableau des fusibles 80 A Zekeringhouder 80 A...
  • Page 30 Descrizione Dèsignation Denomination Pos. Code Q.tà Description Bezeichnung Descripcion Corona Dentata Couronne dentée Tandkrans 03727 N. 1 Ring gear Zahnkranz Corona Dentada Mozzo Flangiato Moyeu à bride Flensnaaf 03773 N. 1 Flanged hub Flanschnabe Cubo Embridado Ventola Ventilateur Ventilator 01023 N.
  • Page 31 Notes ............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................Vers. 001 Energy 8012 G...
  • Page 32 Contro Copertina Telair Vers. 001 Energy 8012 G...

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