Table of Contents Topic Page EC Declaration of Conformity Part Numbers Operational Description Kit contents Construction Features Materials of Construction Specifications & Technical Data Safety Precautions Parts List Exploded parts View Installation, Operation, Preventive Maintenance & Cleaning Parts Replacement/Maintenance A. Servicing Air Valve B.
See charts 1 & 2 p13 for available Air cap / Nozzle sizes Operational Description This GTIPRO LITE Spray Gun is a professional quality gun designed with both high volume, low pressure (HVLP) technology or High Efficiency EPA compliant technology. HVLP Technology reduces overspray and limits air cap pressure to 0.7 bar (10 psi).
SAFETY WARNINGS Fire and explosion Solvents and coating materials can be highly flammable or combustible when sprayed. ALWAYS refer to the coating material supplier’s instructions and COSHH sheets before using this equipment. Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas.
PARTS LIST REF. REF. DESCRIPTION PART NO. DESCRIPTION PART NO. Air Cap Retaining Ring Air Inlet Kit SN-9-K Slip Ring Needle Packing Air Cap Packing Spring Air Cap Retaining Clip JGA-156-K5 Packing Nut Packing, Spring and Retaining Ring Seal SN-404-K Packing Nut Kit Aircap &...
Turn spreader valve adjusting knob (16) counter INSTALLATION clockwise to fully open. For maximum transfer efficiency, do not use more Adjust inlet air pressure if required. pressure than is necessary to atomise the material Turn fluid adjusting knob counter clockwise until being applied.
Parts Replacement/Maintenance AIR VALVE INSTRUCTIONS Servicing Air Valve Reasons to service air valve: A) Air valve not functioning correctly (may need cleaning). B) Routine maintenance. C) Air leaks. 1. Remove trigger screw (38) with Torx tool (59) or Torx T20 key. (See fig 2). 2.
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12. Fit a new valve seat (19) to service tool (58). Groove must face outwards. (See fig 14). 13. Fit valve seat (19) to gun-body. (See fig 15) 14. Remove rear air-valve seal (22) from housing (27) with a hooked instrument. (See fig 16).
NEEDLE PACKING REPLACEMENT INSTRUCTIONS 1. Remove trigger and needle following steps 1 to 6 on P9, servicing air-valve. 2. Loosen and remove packing nut using Key (part of 59) or a straight blade screwdriver. (See figs 18 & 19) 3. Discard old packing (34) and packing spring (35) if replacing.
Parts Replacement/ Maintenance SPRAY HEAD SEAL REPLACEMENT 1. Remove air cap and retaining ring (6). (See fig 29). 2. Remove fluid adjusting knob (28), spring (25), and spring pad (26). (See fig 4 p9). 3. Remove fluid needle (24) from gun body. (See fig 5 p9).
Parts Replacement/ Maintenance SUCTION CUP LID 1. Remove drip free diaphragm (54). Clean or replace. Make sure the vent hole is kept clear. (see fig 34). 2. Remove cup lid gasket (53) (see fig 35). 3. Make Sure the vent hole in the lid (56) is clean and not blocked.
Troubleshooting Possible Problems in Operation CONDITION CAUSE CORRECTION Heavy top or Horn holes plugged. Clean. Ream with non-metallic bottom point. pattern Obstruction on top or bottom of fluid Clean. nozzle. Cap and/or nozzle seat dirty. Clean. Left or right side horn holes plugged. Clean.
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Troubleshooting Possible Problems in Operation (cont.) Wind fluid adjusting knob out or Inadequate material flow change to larger fluid nozzle size Starved spray pattern Clean lid and unblock vent Blocked vent in Cup lid Increase air pressure and Low atomisation air pressure rebalance gun.
ACCESSORIES DGi Digital DGIPRO-502-BAR Gun Stand GFV-50-F Pressure Gauge 600 cc Mixing Spanner MC-1-K50 Cups pack of 50 10m x 8mm bore rubber air H-6065-B (BSP) Torx driver SN-406 hose with ¼ H-6065-N (NPS) fittings Pack of four Cleaning Brush MPV-463 QD fittings Cleaning Brush...
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