Groen AH/1E-20 Operator's Manual

Groen AH/1E-20 Operator's Manual

Steam jacketed kettle with standard electronic ignition
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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
888-994-7636, fax 888-864-7636
unifiedbrands.net
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,
UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS
CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY Instructions to be followed in the event user smells
gas. This information shall be obtained by consulting your local gas
supplier. As a minimum, turn off the gas and call your gas company and
your authorized service agent. Evacuate all personnel from the area.
WARNING Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the
consignee to inspect the container upon receipt of same and to determine
the possibility of any damage, including concealed damage. Unified
Brands suggests that if you are suspicious of damage to make a notation
on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
EQUIPMENT DESCRIPTION
AH/1 steam kettles are stainless steel, floor mounted kettles with a self-
contained steam source heated by gas. A closed steam jacket covers the lower
portion of the kettle. Heat from the gas burner boils water in the jacket to
produce steam under pressure. To ignite the burners, the kettle uses electronic
spark ignition.
The kettles are stationary (non-tilting). Liquids can be removed through the
tangent draw-off valve.
Exposed surfaces are stainless steel. Insulated sheathing protects the kettle
body, and a housing encloses the controls. Three tubular legs support the unit.
Bullet feet adjust to level the kettle.
A one piece dome cover is hinged to the kettle on the 20-gallon (75.7 liters)
model. Covers for 40 and 60-gallon (151.4 and 227 liters) kettles are supplied
with counterbalancing spring actuators to hold the covers in the fully open or
closed position.
Controls provided include the ON/OFF switch, to control electric power for the
unit, and the thermostat, to set the cooking temperature. The automatic controls
and a brief description of each are as follows.
1. Gas pressure regulator: Protects the unit from high pressure in the gas
supply line.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends referencing
our product line websites, unifiedbrands.net, for the most updated product information and specifications. © 2022 Unified Brands. All Rights Reserved.
Unified Brands is a wholly-owned subsidiary of Dover Corporation.
This manual provides information for:
STEAM JACKETED KETTLE WITH
STANDARD ELECTRONIC IGNITION
MODELS AH/1E (CE) INTERNATIONAL
REFERENCES
CSA AMERICA INC
8501 East Pleasant Valley Road
Cleveland, Ohio 44131
NSF INTERNATIONAL
798 N. Dixboro Rd. / P.O. Box 130140
Ann Arbor, Michigan 48113-0140
NSF/ANSI 4
ANSI Z83.11
NATIONAL FIRE PROTECTION ASSOCIATION
60 Battery March Park
Quincy, Massachusetts 02269
2. Automatic gas valves: Allow gas into the burners as needed.
3. Pressure switch: Turns off the burner when jacket pressure reaches 27 PSI
(186.1 kPa, 1.86 bars). Lights the burner when pressure drops to 22 PSI
(151.6 kPa, 1.52 bars).
4. Safety valve: Lets steam out of the jacket if the steam pressure exceeds 30
PSI (206.7 kPa, 2.06 bars).
5. Low-water cutoff: Turns off the burner if the water level in the jacket gets
too low for safe operation.
Instruments also are provided to show what is happening inside the unit. These are:
1. Water level sight glass: Indicates whether there is enough water in the
steam jacket.
2. Pressure/vacuum gauge: Shows steam pressure, and whether too much air
has entered the jacket.
3. Heating indicator light: Indicates that the kettle is being heated.
4. Power on indicator light: Glows when the unit is turned on.
5. Low water indicator light: Lights to show that jacket water needs to be
replenished.
PART NUMBER 128416, REV. G (06/22)
· Self Contained
· Gas Heated
· Floor Mounted
· Stationary
NFPA/70 The National Electrical Code
NFPA/54 Installation Gas Appliances &
Piping
AMERICAN NATIONAL STANDARDS INST., INC
1430 Broadway
New York, New York 10018
Z223.1-1984 National Fuel Gas Code
Z21.30 Installation of Gas Appliances &
Piping

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  • Page 1 PART NUMBER 128416, REV. G (06/22) This manual provides information for: STEAM JACKETED KETTLE WITH OPERATOR MANUAL STANDARD ELECTRONIC IGNITION MODELS AH/1E (CE) INTERNATIONAL IMPORTANT INFORMATION, KEEP FOR OPERATOR · Self Contained · Gas Heated 888-994-7636, fax 888-864-7636 · Floor Mounted unifiedbrands.net ·...
  • Page 2 150°F (65°C) to approximately 270°F (135°C). This range allows 36-3/4 20 Gal- 4-1/2 warming, simmering, boiling, or braising. inches inches inches inches inches AH/1E-20 Gallon (508 (457 (934 (991 (1016 (75 liter) (17 liter) For the kettles, options include: 1.
  • Page 3: Installation

    TOWARD FLOOR. IMPROPER INSTALLATION WILL VOID WARRANTY! FIRING RATE, BTU/HOUR Model Ignition DANGER: ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED. FAILURE Natural Gas Propane Gas TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH. AH/1E-20 Spark 85,000 85,000 AH/1E-40 Spark 100,000 85,000 AH/1E-60...
  • Page 4: Initial Start-Up

    Install the unit with a minimum clearance to combustible and non- (G20) KW BTU/hr (G31) KW BTU/hr combustible construction of six inches (152 mm) at the sides and six AH/1E-20 75,100 75,100 inches (152 mm) between the draft diverter and the wall. Also leave AH/1E-40 85,300 75,100 enough room for cleaning, maintenance, and service.
  • Page 5: Operation

    OPERATING PROCEDURE 1. To Start Kettle Heating: a. EVERY DAY make sure that the jacket water level in the middle of the sight glass. If the level is too low, see “Jacket Filling and Water Treatment” in this manual. Now that the kettle has been installed, you should test it to ensure that the unit is b.
  • Page 6: Maintenance

    3. Ball Valve 2. Scrape and flush out food residues. Be careful not to scratch the kettle with metal implements. Some kettles are equipped with an optional valve. 3. Prepare a hot solution of the detergent/cleaning compound as instructed by the supplier. Clean the unit thoroughly. A cloth moistened with cleaning solution can be used to clean controls, housings, and electrical conduits.
  • Page 7 -20 to -30 inches 20 Gallon 4-1/2 Gallon AH/1E-20 of mercury (Hg) vacuum or a range of -0.7 to -1.0 Bar. If it does not, or if the (75 liter)
  • Page 8: Sequence Of Operation

    SEQUENCE OF OPERATION Safety valve User a. For air in the jacket. See “Jacket Vacuum” in the Maintenance section. pops open. The following “action-reaction” outline is provided to help understand how the b. Thermostat dial setting. kettle works. Auth Service c.
  • Page 9: Parts List

    Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # FOOT, ADJUSTABLE 013275 RADIATION SHIELD ASM, AH-20/40 000448 RADIATION SHIELD ASM, AH-20/60 000445 COVER PANEL, AH-20 012365 COVER PANEL, AH-40 012377 COVER PANEL, AH-60 013515 INSULATOR, PILOT BURNER ACCESS 008201 DOOR, PILOT 004035...
  • Page 10 RETAINING RING, E TYPE (5133-62) 000460 LOCK NUT, 3/8” NPT 000294 ORIFICE, NATURAL GAS (#17 DRILL 000489 .173 DIA. HOLE) (AH/1E-20 ONLY) ORIFICE, NATURAL GAS (#15 DRILL 000280 .173 DIA. HOLE) (AH/1E-40 ONLY) ORIFICE, PROPANE GAS (#37 DRILL 000281 .104 DIA. HOLE)
  • Page 11 AH/1E-60 Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # BURNER ASSEMBLY 175856 AH-60 (G20) BURNER ASSEMBLY 175861 AH-60 (G31) PILOT BRACKET, AHS-40 139181 ASM PILOT BURNER (G20) 102258 ASM PILOT BURNER (G31) 104392 TUBE PILOT 139833 CABLE HI VOLT SPARK IGNITION 096728 SCREW/HEX HD 1/4-20 X 3/8 085199...
  • Page 12 Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # OUTER CASING FRONT WALL WATER LEVEL ELECTRODE 074665 ASSEMBLY, ELECTRICAL 176392 COMPONENTS ASSEMBLY, IGNITION MODULE BOX 154068 ASSEMBLY, FRONT PANEL COMPONENTS PRESSURE GAUGE, 2” DIA, BLACK 099156 FINISH SIGHT TUBE, 5/8” DIA X 4-3/4” LG 008742 FITTINGS, SIGHT GLASS ASSEMBLY 002845...
  • Page 13 AH/1E-20 & 40 Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # ELBOW 90 DEG 1/2” NPT 008747 UNION 1/2” NPT 004186 NIPPLE, PRESSURE TEST 1/8” BSPT 117051 CROSS 1/2’ NPT 150# 097587 NIPPLE BLK 1/2” NPT X 4” LONG 005554 NIPPLE, CLOSE 1/2”...
  • Page 14 AH/1E-60 Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # GAS VALVE, CE 160776 ELBOW, 1/2” NPT STREET 90 004185 NIPPLE, 1/2” NPT X 11” LONG 005673 NIPPLE, 1/2” NPT X 1-1/2” LONG 004184 NIPPLE, 1/2” NPT X 3-1/2” LONG 175476 NIPPLE BLK 1/2”...
  • Page 15: Wiring Diagram

    CALL FACTORY FOR Wiring Diagram REPLACEMENT PARTS: 888-994-7636 OM-AH/1E (CE) INTERNATIONAL...
  • Page 16: Service Log

    Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-AH/1E (CE) INTERNATIONAL...

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