Groen AH/1E-20 Operator's Manual

Groen AH/1E-20 Operator's Manual

Domestic steam jacketed kettle with standard electronic ignition
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OPERATOR MANUAL
IMPORTANT INFORMATION, KEEP FOR OPERATOR
1055 Mendell Davis Drive, Jackson, MS 39272
888-994-7636, fax 888-864-7636
unifiedbrands.net
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ,
UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS
CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY Instructions to be followed in the event user smells
gas. This information shall be obtained by consulting your local gas
supplier. As a minimum, turn off the gas and call your gas company and
your authorized service agent. Evacuate all personnel from the area.
WARNING Improper installation, adjustment, alteration, service or
maintenance can cause property damage, injury or death. Read the
installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the
consignee to inspect the container upon receipt of same and to determine
the possibility of any damage, including concealed damage. Unified
Brands suggests that if you are suspicious of damage to make a notation
on the delivery receipt. It will be the responsibility of the consignee to file
a claim with the carrier. We recommend that you do so at once.
Manufacture Service/Questions 888-994-7636.
EQUIPMENT DESCRIPTION
AH/1 steam kettles are stainless steel, floor mounted kettles with a self-
contained steam source heated by gas. A closed steam jacket covers the lower
portion of the kettle. Heat from the gas burner boils water in the jacket to
produce steam under pressure. To ignite the burners, the kettle uses electronic
spark ignition.
The kettles are stationary (non-tilting). Liquids can be removed through the
tangent draw-off valve.
Exposed surfaces are stainless steel. Insulated sheathing protects the kettle
body, and a housing encloses the controls. Three tubular legs support the unit.
Bullet feet adjust to level the kettle.
A one piece dome cover is hinged to the kettle on the 20-gallon model. Covers
for 40, 60, 80, and 100-gallon kettles are supplied with counterbalancing spring
actuators to hold the covers in the fully open or closed position.
Controls provided include the ON/OFF switch, to control electric power for the
unit, and the thermostat, to set the cooking temperature. The automatic controls
and a brief description of each are as follows.
1. Gas pressure regulator: Protects the unit from high pressure in the gas
supply line.
Information contained in this document is known to be current and accurate at the time of printing/creation. Unified Brands recommends
referencing our product line websites, unifiedbrands.net, for the most updated product information and specifications. © 2018 Unified
Brands. All Rights Reserved. Unified Brands is a wholly-owned subsidiary of Dover Corporation.
This manual provides information for:
AH/1E DOMESTIC
STEAM JACKETED KETTLE WITH
STANDARD ELECTRONIC IGNITION
REFERENCES
CSA AMERICA INC
8501 East Pleasant Valley Road
Cleveland, Ohio 44131
NSF INTERNATIONAL
798 N. Dixboro Rd. / P.O. Box 130140
Ann Arbor, Michigan 48113-0140
NSF/ANSI 4
ANSI Z83.11
NATIONAL FIRE PROTECTION ASSOCIATION
60 Battery March Park
Quincy, Massachusetts 02269
2. Automatic gas valves: Allow gas into the burners as needed.
3. Pressure limit switch: Turns off the burner when jacket pressure reaches 27
PSI. Lights the burner when pressure drops to 22 PSI.
4. Safety valve: Lets steam out of the jacket if the steam pressure exceeds 30
PSI.
5. Low-water cutoff: Turns off the burner if the water level in the jacket gets
too low for safe operation.
Instruments also are provided to show what is happening inside the unit. These are:
1. Water level sight glass: Indicates whether there is enough water in the
steam jacket.
2. Pressure/vacuum gauge: Shows steam pressure, and whether too much air
has entered the jacket.
3. Heating indicator light: Indicates that the kettle is being heated.
4. Power on indicator light: Glows when the unit is turned on.
5. Low water indicator light: Lights to show that jacket water needs to be
replenished.
PART NUMBER 121051, REV. M (12/18)
· Self Contained
· Gas Heated
· Floor Mounted
· Stationary
NFPA/70 The National Electrical Code
NFPA/54 Installation Gas Appliances &
Piping
AMERICAN NATIONAL STANDARDS INST., INC
1430 Broadway
New York, New York 10018
Z223.1-1984 National Fuel Gas Code
Z21.30 Installation of Gas Appliances &
Piping

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Summary of Contents for Groen AH/1E-20

  • Page 1 PART NUMBER 121051, REV. M (12/18) This manual provides information for: AH/1E DOMESTIC STEAM JACKETED KETTLE WITH OPERATOR MANUAL STANDARD ELECTRONIC IGNITION IMPORTANT INFORMATION, KEEP FOR OPERATOR · Self Contained 1055 Mendell Davis Drive, Jackson, MS 39272 · Gas Heated 888-994-7636, fax 888-864-7636 ·...
  • Page 2 36-3/4 20 Gal- 4-1/2 KEEP LIQUIDS A MINIMUM OF 2-3” (5-8 CM) BELOW THE KETTLE BODY inches inches inches inches inches AH/1E-20 Gallon (508 (457 (934 (991 (1016 RIM TO ALLOW CLEARANCE FOR STIRRING, BOILING AND SAFE PRODUCT (75 liter) (17 liter) TRANSFER.
  • Page 3: Inspection And Unpacking

    INSPECTION & UNPACKING The unit should be installed in a ventilated room for efficient performance. Items which may obstruct or restrict the flow of air for combustion and ventilation WARNING: INSTALLATION OF THE KETTLE MUST BE DONE BY A CERTIFIED must be removed.
  • Page 4: Operation

    If the kettle functions as described, if is read for use. If the unit does not operate 14. For a unit on casters, complete connection to the gas supply with connectors that comply with the standard for connectors for moveable gas appliances, as designed, contact authorized Service Agent.
  • Page 5 OPERATING INSTRUCTIONS b. Tips for use: 1) Allow for water displacement by the baskets and product to be cooked. This may mean only filling the kettle half full of water. Test the basket and product displacement with the kettle OFF, and with cold water in the kettle.
  • Page 6: Maintenance

    Capacity 3. Prepare a solution of the detergent/cleaning compound as instructed by the 20 Gallon 4-1/2 Gallon AH/1E-20 supplier. Clean the unit thoroughly. A cloth moistened with cleaning solution (75 liter) (17 liter) can be used to clean controls, housing, electrical conduit, etc.
  • Page 7: Troubleshooting

    CONTACT US 4. Check water level in the jacket to ensure that it is between minimum and maximum marks on glass. If you have questions pertaining to the content in this manual, contact Unified 5. Close the valve and reinstall the square-head pipe plug. Brands at 888-994-7636.
  • Page 8 AH-20/40 GALLON Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # HARDWARE ASM 40-GALLON SPARK 117095 IGNITION BRACKET, GAS MANIFOLD 1/8 X 1 X 002006 15-3/4” LG NAMEPLATE CLASS II 1” X 4-1/2” LONG 003479 HINGE, SPRING LOADED 18 GA X 1 X 004114 1-1/4”...
  • Page 9 AH-60/80/100 GALLON Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # SAFETY VALVE AND WATER 097010 FILL ASSEMBLY SAFETY VALVE 30 PSI 1/2” NPT 156047 ELBOW 90 DEG STREET 1/2” NPT 096905 BLACK PLUG PIPE 1/2” NPT 011146 ELBOW 90 DEG STREET 1/2”...
  • Page 10 Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # BURNER ASSEMBLY 127331 20 & 40-GALLON BURNER HEAD 000286 90º ELBOW, 2-1/2” NPT 000289 VENTURI 000287 AIR SHUTTER 000288 SPUD ORIFICE 000279 RETAINING RING, E TYPE 000460 LOCK NUT, 3/8” NPT 000294 ORIFICE, N.G., 20-GALLON, 0’-1500’...
  • Page 11 Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # BURNER ASSEMBLY 127349 60, 80 & 100-GALLON BURNER HEAD 008246 90º ELBOW, 2-1/2” NPT 000289 REDUCING BUSHING, 2-1/2” X 2” NPT 08774 NIPPLE, CLOSE 2” NPT 008731 VENTURI 010542 MIXER HEAD 000395 AIR SHUTTER...
  • Page 12 AH-60/80/100 GALLON Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # BURNER ASSEMBLY 175447 AH-60/80/100 (NATURAL GAS) BURNER ASSEMBLY 175452 AH-60/80/100 (PROPANE) PILOT BRACKET, AHS-40 139181 ASM PILOT BURNER (NATURAL GAS) 102258 ASM PILOT BURNER (PROPANE) 104392 TUBE PILOT 139833 CABLE HI VOLT SPARK IGNITION 096728...
  • Page 13 Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 AH-20/40 GAS OPTIONAL PIPING TO BURNER AH-60/80/100 GAS PIPING TO BURNER OM-AH/1E Domestic...
  • Page 14 Parts List CALL FACTORY FOR REPLACEMENT PARTS: 888-994-7636 Description Part # Description Part # GAS VALVE, PIPING & ELEC. CTRL PAN ASSY 127335 ELECTRICAL PANEL ASSEMBLY 123823 WATER LEVEL ELECTRODE 074665 WATER LEVEL CONTROL - 24V 122192 ELECTRICAL COMPONENTS ASSEMBLY 123823 TRANSFORMER 75A 24V SEC.
  • Page 15: Wiring Diagram

    CALL FACTORY FOR Wiring Diagram REPLACEMENT PARTS: 888-994-7636 OM-AH/1E Domestic...
  • Page 16: Service Log

    Service Log Model No: Purchased From: Serial No: Location: Date Purchased: Date Installed: Purchase Order No: For Service Call: Date Maintenance Performed Performed By OM-AH/1E Domestic...

This manual is also suitable for:

Ah/1e seriesAh/1e-40Ah/1e-60Ah/1e-80Ah/1e-100

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