Page 1 SamplePro hr-MAS SamplePro hr MAS Service Manual Version NMR Spectroscopy Innovation with Integrity...
Page 2 © August 19, 2011: Bruker Biospin GmbH Rheinstetten, Germany P/N: Z31946 DWG-Nr.: Z4D11366A For further technical assistance on the SamplePro hr-Mas unit, please do not hesitate to contact your nearest BRUKER dealer or contact us directly at: BRUKER BioSpin GMBH...
Page 3: Table Of Contents
Signage ........................22 3.7.1 Warning Signs ......................22 Tool List......................23 Required for Exchange Unit ................... 23 Required for SamplePro hr-MAS................23 Required tools that can be ordered from Sias............24 Optional ........................24 Figures ........................24 Principles of Operation ................27 Main Components ....................
Page 4 CAN Driver for the Robot and Exchange Unit ............61 6.6.1.1 Installing the Robot CAN Interface Driver............... 62 6.6.1.2 Installing the Exchange Unit CAN Interface Driver..........66 6.6.1.3 Communication Settings..................68 6.6.2 SamplePro hr-MAS Application Software............... 68 System Configuration .................71 Overview......................... 71 Z31946_00_02...
Page 5 Table of Contents Configuring the Device Settings ................72 7.2.1 Initial Settings ......................73 7.2.1.1 Main Settings......................74 7.2.1.2 Robot Settings......................74 7.2.1.3 Robot Teaching ...................... 75 7.2.1.4 Exchange Unit Settings ..................75 7.2.1.5 Device Test ......................77 7.2.1.6 Standard Device User .................... 77 Notification Service....................
Page 6 Table of Contents Introduction......................99 Robotic System Maintenance................. 99 9.2.1 Securing Screws....................100 9.2.1.1 Securing Gear Screws..................100 9.2.2 Mains Fuse (Input)....................100 9.2.3 Output Fuses ......................101 9.2.4 CAN-Bus and Extensions (loop)................102 9.2.5 Deck ........................102 9.2.6 Arm Housing......................103 9.2.6.1 Arm Cover ......................
Page 7 Table of Contents Service - Major Corrective Actions ............149 10.1 Replacing the Power Supply Unit................. 150 10.2 Adjusting the X-Belt Tension ................154 10.2.1 Mechanical Principle of the X-Drive ..............154 10.2.2 Checking the Tension of the X-Belt..............155 10.2.3 Adjusting the Tension of the X-Belt ..............
Page 8 Table of Contents 11.5.4 Procedure to Restore a Correct FW Parameter Configuration......193 11.5.4.1 Software Procedure....................193 11.5.4.2 Emergency Procedure..................194 11.5.5 Communication Error While Reading X-Util FW Parameters ....... 194 11.6 Y- and Z-Motor and Controller Board ..............196 11.6.1 Motor does not Initialize..................
Page 9 Table of Contents Cleaning and Disposal ................237 16.1 Cleaning ....................... 237 16.2 Environmental Protection ..................238 16.3 Decommissioning, Recycling and Disposal of the Robotic System ..... 239 Technical Data ...................241 17.1 General......................... 241 17.2 Electrical....................... 242 17.3 Operating Conditions.................... 243 17.4 Rating Plate System.....................
Page 10 Table of Contents Z31946_00_02...
Page 11: About
About This Manual This manual is intended to be a reference guide for Bruker certified service engineers who have already completed a Bruker designated training course. It provides detailed information about the installation, maintenance and service and overall use of the Bruker device.
Page 12 About WARNING This combination of symbol and signal word indicates a potentially hazardous situa- tion which could result in death or serious injury unless avoided. CAUTION This combination of symbol and signal word indicates a possibly hazardous situation which could result in minor or slight injury unless avoided. NOTICE This combination of symbol and signal word indicates a possibly hazardous situation which could result in damage to property or the environment unless avoided.
Page 13: Introduction
(hr-MAS) applications, such as the measurement of biological samples. The new sample changer is part of a Bruker NMR system for standard NMR MAS appli- cations and is used to transfer prepared MAS samples to and from Bruker NMR devices to ensure they stay in continuous operation.
Page 14: Minimum Qualifications For Service Personnel
Table 2.1 Overview Installation and Operation Requirements for Personnel The Bruker Service "Contact" on page 249. Transport to Manufacturer When the SamplePro hr-Mas must be returned to the manufacturer for a major repair, use the original packaging for transportation.  "Exchange Unit Malfunctions" on page 147.
Page 15: Safety Information
Intended Use The SamplePro hr-MAS sample changer has been designed and constructed to transfer prepared MAS samples to and from Bruker NMR devices to ensure it stays in continuous operation. The sample changer must only be used for keeping MAS samples in a specially designed well plate, inserting them into the NMR spectroscopy magnet and ejecting them after measurement back into the well plate.
Page 16: Personnel Requirements
Safety Information • The owner must obtain information about the applicable occupational safety regula- tions, and - in the context of a risk assessment - must determine any additional dan- gers resulting from the specific working conditions at the usage location of the unit. The owner must then implement this information in a set of operating instructions governing operation of the appliance.
Page 17: Unauthorized Persons
Safety Information The workforce must only consist of persons who can be expected to carry out their work reliably. Persons with impaired reactions due to, for example, the consumption of drugs, alcohol, or medication are prohibited. When selecting personnel, the age-related and occupation-related regulations governing the usage location must be observed.
Page 18: Basic Dangers
Safety Information Basic Dangers NOTICE Material damage hazard from overflow of cryogens. Material damage may result from the overflow of cryogens.  Turn off the unit during magnet servicing.  Cover the unit with a protective cover to avoid contact with cold gases. ...
Page 19: Caution
Infection, contamination, or other health endangerment as a result of contact with biological or chemical substances, e.g. from broken samples.  Clean the unit before maintenance work and/or returning to Bruker for repair.  Prepare a list of materials in which the unit came into contact with or measured.
Page 20: Accident And/Or Material Damage Hazard From Sample Breakage
Safety Information DANGER Accident and/or material damage hazard from sample breakage. Contact with hazardous substances contained in sample rotors that break may result in a life threatening situation or material damage. The contents of the sample rotors are the responsibility of the laboratory supervisor. The laboratory supervisor is responsible for: ...
Page 21: Environmental Protection
Safety Information NOTICE Material damage hazard from icing due to lack of nitrogen. Material damage may result from icing caused by a lack of nitrogen flow.  The nitrogen fill level must be controlled regularly.  When icing occurs, the rotors must be defrosted according to established labora- tory procedures.
Page 22: Signage
Safety Information Helium Inert Gas Helium inert gas may cause suffocation at high concentrations. Disposal of the empty gas cylinders must be performed by a specialist disposal company. Coolants When released, coolants develop decomposition products which are hazardous to the environment.
Page 23: Tool List
Tool List Required for Exchange Unit • Allen bit SW 1,5 - 8 • Spanner wrench SW8 Required for SamplePro hr-MAS • Ratchet tool + extension • Torx bit # 6 to # 25 • Torx screwdriver # 6 and 8.
Page 24: Required Tools That Can Be Ordered From Sias
Tool List Required tools that can be ordered from Sias • Special hexagonal socket wrench # 6 thin walls (Sias reference # 150008) • Sias screw set (Sias reference # 150000) • Sias Handler Gripper oil (Sias reference # M0266) •...
Page 25: Figure 4.2 Gripper Oil
Tool List Figure 4.2 Gripper Oil Figure 4.3 Pip. Arm 5.5 Wrench Figure 4.4 Ratchet Extension Z31946_00_02...
Page 26: Figure 4.5 Torx Bits
Tool List Figure 4.5 Torx Bits Figure 4.6 X-belt Scale Ruler Figure 4.7 Tools Z31946_00_02...
Page 27: Principles Of Operation
Principles of Operation Main Components The principal components of the SamplePro hr-MAS are: Robotic System Exchange Unit MAS II Unit (not included in scope of supply) MAS Probe (not included in scope of supply) Figure 5.1 Main Components SamplePro hr-MAS part number: •...
Page 28: Figure 5.2 Communication Connections
Principles of Operation • H116431 - Exchange unit • H121892 - Exchange unit accessories set • H122275 - PC, monitor & cable set • HZ16147 - Rotor container (tray for 48 rotors) • H123449 - Rotor container adapter plate for room temperature •...
Page 29: Figure 5.4 Connections In Operation Mode Only N2 Or Dry Air
Principles of Operation Pneumatic Connections The pneumatic connections in operation mode vary based on which cryogens are used: • Only N2 or dry air AND compressed air • Only N2 or dry air Refer to the section "Pneumatics Installation" on page Exchange Robot Unit...
Page 30: Description Of The Robotic System
Principles of Operation Description of the Robotic System The robotic system consists of the following parts: "Safety Door" "The Frame" "Barcode Reader" "Barcode Reader" (for rotor containers). "Pickup Adapter" "Control Unit for the Cooling Device" "Safety Door Lock" "Control Wheel" ON/OFF switch The cooling rack for temperatures to + 4°...
Page 31: Safety Door
Principles of Operation The Robot Back Panel Power Supply and Main Fuse, see "Mains Fuse (Input)" on page 100. Rating Plates, see "Rating Plate System" on page 243. N2 OUT, N2 IN, see also "Pneumatics Installation" on page Tray, see "Pneumatics Installation"...
Page 32: The Frame
Principles of Operation 5.2.2 The Frame The X-rail supports the tool arm. The tool arm is mounted on the X-rail located at the back of the device frame and moves in the X-direction (left and right). High precision DC motors with encoders drive all the module movements of the robot. The frame supports the deck and provides a base for the X-rail.
Page 33: Object Detector
After the scan the door is automatically unlocked. • A transfer to the MAS probe or a transfer back has been started within the control software SamplePro hr-MAS. After a transfer the door is automatically unlocked. The door remains unlocked when: •...
Page 34: The Cooling Rack
Principles of Operation 5.2.9 The Cooling Rack The cooling rack allows temperatures from + 4° C to -16° C to be maintained. 5.2.10 The Deck Tray The deck tray can accommodate one cooling rack with one rotor container or a rotor container without cooling.
Page 35: The Samplepro Led Status Light
The system is initializing or running tasks. White The SamplePro robotic system is ready and waiting for requests. Green A SamplePro hr-MAS device error has occurred. Further tasks cannot be performed. The system is running in service mode. Orange See also "Status Light Board"...
Page 36: The Samplepro Exchange Unit
Principles of Operation The SamplePro Exchange Unit The SamplePro Exchange Unit (EU) was designed to transfer 4 mm MAS rotors from one end of a flexible hose to the other. An optional barcode reader can be supplied for reading barcodes on the rotors. In the future the EU will possibly operate as a stand alone unit for fast sample transfers like the SampleMail, but with different sample geom- etries.
Page 37: Table 5.1 Exchange Unit Back Panel
Principles of Operation Name Notes Vacuum Generator Used for the exhaust of the vacuum generator. Ensure that the outlet Exhaust channels are not covered or congested. Ventilation Valve Used for the ventilation of the valves, supplied from gas inlet 1. The ventilation provides a protective atmosphere for the EU.
Page 38: Exchange Unit Internal Components
Principles of Operation 5.3.2 Exchange Unit Internal Components Drum Stopper Valve block 1 Drum End Position Switches Valve block 2 Rotational Cylinder EU Main board Vertical Cylinder Barcode Reader (optional) Valve for Drum Rotation Mounting Rods Vacuum Generator (suction nozzle) Figure 5.12 Exchange Unit Inside (right view) Z31946_00_02...
Page 39: Figure 5.13 Exchange Unit Inside (Left View)
Principles of Operation Vertical Cylinder Needle Valve for Transfer Pressure Adjustment Rotational Cylinder Valve block 2 Rotational Drum Valve block 1 Mounting Rods Valve for Vacuum Generator Release Valve for Vacuum Figure 5.13 Exchange Unit Inside (left view) Notes on Figure 5.12 Figure 5.13:...
Page 40: Mechanics
Principles of Operation 5.3.2.1 Mechanics Special feature A special mechanical feature inside the EU moves the rotational drum between the source and destination position. Two pneumatic cylinders are used (Figure 5.12), one for the rotational movement, and the other for sealing the transfer channel in the drum with the transfer hose.
Page 41: Pneumatics
218. Description of the MAS Unit - COM Mode The SamplePro hr-MAS uses the MAS/MAS II Pneumatic Control Unit to control the spinning rate of the samples. The MAS/MAS II units also are used to control the drive gas pressure in an NMR system.
Page 42 Principles of Operation Z31946_00_02...
Page 43: Installation
Site Planning Robot The SamplePro hr-MAS with a total weight of 60 kg (robot, frame and exchange unit) should be placed on a sturdy workbench and should not be located near a heat source or exposed to direct sunlight. The device must be close to an AC power outlet. The elec- trical supply for the equipment should be voltage regulated, properly grounded, and surge protected.
Page 44: Installation Procedure Overview
"Installation Restore Point" on page Robot System Installation The robotic system is produced as an OEM product for Bruker by the SIAS company. The system is delivered with a pickup adapter, object detector, barcode reader, nitrogen flow sensor and optionally with one cooling rack.
Page 45: Unpacking
 If any shock indicators are red, broken or missing, or if the shipment is damaged, please file a claim with the transport carrier immediately and contact Bruker for advice. Remove the plastic straps and lift off the cardboard box.
Page 46: Figure 6.2 Can-Bus Loop Cable
Installation Place the robot in its designated position on a sturdy table or work station. Use a leveling device to make sure that device is level. Check the arm alignment as follows: • Move the arm manually to the left side (home position) of the device and care- fully slide the object detector to its upper-most position in the back.
Page 47: Installing The Optional Cooling Rack
Installation 6.3.3 Installing the Optional Cooling Rack The system can be delivered with or without the cooling option. In the application service settings, ("Configuring the Device Settings" on page 72), select the appropriate setting: • 48 Rotors no cooling device, or, •...
Page 48: Barcode Identification Option For The Rotor Container
Installation Figure 6.4 Container Position When Using an Non-cooled Rotor Container When a Cooling Device is Available 6.3.4 Barcode Identification Option for the Rotor Container The system can be used with or without a rotor container barcode identification. When using rotor containers with barcodes the Barcode Identification option must be checked in the Robot Settings: also"Configuring the Device Settings"...
Page 49: Connecting The Power Cable
MAS Unit Configuration The SamplePro hr-MAS uses the MAS/MAS II Pneumatic Control Unit to control the spinning rate of the samples. The MAS/MAS II units also are used to control the drive gas pressure in an NMR system.
Page 50: Exchange Unit Installation
Store the changes by pressing the Perm button. For more information on the MAS unit configuration refer to the installation chapter in the Bruker MAS II User Manual, P/N: Z31701E. Exchange Unit Installation The installation of the exchange unit consists of five parts: •...
Page 51: Figure 6.9 Exchange Unit Frame
Installation Status Light Figure 6.9 Exchange Unit Frame Attach the status light on the left or right hand side of the frame. Remove the left and right guard plates from the robot. Guard Plates Support Panel Figure 6.10 Support Panel and Guard Plate with 3 Screws Fasten the screws for the frame to the robot case as shown below: Z31946_00_02...
Page 52: Electronic Installation
Installation Figure 6.11 Status Light Frame, View from the Left and from the Right Mount the exchange unit to the upper part of the exchange unit frame. The figure below shows the exchange unit after the installation. Figure 6.12 Exchange Unit After Mounting 6.5.2 Electronic Installation Connect the 15 pin, 3 row, D-sub connector from the robot to the status light.
Page 53: Figure 6.13 Communication Connections
Connect the serial cable P/N HZ16762 (7) from the PC COM Port (8) to the cable which is connected to the spectrometer TTY4 MAS interface (1). When TopSpin is used to control the SamplePro hr-MAS system, a further serial connec- Z31946_00_02...
Page 54 Installation tion is needed between the controlling computer and the spectrometer: Connect the serial cable P/N Z10034 (9) from the COM port of the PC (10) to the TTY5 B-ACS port of the spectrometer (11). Note: To avoid errors with the IPSO, connect the MAS to TTY4. For the TopSpin configuration see also "TopSpin Configuration"...
Page 55: Transfer Hose Installation
Installation 6.5.3 Transfer Hose Installation The transfer hose installation consists of two parts: • "Transfer Hose from the Exchange Unit to the Robot" • "Transfer Hose from the Exchange Unit to the Probe" Transfer Hose from the Exchange Unit to the Robot Cut the end of the hose using a hose cutter tool ("Exchange Unit Spare Parts"...
Page 56: Figure 6.15 Exchange Unit - Service Dialog
Installation Open the “Lower” valve by checking the checkbox field “Lower” in the Exchange Unit - Service Dialog, as shown in next figure: Figure 6.15 Exchange Unit - Service Dialog Insert the other side of the hose into the exchange unit clamp marked as “Source” on the bottom of the EU unit, until a slight resistance is felt.
Page 57: Notice
Installation NOTICE Material damage hazard due to incorrect cable placement. Device deadlock may occur as a result of a incorrect cable placement.  Keep the transfer hose away from object detector cable. Transfer Hose from the Exchange Unit to the Probe Cut the end of the hose using a hose cutter tool ("Exchange Unit Spare Parts"...
Page 58: Pneumatics Installation
Installation 10. Make a cone on one end of the hose using the countersink. 11. Insert the coned hose into the clamp, which is marked as „Destination“, and tighten the pre-mounted screws. 6.5.4 Pneumatics Installation The pneumatic connections between the exchange unit, robot and the source depend on one of the following scenarios, determine which is appropriate and follow the instruc- tions accordingly.
Page 59: Transfer Pressure Setup
Installation Exchange Robot Unit Air/N Tray Dry Air or N Tray Fitting Figure 6.19 Connections in operation mode Only N or Dry Air. 6.5.4.1 Transfer Pressure Setup The transfer pressure setup controls the robot transfer pressure between the exchange unit (source) and the probe (destination). In the Service and Settings window of the application software, select Service - Device Settings - Exchange Unit Settings, open the Exchange Unit - Service Dialog.
Page 60 Installation Close all open valves by unchecking the checkboxes Blow Down and Lower. For more information on accessing the settings windows refer to the chapter "System Configuration" on page 71 for opening the Service Settings window and for opening the Exchange Unit Service Dialog see the chapter Verification and Validation "Exchange Unit Service Dialog"...
Page 61: Software Installation (Optional)
Software Installation (Optional) This section describes the installation of the SamplePro hr-MAS software and drivers. The software and drivers that need to be installed are contained on the Bruker software CD P/N: H118403. The installation consists of three major steps: •...
Page 62: Installing The Robot Can Interface Driver
Installation Figure 6.20 Interface Overview 6.6.1.1 Installing the Robot CAN Interface Driver Select and execute the command PcanOemDrv.exe from the installation CD-ROM.  The Select Language window will appear. Select the desired installation language and press OK. A welcome window will appear, follow the instructions provided and press Next. Z31946_00_02...
Page 63 Installation  A License Agreement window will appear. Read the license agreement and select the appropriate check button. Press Next to continue.  The drivers will be installed. When the process is finished a confirmation window will appear. Press the Finish button to exit the installation. Z31946_00_02...
Page 64 Installation Plug the first USB CAN interface into the SamplePro controller PC. ®  The Windows Found New Hardware Wizard will start. Check the box No, not this time. Click Next to continue.  A new wizard window will appear. 10.
Page 65 Installation 14. Expand the USB - PEAK USB-CAN tree. 15. Double click 500K. 16. Select Start - All Programs - PCAN TOOLS - PCAN Nets Configuration from the Windows Start menu.  A Net Properties window will appear. 17. Change the field properties as follows: NAME = 1MBit, BAUD RATE = 1MBits/s 18.
Page 66: Installing The Exchange Unit Can Interface Driver
Installation 6.6.1.2 Installing the Exchange Unit CAN Interface Driver Plug in the second USB to the SamplePro controller PC.  The New Hardware Wizard starts. Select No, not this time. Click Next to continue.  A new wizard window will appear. Select Install the Software Automatically.
Page 67 Installation Change the field properties as follows: NAME = PCANLight_2USB, BAUD RATE = 125kBits/s Click OK and confirm Save changed configuration? with Yes. Z31946_00_02...
Page 68: Communication Settings
The software installation program for the SamplePro hr-MAS Application is also deliv- ered with the Bruker CD, P/N H118403. The CD contains the HRMASSetup.msi and the setup.exe files. The Setup.exe program checks if the Dot Net is installed, and installs it if necessary.
Page 69 Installation Click Next to continue.  A Select Installation Folder window will appear. Select the location where the program should be installed. Click Next to continue.  A new window will appear and the appropriate software will be installed. Z31946_00_02...
Page 70 Installation  An Installation Complete window will appear. Click Close to exit. Z31946_00_02...
Page 71: System Configuration
System Configuration Overview The Service and Settings area is used for the system configuration and is intended for trained Bruker service personnel only! WARNING Danger of injury if personnel are insufficiently qualified. If unqualified personnel perform work in the software service area, hazards may arise which can cause serious injury and substantial damage to the robot.
Page 72: Configuring The Device Settings
System Configuration Configuring the Device Settings Select File - Service and Settings from the application software. Log in to the service area by: • Selecting Service Mode. • Entering the service password (Password: service). • Pressing the Enter Service Area button. ...
Page 73: Initial Settings
System Configuration Figure 7.1 Service and Settings Window 7.2.1 Initial Settings After the device has been installed as described in "Installation" on page 43, the soft- ware must be configured as described in this section. The initial device settings must be set in the following sequential order: •...
Page 74: Main Settings
System Configuration 7.2.1.1 Main Settings The CAN drivers must be installed as described in "Installing the Robot CAN Interface Driver" on page 62 "Installing the Exchange Unit CAN Interface Driver" on page Set the RS-232 serial interfaces for the spectrometer B-ACS, MAS unit and the spectrometer MAS interface.
Page 75: Robot Teaching
System Configuration Figure 7.2 Container Set in Last Position to the Right for Robot Settings Enter the Nitrogen/Air Flow target value and difference for error. For containers at room temperature, the target value can be set to zero. Enter the Cooling Rack target temperature based on the selected application in the Robot Configuration.
Page 76: Figure 7.3 Exchange Unit Settings
System Configuration Before the system is delivered to the customer, default values for these settings are entered in the factory. However optimal settings depend on the laboratory environment, including the length and height of the transfer hose. Thus, the values need to be adjusted after the unit is installed and whenever the transfer hose is changed.
Page 77: Device Test
The standard user. Standard Mode. Used by Bruker Service personnel. Service Mode: Super User Mode: For advanced users, this mode is currently still under development. Select the user mode that should be used when the application is started.
Page 78: Alarm Settings
System Configuration Alarm Settings The alarm settings window is used to set the notification type, filter the error messages that should be sent and enter the name and address (or telephone number) of the recip- ient. Figure 7.5 Alarm Settings Fill out all the information fields.
Page 79: Importing, Exporting And Restoring Device Settings
Export To File button. The settings that were saved can be restored using the Import From File button. If necessary, the zipped export file can also be sent to Bruker for troubleshooting pur- poses.
Page 80: Topspin Configuration
To configure the SamplePro hr-MAS enter the Command in TopSpin. When the Set- tings window for the device communication is display, verify the settings for the Bruker Automatic Changer and the MAS Pneumatic Control Unit. Use the settings displayed in the following figures.
Page 81: Figure 7.7 Topspin Security Parameters
System Configuration Figure 7.7 TopSpin Security Parameters For the cable connections refer to "Electronic Installation" on page 52 Z31946_00_02...
Page 82 System Configuration Z31946_00_02...
Page 83: Verification And Calibration
Verification and Calibration Pre-test Checklist • The installation must be completed as described in "Installation" on page • The system must be configured as described in "System Configuration" on page • The check the parallelism of the arm alignment must be checked as described in "Arm Alignment Check"...
Page 84: Teaching The Pickup Adapter
Verification and Calibration Any time the teaching on the pickup adapter is performed, teaching on all the other posi- tions must also be made! Select the rotor position or container where the teaching will be performed. • For teaching the pickup adapter or the rotor detection, use position 1 of the rotor container (this is the first entry in the list).
Page 85: Teaching The Rotor Detection Position
Verification and Calibration Enter 5 mm in the Test offset Z field. Note: After changing components like the cooling rack or the pickup adapter, it is recommended to start with a test offset of 20 or 50 mm. Press the Move XY and Move Z buttons to move the pickup adapter to the rotor position.
Page 86: Figure 8.2 Checking The Xy Position Over The Rotor Position
Verification and Calibration Verify that the Position ID is position 1 of the rotor container. Open the moveable cover plate of the rotor container. Check if a rotor is inserted in the teaching position. Enter 0 mm in the Test offset Z field. After changing components like the cooling rack or the object detector, it is recom- mended to start with a test offset of 20 or 50 mm.
Page 87: Teaching The Barcode Reader Position
Verification and Calibration 8.2.3 Teaching the Barcode Reader Position Press the Teach Position to Read Barcode of Rotor Container button.  The teaching window will appear: Verify that the Position ID is the correct position. Any rotor container position may be used.
Page 88: Teaching The Rotor Container Detection Position
Verification and Calibration 8.2.4 Teaching the Rotor Container Detection Position Press the Teach Position to Detect Rotor Container button.  The teaching window will appear: Verify that the Position ID is the correct position. Any rotor container position may be used. When the cooling rack is used, place the isolation cover on the rotor container.
Page 89: Teaching The Security Eject Position
Verification and Calibration Check the XY position of the object detector: The object detector finger should be over the fixed cover plate. If necessary, press the X or Y buttons until the correct position is reached. Check the Z height over the fixed cover plate: With an Test Offset Z of 0 mm the bot- tom of the object detector finger must be less than 1 mm over the fixed cover plate of the rotor container.
Page 90 Verification and Calibration When the cooling rack is used, place the isolation cover on the rotor container. Enter 0 mm in the Test offset Z field. After changing components like the cooling rack or the object detector, it is recom- mended to start with a test offset of 20 or 50 mm.
Page 91: Robot System Device Test
Verification and Calibration Robot System Device Test After teaching the robot system a test of the main actions should be performed. Select File - Service and Settings - Device Settings and Device Test from the application software.  The Device Test window will appear. Figure 8.3 The Device Test Window The Test Steps section is used to test the 10 steps required to pick up a rotor from the...
Page 92: Performing The Individual Test Steps
Verification and Calibration The Device Test Offsets section is used to perform single tests with an additional Z off- set, e.g. for error troubleshooting. The offset values normally are 0, but when an error occurs, the errors have to be corrected with an additional teaching of the pickup adapter or the rotor detector position.
Page 93: Step 5: Move Rotor From Rotor Container To Exchange Unit
Verification and Calibration 8.3.1.5 Step 5: Move Rotor from Rotor Container to Exchange Unit This action checks the exchange unit, but the correct pickup adapter position is checked indirectly when moving the rotor up to the exchange unit successfully. The result of the rotor detection and rotor barcode reading in the exchange unit will be shown in the text fields on the right.
Page 94: Step 9: Move Rotor From Exchange Unit To Rotor Container
Verification and Calibration Attention: If the cooling rack is used step 9 must be started immediately after the end of step 8. Otherwise too much humid ambient air will flow through the rotor container and ice could block the rotors in its positions! 8.3.1.9 Step 9: Move Rotor from Exchange Unit to Rotor Container This action checks the exchange unit, but the correct pickup adapter position is checked...
Page 95: Exchange Unit Service Dialog
Verification and Calibration Exchange Unit Service Dialog Select Exchange Unit Settings in the left panel tree view of the service area. See also "Exchange Unit Settings" on page To open the Exchange Unit Service Dialog press the Open Exchange Unit Service Dia- log button.
Page 96: Valve Control
Verification and Calibration 8.4.1 Valve Control The Valve Control fields are used to open or close the corresponding valve by checking or unchecking the corresponding checkbox. Vacuum - Turns the vacuum generator on. Vacuum Release - This valve releases the vacuum into the transfer hose. Blow Down - Opens the gas flow into the transfer hose, adjusted by the needle valve Rotate - Rotates the drum Lower - Lowers the drum over the source (robot) or destination (probe) position...
Page 97: Barcode Reader Control
Verification and Calibration If the Active checkbox field is checked, the valve state can be set. Checked means the valve is open/active. The function executed by pressing the Set button. Press the Insert or Eject button to start the corresponding function on the MAS device. The text fields to the right of the buttons indicate the number of seconds that the Insert and Eject functions have to be active.
Page 98 Verification and Calibration Z31946_00_02...
Page 99: Service - Minor Corrective Actions
Service - Minor Corrective Actions Introduction The modular design of the SamplePro hr-MAS allows the removal of individual modules by certified Bruker service engineers. Unauthorized personnel should never attempt major service and maintenance actions. Minor service and maintenance actions can be performed by a certified operator. A trained operator can usually perform minor corrective actions.
Page 100: Securing Screws
Service - Minor Corrective Actions 9.2.1 Securing Screws Whenever screws have been loosened or removed for corrective actions, they must be ® cleaned and fastened again using a small amount of Loctite 222 unless otherwise stated. For correct application please refer to the instruction manual provided with the glue.
Page 101: Output Fuses
Service - Minor Corrective Actions Figure 9.1 Fuse Compartment Fuse replacement Ensure that the device is switched off and the power cable is unplugged. Pull the fuse compartment out and replace the fuse(s). Insert the fuse compartment. Plug the power cable in and switch the device on. 9.2.3 Output Fuses The output fuses are located on the rear of the PSU.
Page 102: Can-Bus And Extensions (Loop)
Service - Minor Corrective Actions Power supply with single output (24 V) Table 9.1 Fuses (PSU with Single Output) Ordering Information Part Number Description 150002 Replacement fuse set for 24 V PSU (4 x F10 A, 2 x F6.3 A. Dimension 5 x 20 mm).
Page 103: Arm Housing
Service - Minor Corrective Actions Adjustment Evaluate which feet need to be adjusted to level the deck. Loosen the counter nut by turning it counterclockwise. Adjust the foot. Turning the foot nut counterclockwise moves the deck upward, turn- ing the food nut clockwise moves the deck downward. Check the level using the spirit-level while adjusting the feet.
Page 104: Arm Cover
Service - Minor Corrective Actions 9.2.6.1 Arm Cover Required tools • Torx screwdriver T20 Disassembly Ensure that the device is switched off and the power cable is unplugged. Move the arm to the home position. Remove the two screws at the rear and the one on the bottom side of the front. Figure 9.4 Screw at the Front Bottom Side Figure 9.5...
Page 105: Side And Front Cover Plate
Service - Minor Corrective Actions Figure 9.7 Mounting Tappet Inside the Arm Cover Figure 9.6 Cut-out on the Side Cover Plate Check that the arm cover is not tilted in any direction and is parallel to the deck. Tighten the two screws at the rear of the arm cover and the screw (including washer) on the bottom side of the front.
Page 106: Figure 9.8 Screw In The Back Underneath The Arm
Service - Minor Corrective Actions Figure 9.9 Screws on the Rear Cover Plate Figure 9.8 Screw in the Back Underneath the Figure 9.10 Screws at the Front Cover Plate Assembly Ensure that the device is switched off and the power cable is unplugged. Mount the side cover plate.
Page 107: Rear Cover Plate
Service - Minor Corrective Actions 9.2.6.3 Rear Cover Plate Required tools – Torx screwdriver T10 Disassembly 1. Ensure that the device is switched off and the power cable is unplugged. 2. Remove the cover (see "Arm Cover" on page 104). 3.
Page 108: X-Axis Components
Service - Minor Corrective Actions 9.2.7 X-Axis Components 9.2.7.1 MCB X-Motor Board CAUTION X-Util must be run to download boot loader.  Whenever an MCB X-motor board has been exchanged, X-Util must be run to download boot loader, firmware and parameters (see "Exchanging Controller Boards"...
Page 109: X-Gear
Service - Minor Corrective Actions Disassembly Ensure that the device is switched off and the power cable is unplugged. Remove the relevant parts of the arm housing (see "Arm Housing" on page 103). Remove the two board screws. Carefully pull the board out and mark the plugs/sockets on the MCB X-motor board to ease the reconnection.
Page 110: Figure 9.13 Loosening The Belt Clamp
Service - Minor Corrective Actions Figure 9.13 Loosening the Belt Clamp Carefully pull the X-belt out away from the X-gear until it can be moved freely. Turn it until you can access the two gear screws. Figure 9.14 X-Gear and Pulley Check if the screws are tightened.
Page 111: X-Motor
Service - Minor Corrective Actions clamp screw. 10. Slide the arm carefully to and fro to check that the X-belt moves smoothly around the X-drive. 11. Install the arm housing. See "Arm Housing" on page 103). 9.2.7.3 X-Motor Figure 9.15 X-Motor Assembly Required tools •...
Page 112: Figure 9.16 Back Support Plate
Service - Minor Corrective Actions Figure 9.16 Back Support Plate Remove the screws from the CAN connector board(s). Remove the screws from the pump/valve board holder(s) (arm only). Remove the screws from the X-motor assembly and swivel the back support plate downwards in order to get access to the motor block screws.
Page 113: Figure 9.18 Removing The Belt Clamp Screw
Service - Minor Corrective Actions Release the belt tension by removing the belt clamp screw on the X1-stopper. Figure 9.18 Removing the Belt Clamp Screw Dismount the two X-pulleys and the washers from the motor block (see Figure 9.15 „X-motor assembly“. Release the belt from the X-gear.
Page 114: Figure 9.19 Alignment Between Motor Block And X-Module
Service - Minor Corrective Actions Figure 9.19 Alignment Between Motor Block and X-Module Guide the X-belt around the X-gear. Mount the two pulleys and the washers. Insert the screws and tighten with a torque of 9 Nm. Make sure that the washer aligns perfectly with the screw axis. Insert the belt clamp in the X1-stopper and tense the X-belt by tightening the screw.
Page 115: Can Connector Board
Service - Minor Corrective Actions 9.2.8 CAN Connector Board Figure 9.20 CAN Connector Board (arm) A 4- arm houses one CAN connector board. There is one CAN connector board in the tool arm. Required Tools • Torx screwdriver T10 Disassembly Ensure that the device is switched off and the power cable is unplugged.
Page 116: Device X-Rail
9.2.9.1 X-Belt There is an easy way to check the tension of the X-belt. However, adjusting the belt is a major corrective action and should be done by Bruker certified personnel only (see "Adjusting the X-Belt Tension" on page 154.
Page 117: Can-Bus Wiring
Service - Minor Corrective Actions Figure 9.22 Caterpillar Drive Chain Perfectly Shaped Figure 9.23 Buckled Caterpillar Drive Chain 9.2.9.4 CAN-Bus Wiring CAN-bus wiring must be checked to ensure each wire is still securely connected. Required tools • Torx screwdriver T10 •...
Page 118: Safety Door
Service - Minor Corrective Actions Figure 9.24 X-Rail CAN Bus Cover Figure 9.25 X-Rail CAN-bus Connector Remount the CAN-bus cover. 9.2.9.5 Safety Door The safety door prevents accidental contact with moving components. It must be installed whenever the device is in use. However for maintenance purposes it can be removed to access the arms and other components.
Page 119: Y-Axis Components
Service - Minor Corrective Actions Figure 9.26 Safety door screw Figure 9.27 Adjustable face spanner wrench 9.2.10 Y-Axis Components 9.2.10.1 YZ-Board Whenever an YZ-board has been exchanged, X-Util must be run to download boot loader, firmware and parameters (see "Exchanging Controller Boards" on page 158„) Figure 9.28 YZ-board (BB2) Required tools...
Page 120: Table 9.3 Channel/Board Allocation In Devices Using Fixed Y-Motor Supports
Service - Minor Corrective Actions Check Ensure that the device is switched off and the power cable is unplugged. Remove the relevant parts of the arm housing (see "Arm Housing" on page 103„). Check that all connectors are fully inserted in their sockets on the YZ-board. Install the arm housing (see "Arm Housing"...
Page 121: Y-Motor Assembly (Spring-Loaded Y-Motor Support)
Service - Minor Corrective Actions Ensure that the device is switched off and the power cable is unplugged. Plug the CAN-bus FBC connector in. Mount the strain-relief with the two screws and turn the board over. Plug the Y-motor connector in, mount a cable tie if it has been previously removed. Do not over tighten the cable tie.
Page 122: Figure 9.30 Yz-Board Connectors And Screws
Service - Minor Corrective Actions There are two versions of the Y-motor assembly: One using a fixed Y-motor support and another one using a spring-loaded Y-motor support (see "Y-Motor Assembly (spring- loaded Y-motor support)" on page 121 "Y-Motor Support" on page 206„).
Page 123: Y-Motor (Spring-Loaded Y-Motor Support)
Service - Minor Corrective Actions Reassemble the YZ-board, see "YZ-Board" on page 126 assembly. Remove the relevant parts from the arm housing (see "Arm Housing" on page 103). 9.2.10.3 Y-Motor (spring-loaded Y-motor support) Figure 9.32 Y-motor Assembly with Spring-loaded Y-motor Support NOTICE Material damage due to mix-up of two versions of the Y-motor assembly There are two versions of the Y-motor assembly available, one using a fixed Y-motor...
Page 124: Spring-Loaded Y-Motor Support
Service - Minor Corrective Actions Remove the relevant parts of the arm housing (see "Arm Housing" on page 103). Remove the cable ties. Disconnect the motor from the YZ-board. Move the YZ-module to get access to the Y-gear grub screw. Note: If the YZ-module can not be moved because of a seized Y-motor, the Y-motor sup- port must be removed to exchange the Y-motor (see "Y-Motor (spring-loaded Y-motor...
Page 125: Figure 9.33 Yz-Board Connectors And Screws
Service - Minor Corrective Actions Figure 9.33 YZ-board connectors and screws Figure 9.34 Y-motor support with mounting screws Loosen the Y-motor support screws. Remove the Y-motor support. Assembly Ensure that the device is switched off and the power cable is unplugged. Mount the Y-motor support.
Page 126: Yz-Module
Service - Minor Corrective Actions 9.2.10.5 YZ-Module Figure 9.37 YZ-Module Disassembly Ensure that the device is switched off and the power cable is unplugged. Remove the relevant parts of the arm housing (see "Arm Housing" on page 103). Disassemble the YZ-board (see "YZ-Board"...
Page 127: Z-Motor Assembly
Service - Minor Corrective Actions 9.2.11.2 Z-Motor Assembly Figure 9.38 Z-Motor Assembly Side View Figure 9.39 Z-Motor Assembly Overview Required Tools • Torx screwdriver T8 • Socket wrench 6 mm (thin wall) and 7 mm Disassembly Ensure that the device is switched off and the power cable is unplugged. Remove the relevant parts of the arm housing (see "Arm Housing"...
Page 128: Figure 9.40 Removing The Z-Motor Assembly
Service - Minor Corrective Actions Remove the two bolt screws. Use a socket wrench with extension and hold it paral- lel to the Y-axis. Remove the Z-motor assembly by swinging it horizontally towards the center of the arm while pulling it either up or down depending on the arm configuration. Figure 9.40 Removing the Z-Motor Assembly Assembly Ensure that the device is switched off and the power cable is unplugged.
Page 129: Z-Motor
Service - Minor Corrective Actions Tighten the bolt screws. Reassemble the YZ-board (see "YZ-Board" on page 126). Install the Z-rack, liquid level detector assembly, tubing and object detector. Install the arm housing (see "Arm Housing" on page 103). 9.2.11.3 Z-Motor Figure 9.42 Z-motor Assembly Side View Dismounting a blocked motor on the basis of the following description is possible only when the Z-gear screw is facing the Z-hub-module groove.
Page 130: Figure 9.44 Yz-Assembly Overview
Service - Minor Corrective Actions Figure 9.44 YZ-Assembly Overview Required tools • Torx screwdrivers T6, T8, T10, T20 • Flat pliers Disassembly Back flush the pipetting tubing. Ensure that the device is switched off and the power cable is unplugged. Remove the relevant parts of the arm housing (see "Arm Housing"...
Page 131: Arm Alignment Check
+/- 0.5 mm over the whole of the deck working area. The packing procedure provides sufficient protection to the device under normal trans- port conditions. However, Bruker strongly advises checking the parallelism after trans- portation before proceeding with the installation. The arm alignment can be easily checked by moving an object detector manually to and fro, checking the distance between object detector end and top side of the deck.
Page 132: Pickup Adapter
Service - Minor Corrective Actions 9.2.13 Pickup Adapter Figure 9.45 Pickup Adapter Assembly: PEEK Tube with Clamp Part Required Tools • Torx screwdriver T10 an T15 Disassembly Loosen the two Torx screws T10, that fasten the pickup adapter on the Z device tube. Figure 9.46 Disassembly of the Pickup Adapter Loosen the hose fixation screw on the top of the YZ device.
Page 133: Figure 9.48 Fasten The Clamp Part On The Peek Adapter
Service - Minor Corrective Actions Move the pickup adapter together with the hose down to the deck plate. Remove the hose from the pickup adapter. Assembly Check that the clamp part is fixed on the pickup adapter. Otherwise move the clamp part until the edge on the pickup adapter and fasten it with the Torx screw T15 Figure 9.48 Fasten the Clamp Part on the PEEK Adapter...
Page 134: Object Detector
Service - Minor Corrective Actions Fasten the robot transfer hose with the screw on the top of the YZ device. Perform a teaching of the pickup adapter (see also "Teaching the Pickup Adapter" on page 84) and perform action tests (see also "Robot System Device Test"...
Page 135 Service - Minor Corrective Actions Disassembly Loosen the four Torx screws T 8 of the cover plate above the barcode reader and remove the object detector. When only the detection finger is changed, take care that all four screw nuts for fix- ation are placed exactly at the same position! Assembly Check the length of the detection finger on the bot-...
Page 136: Barcode Reader
Service - Minor Corrective Actions 9.2.15 Barcode Reader The barcode reader can optionally be used to read the type and ID of the rotor container. Required Tools • Torx screwdriver T 8 Disassembly Remove the two Torx screws T 8 to remove the barcode reader.
Page 137: Cooling Rack
Required Tools • Torx screwdriver T 15 Disassembly Switch OFF the main power of the SamplePro hr-MAS device. Remove the 3 cable connectors for the cooling rack from the control unit box. The cable connectors are labeled with R1, R2, FAN.
Page 138 Service - Minor Corrective Actions Remove the nitrogen flow hose on the cooling rack (push the metallic ring on the hose into the adapter before remov- ing the hose). Remove the cooling rack from the deck tray. Assembly Perform the disassembly procedure in the opposite order. Open the application program and check the current nitrogen flow on the right side of the main window.
Page 139: Nitrogen Flow Sensor
Service - Minor Corrective Actions Check if the cooling temperature value in the main window is changing into the direction of the target temperature value. It may take several hours until the toler- ance range of a very low target temperature is reached. Perform an overnight long time action loop test (see "Robot System Device Test"...
Page 140 Service - Minor Corrective Actions Remove the screws T 15 that fasten the nitrogen gas flow sensor on the bottom plate. Remove the nitrogen flow hose at the sensor. Remove the 3 sensor cable connectors from the IO board. Z31946_00_02...
Page 141 Service - Minor Corrective Actions IO board connector J3003 IO board connector J4000 Remove the sensor. Assembly Perform the disassembly procedure in the opposite order connecting the 3 sensor cables to the IO board in the following way: Sensor cable brown to IO board connector J4000, Pin 1 (24V) Sensor cable blue to IO board connector J4000, Pin 6 (GND) Sensor cable black to IO board connector J3003, Pin 1 (analog signal) Open the application program and check the current nitrogen flow on the right side...
Page 142: Checking The Nitrogen Flow Sensor Connection And Settings
When the target flow can not be adjusted, this is an indication that the Flow Sensor Mod- ule is not correctly configured. Follow the steps in this section to correct this problem. Important Note: Stop the SamplePro hr-MAS Software before you check the flow sen- sor connection settings!
Page 143: Figure 9.51 Module Settings In Da_Io1.03: Init= 8 (Setting As Analog Input)
Service - Minor Corrective Actions Check the parameter settings in section „DA_IO1.03“. Figure 9.51 Module Settings in DA_IO1.03: Init= 8 (setting as analog input) Press the „Send“ button after modifications! Z31946_00_02...
Page 144: Door Lock Actor
Service - Minor Corrective Actions 9.2.19 Door Lock Actor The door lock actor is blocking the closed safety door during movements of the robot. Figure 9.52 The Door Lock Actor Required Tools • Torx screwdriver T 20 and T10 • Flat wrench 5.5 mm Disassembly: Remove the rear cover plate.
Page 145: Door Open Sensor
Service - Minor Corrective Actions Assembly Perform the assembly procedure in the opposite order as the disassembly procedure above. 9.2.20 Door Open Sensor The door open sensor is a switch to tell the software if the door is opened or closed. Figure 9.54 Door Open Sensor Required Tools •...
Page 146: Figure 9.55 Status Light Board
Service - Minor Corrective Actions Figure 9.55 Status Light Board Required Tools • Cross-tip screwdriver Disassembly: Remove the upper plastic part of the status lamp by stripping it upwards to the top (use a screwdriver to loosen it from the lower plastic part). Remove the two screws using the cross-tip screw- driver to remove the board.
Page 147: Exchange Unit Malfunctions
Service - Minor Corrective Actions Exchange Unit Malfunctions In case of malfunction, especially with the sensors and valves, first check the connec- tions to the main board. This type of error is not typical but quite possible on a unit with moving elements.
Page 148 Service - Minor Corrective Actions Z31946_00_02...
Page 149: Service - Major Corrective Actions
Actions The modular design of the robotic system allows the removal of individual modules for factory service by Bruker service engineers. Unauthorized personnel should never attempt major corrective action. After completing any action, it is important to perform the corresponding verification (see "Verification and Calibration"...
Page 150: Replacing The Power Supply Unit
Service - Major Corrective Actions Whenever screws have been loosened or removed for corrective action, they must be cleaned and locked again with Loctite® 243 (liquid) or Loctite® 248 (gel stick) unless otherwise stated (see "Securing Screws" on page 100). The safety door and arm covers must be removed before any maintenance or service on components in the arm can be performed.
Page 151: Figure 10.1 Cover Plate Screws
Service - Major Corrective Actions Deck Cover Plate Cover Plate Screws (14) Figure 10.1 Cover Plate Screws Remove the deck cover plate. Input terminal Output terminal Figure 10.2 PSU Input and oUtput Terminals Note the PSU pin assignment of the input and output terminals prior to disconnect- Ensure that there is ample of free space behind the robot.
Page 152: Figure 10.3 Tilting The Robot
Service - Major Corrective Actions Figure 10.3 Tilting the Robot Device Feet (4) Support Panel PSU Mounting Screws Figure 10.4 Location of the PSU Mounting Screws Remove the four PSU mounting screws on the bottom plate. Ensure that the PSU remains at its place (support the PSU manually if necessary).
Page 153: Figure 10.5 Psu On The Right Side
Service - Major Corrective Actions Figure 10.5 PSU on the Right Side Assembly Ensure that the device is switched off and the power cable is unplugged. Position the PSU on the bottom plate. Connect the wires to the input and output terminals according to the previously acquired pin assignment.
Page 154: Adjusting The X-Belt Tension
Service - Major Corrective Actions 10.2 Adjusting the X-Belt Tension The X-belt is a slotted belt along the X-rail, used by the X-drive to move the arm to and fro. Whenever the belt is dismounted (e.g. for the inspection of the X-gear) the tension of the belt should be rechecked.
Page 155: Checking The Tension Of The X-Belt
Service - Major Corrective Actions 10.2.2 Checking the Tension of the X-Belt Required Tools • 2.5 kg precision spring-loaded scale • 20 cm precision metal rule • Torx screwdriver T20 • Allen wrench 5 mm Procedure Ensure that the device is switched off and the power cable is unplugged. Move the arm opposite of its home position.
Page 156: Figure 10.8 Spring-Loaded Scale Indicator
Service - Major Corrective Actions Pull the spring loaded scale horizontally applying a load of 500 grams. Figure 10.8 Spring-Loaded Scale Indicator Measure the deflection of the X-belt with a metal ruler, while pulling on the spring- loaded scale. Figure 10.9 Measuring the X-Belt Tension Figure 10.10 Reading the Value on the Metal Ruler Read the value on the metal ruler on the underside of the X-Belt.
Page 157: Adjusting The Tension Of The X-Belt
Service - Major Corrective Actions 10.2.3 Adjusting the Tension of the X-Belt Ensure that the device is switched off and the power cable is unplugged. Ensure that the arm is opposite from its home position. Mark precisely the current position of the X1-belt clamp on the X-rail with a pen. Figure 10.11 Marking the Position of the X1-Belt Clamp Loosen the belt clamp screw on the X1-belt clamp.
Page 158: Exchanging Boards And Motors
Service - Major Corrective Actions 10.3 Exchanging Boards and Motors 10.3.1 Introduction To ease reassembly when exchanging boards and motors, and to avoid incorrect con- nection, plugs should be marked before they are disconnected. This is especially impor- tant when the same connector type is used more than once on a board. 10.3.1.1 Exchanging Controller Boards After a controller board, e.g.
Page 159: Replacing The X-Motor
Service - Major Corrective Actions Required tools • Torx screwdriver T10 Disassembly Ensure that the device is switched off and the power cable is unplugged. Remove the arm covers (see "Arm Cover" on page 104). Remove the two board screws. Carefully pull the board out and mark plugs/sockets on the X-board to ease the reconnection later on.
Page 160: Figure 10.15 Back Support Plate
Service - Major Corrective Actions Required tools • Torx screwdriver T10, T20, T25 • Allen wrench 4 mm („L“-shape) • Adjustable torque wrench, Allen bit 4 mm Disassembly Ensure that the device is switched off and the power cable is unplugged. Remove the arm covers (see "Arm Cover"...
Page 161: Figure 10.16 The Back Support Plate
Service - Major Corrective Actions Figure 10.16 The Back Support Plate Release the belt tension by loosening the belt clamp screw and sliding the X2-belt clamp towards the X-rail center. Figure 10.17 Screws for Releasing the X-Belt Tension Dismount the two X-pulleys and the washers from the motor block. 10.
Page 162: Figure 10.18 Alignment Between Motor Block And X-Module
Service - Major Corrective Actions Assembly Ensure that the device is switched off and the power cable is unplugged. Mount the X-motor on the motor block with the two screws. Make sure that the flat ribbon cable points towards the X-pulley bores (see Figure 10.14).
Page 163: Replacing The Yz-Module
Service - Major Corrective Actions 10.3.4 Replacing the YZ-Module Figure 10.19 YZ-Module Required tools • Torx screwdrivers T10 Disassembly Ensure that the device is switched off and the power cable is unplugged. Remove the arm covers (see "Arm Cover" on page 104 - Removal).
Page 164: Replacing The Yz-Board
Service - Major Corrective Actions 10.3.5 Replacing the YZ-Board Figure 10.20 YZ-board (BB2) Required tools • Torx screwdrivers T8, T10, T20 Disassembly Ensure that the device is switched off and the power cable is unplugged. Remove the arm covers (see "Arm Cover"...
Page 165: Replacing The Y-Motor (With Fixed Support)
Service - Major Corrective Actions Plug the power cable in and switch the device on. Check for holding torque. 10. Start X-Util. The „Module Setup“ window will be displayed. 11. Assign board to correct module (refer to the module identification in the firmware setup).
Page 166: Replacing The Y-Motor (With Spring-Loaded Support)
Service - Major Corrective Actions Assembly Ensure that the device is switched off and the power cable is unplugged. Mount the Y-motor on its support. Make sure that the flat ribbon cable is as parallel as possible to the arm. Mount the Y-gear.
Page 167: Replacing The Z-Motor
Service - Major Corrective Actions Assembly Ensure that the device is switched off and the power cable is unplugged. Mount the Y-motor support. Insert the two screws but do not tighten yet. Press the Y-motor assembly against the Z-hub module in the direction indicated by the arrows.
Page 168: Z-Motor Check
If the Z-axis fails during operation, check whether the Z-motor channel is recognized and can be initialized in X-Util/Modul_info. If not, check the motor first with the Sias encoder tester. Required tools • Encoder tester (P/N: 150104 - not delivered by Bruker). Z31946_00_02...
Page 169: Figure 10.26 Encoder Tester
Service - Major Corrective Actions Figure 10.26 Encoder Tester Ensure that the device is switched off and the power cable is unplugged. Remove the arm covers (see "Arm Cover" on page 104). Loop the encoder tester between motor and motor controller board (MCB). Plug the power cable in and switch the device on.
Page 170: Coil Resistance Check
Service - Major Corrective Actions 10.3.8.2 Coil Resistance Check If the encoder check did not result in failure, check the coil resistance of the motor with an ohmmeter. This quick check helps determine if the faulty part is the motor or the motor control board.
Page 171: Arm Alignment
Service - Major Corrective Actions If the results are within the tolerance, the board might be defective. Otherwise dis- mount the motor (see "Disassembly" on page 168) and replace it. Note: A new motor may have a higher coil resistance for a short period but should come back within the range described above.
Page 172: Arm Adjustment
Service - Major Corrective Actions CAN connector board Pump holder screws (2) Pump holder Figure 10.30 The CAN Bus FBC and Pump Holder Figure 10.31 Arm Blocking Screws and Rotating Axis (left) and Arm Leveling Screw (right) 10.4.1 Arm Adjustment Loosen the blocking screws with an Allen wrench.
Page 173: Arm Assembly And Testing
Service - Major Corrective Actions 10.4.2 Arm Assembly and Testing Connect the CAN-bus FBC to the CAN connector board (the order is not important, but the orientation is). Mount the pump holder. Install the arm cover (see "Arm Cover" on page 104.
Page 174 Service - Major Corrective Actions Z31946_00_02...
Page 175: 11 Troubleshooting
SamplePro assembles data, error messages and settings information in various history and/or log files that are invaluable for troubleshooting purposes. The settings and log files can be exported and viewed or sent to Bruker for troubleshoot- ing purposes. To export log files: Open the File menu Service and Settings Login with service user rights.
Page 176: History Files
The size of the log file depends on the length of the run, but may be several megabytes! Opening such a file to investigate module errors or flags is more convenient at Bruker or SIAS site using a special tool, which generates useful information for systematic sup- port.
Page 177: Error Information Dialogs
Troubleshooting Bruker may request these additional sub-device log files, if the cause of the error cannot be located using the main log files. 11.3 Error Information Dialogs The SamplePro hr-MAS program displays errors and warnings in different ways depend- ing on the error type. Typically the error dialog shows an error information description and also displays hints on how to remove the error cause.
Page 178: Standard Error Dialog At Run Time
Troubleshooting 11.3.2 Standard Error Dialog at Run Time After initialization, most of the error messages at run time will display the following error or warning dialog: Most error messages will display the following information in the dialog: • A detailed failure description will be shown at the top of the dialog. •...
Page 179: Robot System Sub-Device Error Window
The following sections describe the errors and give some assistance in locating the cause and possible remedy. Although this information is comprehensive, it is impossible to list every potential cause and remedy for each error. In this case, Bruker relies on the judgment and professionalism of the certified service engineer.
Page 180: Table 11.1 Module Errors
Troubleshooting Module Error Groups Type of Error Value Description Cause hexa- decimal Syntax error at module Missing The telegram is not correct • Software error Wrong configuration Module error at module 0100 Initialization failed (no block • Mechanical problem found). (loose gear) The module has not been •...
Page 181: Table 11.2 Communication Errors
Troubleshooting Communication Errors Type of Error Description Cause Unknown module error An unknown error has • Translate error code in decimal and occurred see if it matches a known code Error addressing mod- The module can not be • Faulty electronics addressed •...
Page 182: Exchange Unit Sub-Device Errors
Troubleshooting 11.3.4 Exchange Unit Sub-device Errors When an exchange unit error occurs, especially with the sensors and valves, first check the connections to the main board. This type of error is not typical, but quite possible on a unit with moving parts. Problem: Light barrier always detects a rotor, even there is no rotor in the EU.
Page 183 Troubleshooting Cause: The rotor barcode is inaccurate or missing. Solution: Check the rotor barcode with a handheld scanner. Problem: The rotor is not transferred, because the drum is not adjusted correctly. Solution: Disconnect the hose from the exchange unit and insert the adjustment rod. If there is resistance, or too much space, adjust the drum by loosening the screws (robot and robe).
Page 184 Troubleshooting Problem: The sensor control displays wrong values. Cause: The sensor control displays the drum positions, either to the robot or to the probe. For each direction there are two signals, either true or false. An incorrect signal will be displayed as an error message. true false true...
Page 185: Special Error Handling
Troubleshooting 11.3.5 Special Error Handling Error Number Information 154.310.014 Check the drum rotation position sensors (see "Sensor Control" on page 96). 154.310.015 Check the drum rotation position sensors (see "Sensor Control" on page 96). 154.310.019 If the rotor could not be found in the transfer hose it is probably still in the MAS probe.
Page 186: Validating Firmware Parameters
Firmware parameters are vital information for the device. Only Bruker certified engineers are authorized to modify these values and even then only when instructed to do so by Bruker.
Page 187: Figure 11.2 Move Module [Ymotor1] Window
Troubleshooting Number Description First Start address Module name Module status flag: D = detected; I = initialized; P = prepared; A = active; W = warning; E = error; other codes = module specific Module position in units 1/10 (i.e. 0.1 mm, 0.1 degree, 0.1° C, 0.1 µl) Firmware type (last 4 digits): 0004= DC motor;...
Page 188: Incorrect Configuration (Display)
Troubleshooting 11.5.1.2 Incorrect Configuration (Display) If the device is switched off and on while X-Util is starting up, corrupt information may be displayed with an incomplete module list and missing module type information. Firmware parameters will be displayed as FFFF and/or 65535, meaning that default val- ues were displayed.
Page 189: Firmware And Parameters
Troubleshooting 11.5.2 Firmware and Parameters Note: This section describes firmware parameters, not firmware versions. Do not con- fuse firmware download and parameter setup! 11.5.2.1 Firmware Download A firmware download allows you to upgrade the current firmware version without chang- ing the firmware parameters. As the same firmware type goes in different modules, e.g. DC motors, it makes sense to use the multi-download option of the firmware menu.
Page 190: Configuration Conflict After Module Identification
Troubleshooting Address Number Module Name 11-18 17-24 Micro-pump device 21-28 33-40 Z-motor 31-38 49-56 Y-motor X-motor Plate-trax ID-trax 61-64 97-100 I/O Board 72-73 114-115 Shaker 1 and 2 Ixion centrifuge A1-A5 161-165 Thermo block Table 11.5 Robot System Address Number Module Name Micro-pump device Z-motor...
Page 191: Figure 11.5 Set Module Data Window
Troubleshooting Figure 11.5 Set Module Data Window Use the „Identify“ function for motors and pumps. It does not work with modules without motor or modules driven by IO firmware! Respect Sias rules when selecting „Device Name“ and „Start Address“. Check the „Set on Module“ box when you are sure of the identification. „Save“...
Page 192: Figure 11.7 Set Module Data Window
Troubleshooting Modify the above window using the start address 12.  If the identification procedure fails and the configuration in the EEPROM does not match the configuration in the „device.dat“ file, X-Util will prompt for configuration troubleshooting with following message: Figure 11.7 Set Module Data Window In the example above the „Actual Module-ID“...
Page 193: Procedure To Restore A Correct Fw Parameter Configuration
Troubleshooting 11.5.4 Procedure to Restore a Correct FW Parameter Configuration Restoring FW parameters should be done by Bruker certified engineers only! 11.5.4.1 Software Procedure Switch the device on. Start X-Util and check which modules are displayed or not. Select one of the displayed modules.
Page 194: Emergency Procedure
Troubleshooting 11.5.4.2 Emergency Procedure If identification problems persist, all modules can physically be disconnected except one. Then the only remaining module connected can be identified by init/move and set the right address and parameters. Click „Send“. Click „Exit“. Switch the device off. Connect next module.
Page 195: Figure 11.10 X-Util Window
Troubleshooting Figure 11.10 X-Util Window Accept this error message as many times as you have installed modules on the robot. Figure 11.11 Module Setup – Zmotor1 Window Diagnosis The software could not read the firmware parameter configuration from the module. All fields which could not be filled in by the values of the „ini“...
Page 196: Y- And Z-Motor And Controller Board
Troubleshooting Figure 11.12 X-Util Save module parameter Click „No“. Do not send the changes to the module yet! • It is extremely important not to send the changes to the module yet! • Normal window appearance will be restored as soon as you exit X-Util. Make sure the device is switched on, then restart X-Util to scan the current mod- ules.
Page 197: Motor Moves In Negative Direction With Positive Values
Troubleshooting Go to section "Controller Board Check" on page 199. 11.6.2 Motor Moves in Negative Direction with Positive Values Problem According to the firmware „reverse“ flag status, the motor moves in the correct direction while initializing. But other movements are executed in the opposite direction. Diagnosis As the initializing has been executed properly, the controller board and motors are work- ing well.
Page 198: Z-Motor Shakes When Sensing For Liquid
Troubleshooting Figure 11.13 Motor connector and 6-pin header Plug a 6-pin header into the motor connector. Check the coil resistance of the motor between pin 1 and 6. It never must be 0 Ω or greater than 50 Ω. Check the resistance of the encoder between pin 2 and pin 5. It must be 3–4 MΩ. 11.6.4 Z-motor shakes when sensing for liquid Switch the device off.
Page 199: Controller Board Check
Troubleshooting 11.6.5 Controller Board Check If a motor exchange does not bring any improvements, the fault must be on the control- ler board. 11.6.5.1 Controller Board Troubleshooting Switch the device off and then on again. Start X-Util. Check the LED on the controller board. At power on and during operation it flashes slowly (1 Hz).
Page 200: Usb / Can-Bus
Minimal configuration: • Microsoft Windows 2000 with SP 4 • Microsoft Windows XP with SP 2 • Microsoft Windows Vista SP2 • Microsoft Windows 7 Note: Get in touch with Bruker if you encounter problem with Microsoft Windows XP-SP Z31946_00_02...
Page 201: Figure 11.14 Usb Root Hub Properties Window
Troubleshooting Checking the USB port version The USB port version can be checked in „Start/Settings/Control Panel/System/Hard- ware/Device Manager/USB Bus Controllers“. Right click „USB Root Hub“. Click „Properties“. If each USB output provides a current of 500 mA it is an USB V2.0 Hi-speed port, other- wise it is an USB 1.1 port.
Page 202: Mixup Of Usb Can Adapters
11.7.2 Mixup of USB CAN Adapters When the computer is rebooted or started it can occur that the SamplePro hr-MAS soft- ware does not start correctly and stops with the following error message: Figure 11.16 Device Failure...
Page 203 Troubleshooting detected first. To force a fixed CAN adapter list and to assign a permanent address ID, Open the PCAN USB Device Configurator program. Plug off the device that is attached to the robot system. Press the Search Device… button to detect the USB adapter of the FEU. Write the address 250 to the adapter.
Page 204 Troubleshooting Z31946_00_02...
Page 205: 12 Spare Parts
12 Spare Parts 12.1 Robotic System Parts Arm Cover Visual Identification Description/Part #/Revision Specifications/Release Info. Arm left Additional bottom screw (including washer) on the front side. Serial No. 1290 and above. Table 12.1 Arm Cover Side and Front Cover Plate Visual Identification Description/Part #/Revision Specifications/Release Info.
Page 206: Table 12.3 Y-Motor Support
Spare Parts Y-Motor Support Visual Identification Description/Part #/Revision Specifications/Release Info. P/N: 200574-R revision F Vertical part broaden and 45° P/N: 200574-L revision F (pic- facet replaced by a radius to tured) optimize ribbon cable guid- ance. Serial No. up to 1765 P/N: 101177 revision A, B, C Spring loaded support.
Page 207: Table 12.5 Z-Motor And Z-Gear
Spare Parts Z-Motor and Z-Gear Visual Identification Description/Part #/Revision Specifications/Release Info. Z-Motor Z-Motor P/N: 131008 Sintered steel bearing Maxon reference # M040304 Z-Gear and 313093 Additional cut-in Z-Gear Serial No. 1349 and above P/N: 202271 revision A Table 12.5 Z-Motor and Z-Gear Pickup Adapter Visual Identification Description/Part #/Revision...
Page 208: Table 12.8 Barcode Reader For Rotor Container
Spare Parts Barcode Reader for Rotor Container Visual Identification Description/Part #/Revision Specifications/Release Info. Barcode SICK ICR803 B 0271 SIAS P/N: E0188 Barcode Reader Print: SIAS P/N: 130110 Table 12.8 Barcode reader for rotor container Door Lock Actor Visual Identification Description/Part #/Revision Specifications/Release Info.
Page 209: Table 12.11 Cooling Unit -16°C
Spare Parts Cooling Rack Visual Identification Description/Part #/Revision Specifications/Release Info. Cooling Rack -16 degrees Including: Celsius with 48 positions Cooling Unit P/N: O10548 P/N: H121905 Adapter plate for rotor trays, P/N: 1803904 Power supply, P/N: 1803903 Table 12.11 Cooling Unit -16°C Adapter Plate for Cooling Unit Visual Identification Description/Part #/Revision...
Page 210: Table 12.14 Gas Flow Meter
Spare Parts Nitrogen Flow Sensor Visual Identification Description/Part #/Revision Specifications/Release Info. Gas Flow Meter SMC #PF510-C4-1-NA-R P/N: 1801110 Table 12.14 Gas Flow Meter Status Light Board Visual Identification Description/Part #/Revision Specifications/Release Info. P/N H14216 Table 12.15 Status Light Board Rotor Container Visual Identification Description/Part #/Revision Specifications/Release Info.
Page 211: Table 12.17 Power Supply For Cooling Rack
Spare Parts Power Supply for Cooling Rack Visual Identification Description/Part #/Revision Specifications/Release Info. Power supply P/N: 1803903 Table 12.17 Power Supply for Cooling Rack Tray Isolation Lid for Rotor Container Visual Identification Description/Part #/Revision Specifications/Release Info. Isolation Lid P/N: HZ 16533 Table 12.18 Isolation Lid Tray Isolation Collar for Rotor Container Visual Identification...
Page 212: Table 12.20 Hr-Mas Rotor With Barcode
Spare Parts Rotor 5 mm for MAS Visual Identification Description/Part #/Revision Specifications/Release Info. HR-MAS Rotors with Barcode Table 12.20 HR-MAS Rotor with Barcode Rotor Handling Tool Visual Identification Description/Part #/Revision Specifications/Release Info. Rotor Handling Tool P/N: HZ16892 Table 12.21 Rotor Handling Tool Lead Tube for Pickup Adapter Visual Identification Description/Part #/Revision...
Page 213: Exchange Unit Spare Parts
Spare Parts 12.2 Exchange Unit Spare Parts Visual Identification Description/Part #/Revision Specifications/Release Info. Transfer Hose P/N: 1802382 Pipe Cutter Plastic P/N: 1804584 Manual Deflasher P/N: 1804590 Table 12.23 Exchange Unit Spare Parts Z31946_00_02...
Page 214 Spare Parts Z31946_00_02...
Page 215: 13 Electrical And Pneumatic Data
13 Electrical and Pneumatic Data 13.1 Robotic System PCB Pinout 13.1.1 MCB X-Motor Board V2.11 This board controls the X-motor. Figure 13.1 MCB X-Motor Board V 2.11 Z31946_00_02...
Page 216: Mcb Bb1 V2.0
Electrical and Pneumatic Data 13.1.2 MCB BB1 V2.0 This board controls the Y- and Z-motors, pumps and valves. Figure 13.2 MCB BB1 V2.0 13.1.3 MCB BB2 V2.0 This board controls the Y- and Z-motors, pumps and valves. Figure 13.3 MCB BB2 V2.0 Z31946_00_02...
Page 217: Object Detector Hz16890_C
Electrical and Pneumatic Data 13.1.4 Object Detector HZ16890_C Figure 13.4 Object Detector - Drawing Z31946_00_02...
Page 218: Exchange Unit Pneumatic Data
Electrical and Pneumatic Data 13.2 Exchange Unit Pneumatic Data Figure 13.5 Pneumatic Drawing Page 1 Z31946_00_02...
Page 219: Figure 13.6 Pneumatic Drawing
Electrical and Pneumatic Data Figure 13.6 Pneumatic Drawing Page 2 Z31946_00_02...
Page 220: Figure 13.7 Pneumatic Drawing
Electrical and Pneumatic Data Figure 13.7 Pneumatic Drawing Page 3 Z31946_00_02...
Page 221: Exchange Unit Electrical Data
Electrical and Pneumatic Data 13.3 Exchange Unit Electrical Data Figure 13.8 Board Layout Z31946_00_02...
Page 222 Electrical and Pneumatic Data Connectors STB3 - Power supply connector This connector supplies the exchange unit with 5V/0.4A for the electronics and 24V/0.3A for the pneumatic valves. Pinout at this connector: 1 - 5V 2 - 24V 3 - n.c. 4 - GND 5 - GND P/N: for the mains adaptor: 1801718...
Page 223 Electrical and Pneumatic Data ST21 - Internal CAN BUS connection This connector is not populated. Pinout at this connector: 1 - Shield 2 - VCC CAN (not used) 3 - GND 4 - CAN High 5 - CAN Low ST18 - Debugger connector This connector is not populated.
Page 224 Electrical and Pneumatic Data ST10 - Valve output Blow Down The valve for the downwards rotor transfer is connected to this connector. ST11 - Valve output Rotate Cylinder The drum rotation valve is connected to this connector. ST3 - Runtime logger connector This connector is not populated.
Page 225 Electrical and Pneumatic Data LD11 - Valve output Lower This LED is ON, if the valve is active. LD12 - Valve output Vacuum supply This LED is ON, if the valve is active. LD13 - Valve output Release vacuum This LED is ON, if the valve is active. LD14 - Valve output Blow Down This LED is ON, if the valve is active.
Page 226 Electrical and Pneumatic Data Jumper and Buttons SW1 - Reset This button resets the whole board. W2 - CAN BUS termination This jumper is not populated. W1 - Boot program jumper Closing this jumper will hold the processor in the boot program. Z31946_00_02...
Page 227: 14 Preventive Maintenance
14 Preventive Maintenance There is no service level preventative maintenance required. For user level maintenance information refer to the SamplePro hr-MAS User Manual P/N: Z31941. Z31946_00_02...
Page 228 Preventive Maintenance Z31946_00_02...
Page 229: Transport, Packaging And Storage
15 Transport, Packaging and Storage 15.1 Symbols on the Packaging The following symbols are affixed to the packaging material. Always observe the sym- bols during transport and handling. The arrow tips on the sign mark the top of the package. They must always point upwards;...
Page 230 Transport, Packaging and Storage Attach Here Lifting gear (lifting chain, lifting strap) must only be attached to points bearing this symbol. Center of Gravity Marks the center of gravity of packages. Note the location of the center of gravity when lifting and trans- porting.
Page 231: Inspection At Delivery
Transport, Packaging and Storage Component Sensitive to Electrostatic Charge The packaging contains components which are sensitive to an electrostatic charge. Only allow packaging to be opened by trained personnel. Establish potential equalisation before opening. Protect from Heat Protect packages against heat and direct sunlight. Protect from Heat and Radioactive Sources Protect packages against heat, direct sunlight and radioactive sources.
Page 232: Packaging
15.5 Returning the Robotic System Before delivery to the customer Bruker thoroughly checks all parts according to the order received and ensures that they are packed properly. Whenever a device or parts of a device need to be returned to the factory, the same precautions should be taken.
Page 233: Robot And Part Shipping Precautions
15.5.3 Packing the Robot System for Transport For packing the device Bruker recommends the use of the original foam blocks and box. Contact your supplier to order a replacement set if the originals are not available. Note: The device and accessories mentioned below are general and may not be rele- vant to your specific equipment.
Page 234: Packing The Tool Arm
Packing the Deck Tray and Frame Lift the deck tray and frame onto the wooden pallet using the handles (see "Carrying the SamplePro hr-MAS" on page 45). Attach the bag containing the system liquid filters on the pallet. Remove the handles and pack them in bubble wrap. Stow them in the accessory card box.
Page 235: Figure 15.4 Wooden Pallet
Transport, Packaging and Storage Figure 15.5 device on the wooden pallet Figure 15.4 Wooden pallet Stabilize the arms with a foam block put over the X-rail. Fasten the block with adhe- sive tape around the X-rail. Cover the deck with bubble wrap. Protect the edges of the deck with cardboard, then strap down the device to the wooden pallet with two straps.
Page 236: Figure 15.8 Safety Door And Accessories Box
Transport, Packaging and Storage Figure 15.8 Safety door and accessories box Figure 15.9 Accessories in the box 10. Cover the device with a card box and fasten it with plastic strapping. Protect the edges with strap guards. Figure 15.11 Cover the device with a card box Figure 15.10Place the accessories box on the deck 11.
Page 237: 16 Cleaning And Disposal
 Clean the deck with 70% ethanol solution. For the cleaning and lubrication intervals refer to the SamplePro hr-MAS user manual. For the chemical resistance specifications of the SamplePro hr-MAS robot see also "Material Chemical Resistance" on page 248.
Page 238: Environmental Protection
Cleaning and Disposal 16.2 Environmental Protection NOTICE Danger to the environment from incorrect handling of pollutants! Incorrect handling of pollutants, particularly incorrect waste disposal, may cause seri- ous damage to the environment.  Always observe the instructions below regarding handling and disposal of pollut- ants.
Page 239: Decommissioning, Recycling And Disposal Of The Robotic System
Bruker is committed to providing customers with innovative, high quality products and services that are environmentally sound. If your SamplePro hr-MAS is no longer needed, please consider recycling it by transfer- ring it to another lab, either directly or by contacting an device recycling organization.
Page 240 Cleaning and Disposal Z31946_00_02...
Page 241: 17 Technical Data
17 Technical Data 17.1 General Weight Data Value Unit System Robot Exchange Unit Cooling Unit Accessories Table 17.1 Technical Data: Weight Dimensions Data Height Width Depth Unit System 1800 Robot Exchange Unit Table 17.2 Technical Data: Dimensions Noise Level Data Value Unit The highest measured workstation accepted value,...
Page 242: Electrical
Technical Data Height The SamplePro hr-Mas system can be operated in a height up to maximum 2000 m. Cooling Range Data Value Unit Cooling device temperature range -16 to room temperature °C Table 17.4 Cooling Device Temperature Range Sample Usage SamplePro hr-MAS can handle the following standard spinner geometry: Standard MAS 4 mm rotors.
Page 243: Operating Conditions
°C Relative humidity at 30 °C, maximum, not condensing 10-85 Table 17.7 Operating Environment For the appropriate temperature see also the Bruker site planning guides on the BASH CD (Bruker Advanced Service Handbook): Manual Bruker Part Number Site Planning for AVANCE Systems 300-700 MHz (UM)
Page 244: Rating Plate Robot
Technical Data 17.5 Rating Plate Robot Model Input Voltage Frequency, Power Consumption CE Approval Manufacturer Serial Number Figure 17.1 Rating Plate Robot 17.6 Rating Plate Exchange Unit Manufacturer Model Part Number Serial Number Variation Number Engineering Change Level Input Voltage Frequency, Power Consumption Figure 17.2 Rating Plate Exchange Unit Z31946_00_02...
Page 245: 18 Specifications
18 Specifications 18.1 Motion Speed Feature Speed Ramp Tool arm X-motion 750 mm/sec 1000 mm/sec Y-motion 300 mm/sec 1500 mm/sec Z-motion 350 mm/sec 500 mm/sec Table 18.1 Motion Speed 18.2 Electrical and Communication Feature Specification Power Self regulating power supply. 110–240 VAC nominal, 50/60 Hz, 500 VA Mains fuses Located at the rear of the device.
Page 246: Safety And Security
Specification Safety Operator safety is ensured by the safety door or an optional cover. The SamplePro hr-MAS robot is designed for EN IEC 61010-1 com- pliance and bears the CE mark. Security Sophisticated software combined with real time bar code tracking can eliminate sample tracking errors.
Page 247: Computer And Software Requirements
Specifications 18.5 Computer and Software Requirements Device Requirement Minimal Recommended Processor Pentium III or IV Intel dual/quad core Operating system Microsoft Windows® 2000 Microsoft Windows® 2000 Pro Pro SP4 or XP Pro SP2 SP4 or XP Pro SP3 / 32 Bit. Current X-AP 7 is executable additionally with Microsoft Win- ®...
Page 248: Material Chemical Resistance
Specifications 18.5.2 Material Chemical Resistance The following table lists material compatibility for the SamplePro hr-MAS robot with spe- cific chemicals. The source of compatibility data is material producers and was not cross tested by Sias. Note: The SamplePro hr-MAS robot was developed for use with aqueous liquids only.
Page 249: 19 Contact
NMR Hotlines Contact our NMR service centers. Bruker BioSpin NMR provide dedicated hotlines and service centers, so that our special- ists can respond as quickly as possible to all your service requests, applications ques- tions, software or technical needs.
Page 250 Contact Z31946_00_02...
Page 251: Appendix
Note Inclue the identification and placement of warning labels in the manual..... 100 Only trained Bruker personnel are allowed to mount, retrofit, repair, adjust and dis- mantle the unit! ............96, 112, 115, 121, 124, 128, 233 Reference measurements should be made at regular intervals to help detect possible vibration and/or electromagnetic interference.
Page 252 Warning Signs Z31946_00_02...
Page 253: Figures
Exchange Unit Inside (right view) ............38 Figure 5.13 Exchange Unit Inside (left view)............39 Figure 5.14 Exchange Unit Drum................40 Figure 6.1 Carrying the SamplePro hr-MAS ............45 Figure 6.2 CAN-Bus Loop Cable................46 Figure 6.3 CAN-Bus Looped ................. 46 Figure 6.4 Container Position When Using an Non-cooled Rotor Container When a Cooling Device is Available..............
Page 254 Figures Figure 6.12 Exchange Unit After Mounting ............. 52 Figure 6.13 Communication Connections ............... 53 Figure 6.14 Service and Settings- Exchange Unit Settings........55 Figure 6.15 Exchange Unit - Service Dialog ............56 Figure 6.16 Exchange Unit - Source and destination..........56 Figure 6.17 Exchange Unit Probe Adapter..............
Page 255 Figures Figure 9.15 X-Motor Assembly................111 Figure 9.16 Back Support Plate ................112 Figure 9.17 Removed Back Support Plate............112 Figure 9.18 Removing the Belt Clamp Screw ............113 Figure 9.19 Alignment Between Motor Block and X-Module......... 114 Figure 9.20 CAN Connector Board (arm)..............
Page 256 Figures Figure 9.50 Nitrogen Flow Sensor................. 139 Figure 9.51 Module Settings in DA_IO1.03: Init= 8 (setting as analog input) ..143 Figure 9.52 The Door Lock Actor ................144 Figure 9.53 Back Plate Cables................144 Figure 9.54 Door Open Sensor ................145 Figure 9.55 Status Light Board................
Page 257 Figure 10.31 Arm Blocking Screws and Rotating Axis (left) and Arm Leveling Screw (right)....................172 Figure 11.1 Module Info Window (example SamplePro hr-MAS with Cooling Rack).. Figure 11.2 Move Module [YMotor1] Window ............187 Figure 11.3 Modul_Info Window (example with cooling rack)....... 188 Figure 11.4...
Page 258 Figures Figure 15.9 Accessories in the box ............... 236 Figure 15.10 Place the accessories box on the deck..........236 Figure 15.11 Cover the device with a card box ............236 Figure 15.12 Attaching Shockwatch® indicators............. 236 Figure 17.1 Rating Plate Robot ................244 Figure 17.2 Rating Plate Exchange Unit ...............
Page 259: Tables
Tables Tables Table 2.1 Overview Installation and Operation Requirements for Personnel ..14 Table 5.1 Exchange Unit Back Panel ..............37 Table 7.1 Overview of the Service and Settings Area ........71 Table 9.1 Fuses (PSU with Single Output) ............102 Table 9.2 Fuse Ordering Information ..............
Page 260 Table 12.22 Lead Tube for Pickup Adapter ............212 Table 12.23 Exchange Unit Spare Parts ............... 213 Table 16.1 Material Used for SamplePro hr-MAS Key Components....239 Table 17.1 Technical Data: Weight ..............241 Table 17.2 Technical Data: Dimensions.............. 241 Table 17.3...
Page 261: Glossary
Glossary Glossary Controller Area Network Exchange Unit Flat Band Cable Icon NMR Bruker software package for automation. Magic Angle Spinning Power Supply Unit Z31946_00_02...
Page 262 Glossary Z31946_00_02...
Page 263: Index
Index Index ........137 Disassembly ........47 Installation Aafety door ........209 Spare parts ....... 144 Door lock actor ......75 Target temperature Adapter plate Cooling rack ........46 ..47 For non-cooled rotor containers ......92 Using isolation cover Adapter Plate for Cooling Unit ........
Page 264 Index Helium inert gas ....... 238 PCAN USB dongle ......200 Personal protective equipment ..17 Pickup Adapter ........133 Assembly I/O board .......... 139 ........132 Disassembly Icon NMR ........... 13 ........207 Spare parts IconNMR ..........13 Pickup adapter ......33 Intended use ........
Page 265 Index ........61 Installation Spinner geometry ......242 Y-Gear Spring-Loaded Y-Motor Support ........206 Spare parts ........125 Assembly Y-Motor ........124 Disassembly ........124 Assembly Status Light Board ........123 Disassembly ........146 Disassembly Y-Motor (with fixed support) ........210 Spare parts ........
Page 266 Index Z31946_00_02...
Page 268 With more than 50 years of experience in meeting the needs of the scientific community across a range of disciplines, Bruker has built a sound rapport with professionals from the community through understand ing their specific requirements.

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