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SamplePro hr-MAS
Bruker SamplePro hr-MAS Manuals
Manuals and User Guides for Bruker SamplePro hr-MAS. We have
2
Bruker SamplePro hr-MAS manuals available for free PDF download: Service Manual, User Manual
Bruker SamplePro hr-MAS Service Manual (268 pages)
Brand:
Bruker
| Category:
Laboratory Equipment
| Size: 10 MB
Table of Contents
Table of Contents
3
Symbols and Conventions
11
About
11
Policy Statement
11
This Manual
11
Introduction
13
Concept
13
Before You Begin
13
Minimum Qualifications for Service Personnel
14
The Bruker Service
14
Transport to Manufacturer
14
Table 2.1 Overview Installation and Operation Requirements for Personnel
14
Safety Information
15
Intended Use
15
Owner's Responsibility
15
Personnel Requirements
16
Qualifications
16
Risk to Life for Unauthorized Persons Due to Hazards in the Danger Areas
17
Personal Protective Equipment
17
Unauthorized Persons
17
Instruction
17
Basic Dangers
18
Accident Hazard from Contact with Hot or Cold Surfaces on the Unit
18
Material Damage Hazard from Overflow of Cryogens
18
Accident Hazard from Asphyxiation
18
Caution
19
Accident Hazard from Breaking or Spilled Samples
19
Biological, Chemical Hazard
19
Accident And/Or Material Damage Hazard from Sample Breakage
20
Reference Measurements Should be Made at Regular Intervals to Help Detect Possible Vibration And/Or Electromagnetic Interference
20
Material Damage Hazard from Icing Due to Lack of Nitrogen
21
Material Damage Hazard Software Error
21
To Avoid MIX-Up of the Contents in Rotors, Proper Standard Laboratory Operating Pro- Cedures Must be Followed
21
Environmental Protection
21
Danger to the Environment from Incorrect Handling of Pollutants
21
Signage
22
Warning Signs
22
Required for Exchange Unit
23
Required for Samplepro Hr-MAS
23
Tool List
23
Required Tools that Can be Ordered from Sias
24
Optional
24
Figures
24
Figure 4.1 allen Wrench for YZ Assembly Axis
24
Figure 4.2 Gripper Oil
25
Figure 4.3 Pip. Arm 5.5 Wrench
25
Figure 4.4 Ratchet Extension
25
Figure 4.7 Tools
26
Figure 4.6 X-Belt Scale Ruler
26
Figure 4.5 Torx Bits
26
Main Components
27
Figure 5.1 Main Components
27
Principles of Operation
27
Figure 5.2 Communication Connections
28
Figure 5.4 Connections in Operation Mode Only N2 or Dry Air
29
Description of the Robotic System
30
Figure 5.5 the Samplepro Robotic System
30
Safety Door
31
Severe Hand Injury
31
The Frame
32
Y-Arm
32
Figure 5.6 the X-Rail
32
Figure 5.7 the Y-Arm
32
Control Unit for the Cooling Device
33
Safety Door Lock
33
Control Wheel
33
Pickup Adapter
33
Barcode Reader
33
Object Detector
33
The Cooling Rack
34
The Deck Tray
34
Other Components
34
MAS Software
34
Figure 5.8 Deck Tray Layout with Rotor Container at Ambient Temperature
34
Figure 5.9 Deck Tray with Cooling Rack
34
The Samplepro LED Status Light
35
Figure 5.10: the Samplepro LED Status Light
35
The Samplepro Exchange Unit
36
Exchange Unit Back Panel
36
Figure 5.11 Exchange Unit Back Panel
36
Table 5.1 Exchange Unit Back Panel
37
Exchange Unit Internal Components
38
Figure 5.12 Exchange Unit Inside (Right View)
38
Figure 5.13 Exchange Unit Inside (Left View)
39
Mechanics
40
Figure 5.14 Exchange Unit Drum
40
Pneumatics
41
Description of the MAS Unit - COM Mode
41
Description of the Hr-MAS Probe
41
Installation
43
Before You Begin
43
Site Planning
43
Gas Support
43
Installation Procedure Overview
44
Robot System Installation
44
Receiving the Product
44
Figure 6.1 Carrying the Samplepro Hr-MAS
45
Risk of Personal Injury from Lifting Heavy Objects
45
Hardware Installation
45
Unpacking
45
Figure 6.2 CAN-Bus Loop Cable
46
Figure 6.3 CAN-Bus Looped
46
Installing the Optional Cooling Rack
47
Barcode Identification Option for the Rotor Container
48
Figure 6.4 Container Position When Using an Non-Cooled Rotor Container When a Cooling Device Is Available
48
Figure 6.5 Rotor Container with Barcode, Type RG0
48
Connecting the Power Cable
49
MAS Unit Configuration
49
Figure 6.6 MAS Unit Setup
49
Exchange Unit Installation
50
Mechanical Installation
50
Figure 6.7 Selecting the Old MAS Communication Mode
50
Figure 6.8 Storing MAS Setup Changes
50
Figure 6.10 Support Panel and Guard Plate with 3 Screws
51
Figure 6.9 Exchange Unit Frame
51
Electronic Installation
52
Figure 6.11 Status Light Frame, View from the Left and from the Right
52
Figure 6.12 Exchange Unit after Mounting
52
Figure 6.13 Communication Connections
53
Transfer Hose Installation
55
Figure 6.14 Service and Settings- Exchange Unit Settings
55
Figure 6.16 Exchange Unit - Source and Destination
56
Figure 6.15 Exchange Unit - Service Dialog
56
Notice
57
Material Damage Hazard Due to Incorrect Cable Placement
57
Figure 6.17 Exchange Unit Probe Adapter
57
Pneumatics Installation
58
Transfer Pressure Setup
59
Figure 6.19 Connections in Operation Mode Only N2 or Dry Air
59
Software Installation (Optional)
61
CAN Driver for the Robot and Exchange Unit
61
Figure 6.20 Interface Overview
62
Installing the Robot CAN Interface Driver
62
Installing the Exchange Unit CAN Interface Driver
66
Communication Settings
68
Samplepro Hr-MAS Application Software
68
System Configuration
71
Overview
71
Warning
71
Danger of Injury if Personnel Are Insufficiently Qualified
71
Table 7.1 Overview of the Service and Settings Area
71
Configuring the Device Settings
72
Initial Settings
73
Figure 7.1 Service and Settings Window
73
Main Settings
74
Robot Settings
74
Figure 7.2 Container Set in Last Position to the Right for Robot Settings
75
Exchange Unit Settings
75
Robot Teaching
75
Figure 7.3 Exchange Unit Settings
76
Device Test
77
Standard Device User
77
Notification Service
77
Figure 7.4 Notification Service
77
Alarm Settings
78
Maintenance Tasks
78
Statistics
78
Backing up the Settings Configuration
78
Figure 7.5 Alarm Settings
78
Importing, Exporting and Restoring Device Settings
79
The Robot Device Manager
79
Topspin Configuration
80
Figure 7.6 Topspin List of Installed Devices
80
Figure 7.7 Topspin Security Parameters
81
Verification and Calibration
83
Pre-Test Checklist
83
Robotic System Teaching
83
Figure 8.1 the Robot Teaching Window
83
Teaching the Pickup Adapter
84
Teaching the Rotor Detection Position
85
Figure 8.2 Checking the XY Position over the Rotor Position
86
Teaching the Barcode Reader Position
87
Teaching the Rotor Container Detection Position
88
Teaching the Security Eject Position
89
Robot System Device Test
91
Figure 8.3 the Device Test Window
91
Step 4: Goto Selected Rotor Position
92
Step 3: Detect Rotor
92
Step 2: Open Cover of Rotor Container
92
Step 1: Select the Rotor Position
92
Performing the Individual Test Steps
92
Step 5: Move Rotor from Rotor Container to Exchange Unit
93
Step 6: Move Rotor from Exchange Unit to MAS Probe
93
Step 7: Start and Stop Spinning
93
Step 8: Move Rotor from MAS Probe to Exchange Unit
93
Actions Test in a Test Loop
94
Step 10: Close Cover of Rotor Container
94
Step 9: Move Rotor from Exchange Unit to Rotor Container
94
Exchange Unit Service Dialog
95
Figure 8.4 Exchange Unit Service Dialog
95
Valve Control
96
Sensor Control
96
MAS Proxy Functions
96
Barcode Reader Control
97
Robotic System Maintenance
99
Material Damage Hazard Due to Improper Maintenance
99
Introduction
99
Service - Minor Corrective Actions
99
Securing Screws
100
Securing Gear Screws
100
Mains Fuse (Input)
100
Inclue the Identification and Placement of Warning Labels in the Manual
100
Output Fuses
101
Figure 9.1 Fuse Compartment
101
CAN-Bus and Extensions (Loop)
102
Deck
102
Table 9.1 Fuses (PSU with Single Output)
102
Table 9.2 Fuse Ordering Information
102
Arm Housing
103
Figure 9.2 Adjusting Device Foot
103
Figure 9.3 Arm Housing
103
Figure 9.5 Screws at the Rear Side
104
Figure 9.4 Screw at the Front Bottom Side
104
Arm Cover
104
Side and Front Cover Plate
105
Figure 9.6 Cut-Out on the Side Cover Plate
105
Figure 9.7 Mounting Tappet Inside the Arm Cover
105
Figure 9.8 Screw in the Back Underneath the Arm
106
Figure 9.9 Screws on the Rear Cover Plate
106
Figure 9.10 Screws at the Front Cover Plate
106
Rear Cover Plate
107
Figure 9.11 Screw on the Back Underneath the Arm and on the Rear Cover Plate
107
X-Axis Components
108
MCB X-Motor Board
108
Figure 9.12 MCB X-Motor Board (Arm)
108
X-Gear
109
Figure 9.13 Loosening the Belt Clamp
110
Figure 9.14 X-Gear and Pulley
110
Figure 9.15 X-Motor Assembly
111
X-Motor
111
Figure 9.16 Back Support Plate
112
Figure 9.17 Removed Back Support Plate
112
Figure 9.18 Removing the Belt Clamp Screw
113
Figure 9.19 Alignment between Motor Block and X-Module
114
CAN Connector Board
115
Figure 9.20 CAN Connector Board (Arm)
115
Device X-Rail
116
X-Belt
116
X-Spacers
116
Caterpillar Drive Chain
116
Figure 9.21 the X-Spacer and X1-Stopper
116
CAN-Bus Wiring
117
Figure 9.22 Caterpillar Drive Chain Perfectly Shaped
117
Figure 9.23 Buckled Caterpillar Drive Chain
117
Figure 9.25 X-Rail CAN-Bus Connector
118
Figure 9.24 X-Rail CAN Bus Cover
118
Safety Door
118
Y-Axis Components
119
YZ-Board
119
Figure 9.26 Safety Door Screw
119
Figure 9.27 Adjustable Face Spanner Wrench
119
Figure 9.28 YZ-Board (BB2)
119
Table 9.3 Channel/Board Allocation in Devices Using Fixed Y-Motor Supports
120
Table 9.4 Channel/Board Allocation in Devices Using Spring-Loaded Y-Motor Sup
120
Y-Motor Assembly (Spring-Loaded Y-Motor Support)
121
Figure 9.29 Y-Motor Assembly with Spring-Loaded Y-Motor Support
121
Figure 9.30 YZ-Board Connectors and Screws
122
Figure 9.31 Y-Motor Support with Mounting Screws
122
Y-Motor (Spring-Loaded Y-Motor Support)
123
Figure 9.32 Y-Motor Assembly with Spring-Loaded Y-Motor Support
123
Spring-Loaded Y-Motor Support
124
Figure 9.36 Horizontal Gap between Y-Motor Support and Z-Hub-Module
125
Figure 9.33 YZ-Board Connectors and Screws
125
Figure 9.35 Vertical Gap between Y-Motor Support and Z-Hub-Module
125
Figure 9.34 Y-Motor Support with Mounting Screws
125
YZ-Module
126
Z-Axis Components
126
YZ-Board
126
Figure 9.37 YZ-Module
126
Z-Motor Assembly
127
Figure 9.38 Z-Motor Assembly Side View
127
Figure 9.39 Z-Motor Assembly Overview
127
Figure 9.40 Removing the Z-Motor Assembly
128
Figure 9.41 Spring-Loaded Pin
128
Z-Motor
129
Figure 9.42 Z-Motor Assembly Side View
129
Figure 9.43 YZ-Assembly Overview
129
Figure 9.44 YZ-Assembly Overview
130
Arm Alignment Check
131
Figure 9.47 Hose Fixation
132
Figure 9.45 Pickup Adapter Assembly: PEEK Tube with Clamp Part
132
Pickup Adapter
132
Figure 9.46 Disassembly of the Pickup Adapter
132
Figure 9.48 Fasten the Clamp Part on the PEEK Adapter
133
Object Detector
134
Figure 9.49 Length of the Detection Finger on the Right Side of the Object Detector
134
Barcode Reader
136
Cooling Rack
137
Nitrogen Flow Sensor
139
Figure 9.50 Nitrogen Flow Sensor
139
Checking the Nitrogen Flow Sensor Connection and Settings
142
Figure 9.51 Module Settings in DA_IO1.03: Init= 8 (Setting as Analog Input)
143
Door Lock Actor
144
Figure 9.52 the Door Lock Actor
144
Figure 9.53 Back Plate Cables
144
Figure 9.54 Door Open Sensor
145
Door Open Sensor
145
Status Light Board
145
Figure 9.55 Status Light Board
146
Exchange Unit Malfunctions
147
Light Barrier
147
Service - Major Corrective Actions
149
Danger to Life from Electrical Shock
149
Replacing the Power Supply Unit
150
Figure 10.1 Cover Plate Screws
151
Figure 10.2 PSU Input and Output Terminals
151
Figure 10.3 Tilting the Robot
152
Figure 10.4 Location of the PSU Mounting Screws
152
Figure 10.5 PSU on the Right Side
153
Adjusting the X-Belt Tension
154
Mechanical Principle of the X-Drive
154
Figure 10.6 X-Spacer and X1-Stopper
154
Checking the Tension of the X-Belt
155
Figure 10.7 X-Belt Measurement Setup
155
Figure 10.8 Spring-Loaded Scale Indicator
156
Figure 10.9 Measuring the X-Belt Tension
156
Figure 10.10 Reading the Value on the Metal Ruler
156
Adjusting the Tension of the X-Belt
157
Figure 10.11 Marking the Position of the X1-Belt Clamp
157
Figure 10.12 Adjusting the X-Belt Tension by Shifting the X1-Belt Clamp
157
Exchanging Boards and Motors
158
Introduction
158
Exchanging Controller Boards
158
Replacing the X-Board
158
Figure 10.13 X-Board (Arm)
158
Replacing the X-Motor
159
Figure 10.14 X-Motor Assembly
159
Figure 10.15 Back Support Plate
160
Figure 10.16 the Back Support Plate
161
Figure 10.17 Screws for Releasing the X-Belt Tension
161
Figure 10.18 Alignment between Motor Block and X-Module
162
Replacing the YZ-Module
163
Figure 10.19 YZ-Module
163
Replacing the YZ-Board
164
Figure 10.20 YZ-Board (BB2)
164
Replacing the Y-Motor (with Fixed Support)
165
Figure 10.21 Y-Motor Assembly with Fixed Y-Motor Support
165
Replacing the Y-Motor (with Spring-Loaded Support)
166
Figure 10.22 YZ-Board Connectors and Screws (Left) and Y-Motor Support with Mounting Screws (Right)
166
Replacing the Z-Motor
167
Figure 10.23 Gaps between Y-Motor Support and the Z-Hub Module
167
Figure 10.24 Z-Motor Assembly
167
Figure 10.25 Correct Position of Z-Motor in Z-Support Plate
168
Z-Motor Check
168
Figure 10.26 Encoder Tester
169
Coil Resistance Check
170
Figure 10.27 Z-Motor Connector and Header
170
Figure 10.28 Measuring the Inner Coil (Left) and Encoder Resistance (Right)
170
Arm Alignment
171
Figure 10.29 Arm Fixation and Adjustment
171
Arm Adjustment
172
Figure 10.30 the CAN Bus FBC and Pump Holder
172
Figure 10.31 Arm Blocking Screws and Rotating Axis (Left) and Arm Leveling Screw
172
Arm Assembly and Testing
173
11 Troubleshooting
175
Error Reporting Checklist
175
History Files and Log Files
175
History Files
176
Robot System Sub-Device Log Files
176
Error Information Dialogs
177
Initialization Warning Dialog
177
Standard Error Dialog at Run Time
178
Robot System Sub-Device Error Window
179
Table 11.1 Module Errors
180
Table 11.2 Communication Errors
181
Exchange Unit Sub-Device Errors
182
Special Error Handling
185
Start Problems Due to Virus Scanner Setup
185
Firmware
185
Table 11.3 Special Error Handling
185
Validating Firmware Parameters
186
Correct Configuration (Display)
186
Figure 11.1 Module Info Window (Example Samplepro Hr-MAS with Cooling Rack)
186
Figure 11.2 Move Module [Ymotor1] Window
187
Table 11.4 Module Information
187
Figure 11.4 Display of an Incorrect Y-Motor Move Module Window
188
Incorrect Configuration (Display)
188
Figure 11.3 Modul_Info Window (Example with Cooling Rack)
188
Firmware and Parameters
189
Firmware Download
189
Firmware Parameter Setup
189
Troubleshooting Corrupted Firmware Configuration
189
Configuration Conflict after Module Identification
190
Table 11.5 Robot System
190
Table 11.6 Robot Based System
190
Figure 11.5 Set Module Data Window
191
Figure 11.6 Set Module Data Window
191
Figure 11.7 Set Module Data Window
192
Figure 11.8 Modul_Info Window
192
Procedure to Restore a Correct FW Parameter Configuration
193
Software Procedure
193
Figure 11.9 Communication Error Window
194
Communication Error While Reading X-Util FW Parameters
194
Emergency Procedure
194
Figure 11.11 Module Setup - Zmotor1 Window
195
Figure 11.10 X-Util Window
195
Y- and Z-Motor and Controller Board
196
Motor Does Not Initialize
196
Figure 11.12 X-Util Save Module Parameter
196
Motor Moves in Negative Direction with Positive Values
197
Motor Check
197
Z-Motor Shakes When Sensing for Liquid
198
Figure 11.13 Motor Connector and 6-Pin Header
198
Controller Board Check
199
Controller Board Troubleshooting
199
USB / CAN-Bus
200
Communication Problems Linked to USB Devices
200
Figure 11.14 USB Root Hub Properties Window
201
Figure 11.16 Device Failure
202
Mixup of USB CAN Adapters
202
Figure 11.15 Checking the Firmware Version
202
12 Spare Parts
205
Robotic System Parts
205
Table 12.1 Arm Cover
205
Table 12.2 Side and Front Cover Plate
205
Table 12.3 Y-Motor Support
206
Table 12.4 Y-Gear
206
Table 12.5 Z-Motor and Z-Gear
207
Table 12.6 Pickup Adapter and Clamp
207
Table 12.7 Object Detector with Barcode Cover
207
Table 12.8 Barcode Reader for Rotor Container
208
Table 12.9 Door Lock Actor
208
Table 12.10 Door Open Sensor
208
Table 12.13 Adapter Plate for Rotor Container
209
Table 12.12 Adapter Plate for Cooling Unit
209
Table 12.11 Cooling Unit -16°C
209
Table 12.16 Rotor Container
210
Table 12.14 Gas Flow Meter
210
Table 12.15 Status Light Board
210
Table 12.17 Power Supply for Cooling Rack
211
Table 12.18 Isolation Lid
211
Table 12.19 Tray Isolation Collar
211
Table 12.20 HR-MAS Rotor with Barcode
212
Table 12.21 Rotor Handling Tool
212
Table 12.22 Lead Tube for Pickup Adapter
212
Exchange Unit Spare Parts
213
Table 12.23 Exchange Unit Spare Parts
213
13 Electrical and Pneumatic Data
215
Robotic System PCB Pinout
215
MCB X-Motor Board V2.11
215
Figure 13.1 MCB X-Motor Board V 2.11
215
Figure 13.3 MCB BB2 V2.0
216
Figure 13.2 MCB BB1 V2.0
216
Mcb Bb1 V2.0
216
Mcb Bb2 V2.0
216
Object Detector HZ16890_C
217
Figure 13.4 Object Detector - Drawing
217
Exchange Unit Pneumatic Data
218
Figure 13.5 Pneumatic Drawing
218
Figure 13.6 Pneumatic Drawing
219
Figure 13.7 Pneumatic Drawing
220
Exchange Unit Electrical Data
221
Figure 13.8 Board Layout
221
14 Preventive Maintenance
227
Transport, Packaging and Storage
229
Symbols on the Packaging
229
Inspection at Delivery
231
Returning the Robotic System
232
Packaging
232
Storage
232
Packing the Robot System for Transport
233
Packing the Arm
233
Robot and Part Shipping Precautions
233
Dismounting
233
Preparing the Robot System for Transport
233
Packing the Tool Arm
234
Packing the Deck Tray and Frame
234
Figure 15.1 Wrapping the Z-Modules
234
Figure 15.2 Wrapping
234
Figure 15.3 Wrapping the Tool Module
234
Figure 15.4 Wooden Pallet
235
Figure 15.5 Device on the Wooden Pallet
235
Figure 15.6 Stabilizing the Arms and the X-Rail with a Foam Block
235
Figure 15.12 Attaching Shockwatch® Indicators
236
Figure 15.11 Cover the Device with a Card Box
236
Figure 15.10Place the Accessories Box on the Deck
236
Figure 15.8 Safety Door and Accessories Box
236
Figure 15.9 Accessories in the Box
236
16 Cleaning and Disposal
237
Cleaning
237
Environmental Protection
238
Decommissioning, Recycling and Disposal of the Robotic System
239
Table 16.1 Material Used for Samplepro Hr-MAS Key Components
239
17 Technical Data
241
General
241
Table 17.1 Technical Data: Weight
241
Table 17.2 Technical Data: Dimensions
241
Table 17.3 Technical Data: Noise Level
241
Table 17.5 Electrical Connection Values
242
Table 17.6 Maximum Power Consumption
242
Table 17.4 Cooling Device Temperature Range
242
Electrical
242
Operating Conditions
243
Rating Plate System
243
Table 17.7 Operating Environment
243
Table 17.8 Bruker Site Planning Guides
243
Rating Plate Robot
244
Rating Plate Exchange Unit
244
Figure 17.2 Rating Plate Exchange Unit
244
Figure 17.1 Rating Plate Robot
244
18 Specifications
245
Motion Speed
245
Electrical and Communication
245
Table 18.1 Motion Speed
245
Table 18.2 Electrical and Communication
245
Table 18.3 Safety and Security
246
Table 18.4 Precision
246
Physical Properties
246
Precision
246
Safety and Security
246
Computer and Software Requirements
247
Recommended Options
247
Table 18.5 Computer and Software Requirements
247
Table 18.6 Recommended Options
247
Material Chemical Resistance
248
Table 18.7 Material Chemical Resistance
248
19 Contact
249
Appendix A
251
Appendix
251
Warning Signs
251
Figures
253
Tables
259
Glossary
261
Index
263
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Bruker SamplePro hr-MAS User Manual (82 pages)
Sample Changer
Brand:
Bruker
| Category:
Laboratory Equipment
| Size: 1 MB
Table of Contents
Table of Contents
3
1 About
7
This Manual
7
Policy Statement
7
Symbols and Conventions
7
2 Introduction
9
Concept
9
Figure 2.1 Samplepro Hr-MAS
9
Limitations of Liability
10
Copyright
10
Warranty Terms
10
Customer Service
10
3 Safety
11
Intended Use
11
Owner's Responsibility
11
Personnel Requirements
13
Qualifications
13
Only Trained Bruker Personnel Are Allowed to Mount, Retrofit, Repair, Adjust and Dis- Mantle the Unit
13
Unauthorized Persons
14
Instruction
14
Personal Protective Equipment
14
Risk to Life for Unauthorized Persons Due to Hazards in the Working Areas
14
Basic Dangers
15
Location of the Robot ON/OFF Switch
15
Figure 3.1 the Robot ON/OFF Switch
15
General Workplace Dangers
16
Accident Hazard from Contact with Hot or Cold Surfaces on the Unit
16
Material Damage Hazard from Overflow of Cryogens
16
Accident Hazard from Asphyxiation
16
Caution
17
Accident Hazard from Breaking or Spilled Samples
17
Material Damage Hazard Due to Improper Maintenance
17
Biological, Chemical Hazard
17
Danger
18
Accident And/Or Material Damage Hazard from Sample Breakage
18
Reference Measurements Should be Made at Regular Intervals to Help Detect Possible Vibration And/Or Electromagnetic Interference
18
Material Damage Hazard from Icing Due to Lack of Nitrogen
18
Material Damage Hazard Software Error
18
Environmental Protection
19
Danger to the Environment from Incorrect Handling of Pollutants
19
To Avoid MIX-Up of the Contents in Rotors, Proper Standard Laboratory Operating Pro- Cedures Must be Followed
19
Signage
20
Warning Signs
20
4 Technical Data
21
General
21
Table 4.1 Technical Data: Weight
21
Table 4.2 Technical Data: Dimensions
21
Table 4.3 Technical Data: Noise Level
21
Electrical
22
Table 4.4 Cooling Device Temperature Range
22
Table 4.5 Electrical Connection Values
22
Table 4.6 Maximum Power Consumption
22
Operating Conditions
23
Rating Plate System
23
Table 4.7 Operating Environment
23
Table 4.8 Bruker Site Planning Guides
23
Rating Plate Robot
24
Rating Plate Exchange Unit
24
Figure 4.1 Rating Plate Robot
24
Figure 4.2 Rating Plate Exchange Unit
24
5 Design and Function
25
Overview
25
Figure 5.1 Samplepro Hr-MAS Overview
25
Brief Description
26
System Description
26
Description of the Samplepro Robotic System
27
Figure 5.2 the Samplepro Robotic System
27
The Robot Back Panel
28
The Samplepro LED Status Light
28
Figure 5.3 the Samplepro LED Status Light
28
The Door Lock
29
The Samplepro Exchange Unit
29
Exchange Unit Back Panel
29
Figure 5.4 Exchange Unit Back Panel
29
Table 5.1 Exchange Unit Back Panel
30
Description of the MAS Pneumatic Control Unit
31
COM Mode
31
Figure 5.5 MAS Unit Setup
31
Figure 5.6 Selecting the Old MAS Communication Mode
31
Description of the Hr-MAS Probe
32
Figure 5.7 Storing MAS Setup Changes
32
6 Transport, Packaging and Storage
33
Symbols on the Packaging
33
Inspection at Delivery
35
Packaging
36
Storage
36
7 Installation and Initial Commissioning
37
Warning
37
Danger to Life from Incorrect Installation and Initial Commissioning
37
8 Operation Overview
39
Safety
39
Emergency Shutdown
39
General Operating Guidelines
40
Switching on the Device
40
Switching off the Device
40
9 Assembling the Tray with Rotors
41
Severe Hand Injury
41
Figure 9.1 Adapter Plate for Room Temperature in Last Position to the Right
43
10 Operation
45
Samplepro Hr-MAS Main Display
45
All Panels and Shields Must be in Place before Operating this Device
45
System View
46
Figure 10.1 the Main Window of the Control Software Samplepro Hr-MAS
46
Holder View
47
Figure 10.2: Holder View
47
Sample Holder List
48
Right Window Panel
48
Container Information
48
Figure 10.3 Sample Holder List
48
Figure 10.4: Container Information - Rotor
49
Figure 10.5: Container Information - Deck Tray
49
Robot Information
50
Exchange Unit Information
50
Figure 10.6 Robot Information about the Safety Door and Rotor Container Barcode Reader
50
Figure 10.7: Samplepro Exchange Unit Information
50
Nitrogen/Air Flow Information
51
Cooling Temperature Information
51
Figure 10.8 Nitrogen/Air Flow Information
51
Figure 10.9: Cooling Device Information
51
Menu and Button Navigation Overview
52
Basic Commands
53
Figure 10.10Door Locked
53
Insert Sample
54
Figure 10.11 the Insert Sample Selection Screen
54
Eject Sample
55
Exchanging Rotors and Rotor Containers
55
Figure 10.12Example before and after Opening the Safety Door
55
Activity History
56
Figure 10.13Close Safety Door
56
Figure 10.14Activity History
57
11 Preventative Maintenance
59
Safety
59
Electrical Hazard from Electrical Shock
59
Cleaning and Decontamination
60
Weekly Maintenance
60
Cleaning and Lubrication
60
Pickup Adapter and Object Sensor Z-Racks
60
Cleaning the Outside of the Samplepro Hr-MAS and Units
61
After Cleaning
61
Other Cleaning Operations
61
Cleaning the Robot Barcode Reader
61
12 Dismantling and Disposal
63
Repair Declaration Form
63
Figure 12.1: Repair Declaration Form
64
13 EC-Declaration of Conformity
65
14 Contact
67
Appendix A
69
Warning Signs
69
Figures
71
Tables
73
Glossary
75
Index
77
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