AGCO Challenger RoGator 600C Workshop Service Manual
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AGCO Challenger RoGator 600C Workshop Service Manual

AGCO Challenger RoGator 600C Workshop Service Manual

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Workshop Service Manual
RoGator 600C
RG635C
AGCC0635.FW001001-
RG645C
AGCC0645.FW001001-
RG655C
AGCC0655.FW001001-
Grubbenvorst
AGCO Netherlands BV, Horsterweg 66a, 5971 NG
July 2015
Grubbenvorst, Netherlands
644410-1
Challenger is a registered trademark of Caterpillar
Inc. and is used under license by AGCO.
EAME
© AGCO 2015
English

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Summary of Contents for AGCO Challenger RoGator 600C

  • Page 1 RoGator 600C RG635C AGCC0635.FW001001- RG645C AGCC0645.FW001001- RG655C AGCC0655.FW001001- Grubbenvorst AGCO Netherlands BV, Horsterweg 66a, 5971 NG July 2015 Grubbenvorst, Netherlands 644410-1 Challenger is a registered trademark of Caterpillar Inc. and is used under license by AGCO. EAME © AGCO 2015 English...
  • Page 2 Find manuals at https://best-manuals.com...
  • Page 3 Table of contents RoGator 600C 1 General ..............1-1 1.1 Foreword .
  • Page 4 Table of contents 1.4.3 Lubricants and fluids ..........1-24 1.4.4 Recommended products .
  • Page 5 Table of contents 2.2.9 Removing the starter ..........2-19 2.2.10 Installing the starter .
  • Page 6 Table of contents 6.1 Drive pump system ..........6-3 6.1.1 General .
  • Page 7 Table of contents 9.3.3 Assembly ........... . . 9-16 9.4 Cylinders .
  • Page 8 Table of contents 10.8.6 Error code 01.2.08 ..........10-69 10.8.7 Error code 04.0.01 .
  • Page 9 Table of contents 10.8.64 Error code 27.1.02 ......... . . 10-159 10.8.65 Error code 27.1.04 .
  • Page 10 Table of contents 10.9.25 Error code 50.1.16 ......... . . 10-247 10.9.26 Error code 50.1.17 .
  • Page 11 Table of contents 10.10.20 Error code 15.1.20 ......... . 10-326 10.10.21 Error code 15.1.21 .
  • Page 12 Table of contents 11.5.7 Inspection of seat adjustment rails/lateral isolator components ... . . 1 1-22 11.5.8 Reassembly of seat adjustment rails/lateral isolator ..... 11-23 11.5.9 Disassembly of seat back and bottom cushion .
  • Page 13 Table of contents 12.5.3 Refrigerant condenser ......... . 12-16 12.5.4 Orifice tube .
  • Page 14 Table of contents 12.20 Service tools ........... 12-48 12.20.1 Safety and safety tools .
  • Page 15 Table of contents 15 Product containment ........... 15-1 .
  • Page 16 Table of contents RoGator 600C 644410-1...

  • Page 17: Table Of Contents

    Table of contents 1. General 1.1 Foreword ............. . 1-3 1.1.1 Service manual .
  • Page 18 Table of contents 1.4.3 Lubricants and fluids ..........1-24 1.4.4 Recommended products .

  • Page 19: General

    1. General 1.1 Foreword 1.1.1 Service manual This service manual has been prepared with the latest service information available at publication time. Read this service manual carefully before performing any service on the machine. Right-hand and left-hand, as used in manual, are determined by facing the direction machine travels when in use.

  • Page 20: Serial Number Engine

    1. General 1.1.6 Serial number identification plates Write serial numbers in spaces below. Use these numbers when referring to machine. AGCO Serial Number Identification Plate (1) is located on the right side of the chassis near the fuel tank. Use these numbers when referring to machine:...

  • Page 21: Serial Number Operator Seat

    Keep machine, all components and systems in correct working condition. Modifications unauthorized by AGCO may impair function, affect machine life and void machine warranty. IMPORTANT: Any modifications to machine or systems not authorized by AGCO void the AGCO warranty. RoGator 600C...

  • Page 22: Safety Alert Symbol

    1. General 1.1.11 Safety alert symbol The safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Look for safety alert symbols both in this manual and on safety signs on this machine. The safety alert symbol will direct your attention to information that involves your safety and the safety of others.

  • Page 23: Prepare For Emergencies

    1.1.15 Waste disposal Incorrect disposal of potentially harmful waste can threaten environment and ecology. Potentially harmful waste used with AGCO machines include items as oil, fuel, fluids and batteries. • Use leak-proof containers when draining fluids; • Never use food or beverage containers that may mislead someone to drink from them;...
  • Page 24 1. General • Escaping air conditioning refrigerants damage the atmosphere. Government regulations require a certified air conditioning service center to recover and recycle used air conditioning refrigerants Also refer to the Dismantling section. RoGator 600C 644410-1...

  • Page 25: Operating Machine

    1. General 1.2 Operating machine Wear the seat belt at all times. Fig. 11 • Make sure that the operator- and ladder areas are clean and dry to prevent personal injuries. • Make sure that all wheel bolts are tightened to correct specifications before operation.

  • Page 26: Travelling On Public Roads

    1. General 1.2.2 Travelling on public roads IMPORTANT: Always walk around and visually inspect entire machine. Check for damage and failure to anything that may create a hazard or be unsafe and repair or replace it. Make sure all machine systems operate, including but not limited to: front road lights, rear tail and brake lights, hazard warning lights , safety lights, parking brake, horn, windshield wiper and washer, and rear view mirrors.

  • Page 27: System Boom Operation

    1. General 1.2.5 System boom operation Make sure no personnel or objects are in path of booms before retracting or extending. Be aware of boom location at all times. Retract and lock booms before driving on public roads. Fig. 16 1.2.6 Overhead Electrical Power Lines Never let the machine come into contact with overhead power lines.

  • Page 28: Handle Fuel Correctly - Avoid Fire

    1. General Some of these factors are: • Awkward positions; • Handling of heavy goods; • Life style as overweight or smoking; • Vibrations; • Shocks from jumping, hitting obstacles. Therefore not only the machine but also the driving behaviour / handling / other tasks, prehistory of the operator and the environment will play a role.

  • Page 29: Towing

    • The tow hook and trailer brake installation on the machine must have a homologation for your country; • The tow hook and trailer brake installation on the machine must be approved by AGCO. CAUTION: Fig. 22 Using machine for towing creates a hazard and can void machine or system warranty.

  • Page 30: Maintenance And Service

    1.3.2 Modifications Welding or altering chassis in any way (such as adding implement towing hitches) can cause damage or failure of components. Modifications not approved by AGCO void machine or system warranty. CAUTION: Before any modification are being done on the machine always clean the machine from any sprayer liquid, spilled or dropped on the machine.

  • Page 31: Chemical Safety

    1. General • Disconnect electrical system before making adjustments or welding on machine. 1.3.4 Chemical safety This cab complies the EN 15695-1: 2009 Cat 4 with a filter element complying to EN 15695-2: 2009 Cat 4 which provides protection against dust, aerosols and vapour.

  • Page 32: Activated Carbon Filter Information

    Follow procedures and equipment recommendations. Fig. 32 (See chemical manufacturer for SDS's on chemical products used with your AGCO equipment). 1.3.5 Activated carbon filter information WARNING: When the door is open to enter or exit the cab, there is a risk of contaminants entering the cab.

  • Page 33: Clean Area

    1. General 1.3.6 Clean area Thoroughly clean work area, machine, systems and components before starting work. Dirty and greasy areas can create work hazards. Fig. 34 1.3.7 Understanding correct service • Light working area correctly and adequately; • Use correct safety lights with wire safety cages;...

  • Page 34: Correct Lifting Equipment

    1. General 1.3.10 Correct lifting equipment Follow the recommended procedures in the manual for removal and installation of components or systems. WARNING: Lifting incorrectly can cause severe injury or machine damage. Fig. 38 1.3.11 Service cooling system correctly Explosive release of fluids from pressurized cooling systems can cause serious burns.

  • Page 35: Avoid Heating Near Pressurized Fluid Lines

    1. General • Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result; • Doctors unfamiliar with this type of injury must reference a knowledgeable medical source. Hydraulic hoses Check hydraulic hoses regularly. Immediately replace damaged and leaking hydraulic hoses. Normally hydraulic hoses have a long working life.

  • Page 36: Batteries

    1. General 1.3.15 Batteries A lead acid battery generates flammable and explosive gases. Keep sparks and flames away from battery. WARNING: Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing and cause blindness if splashed into eyes.

  • Page 37: Lubrication And Maintenance Chassis

    NOTE: All service items shown in the table below can be done by the operator of the machine. All other service and maintenance should be done by a dealer and/or an AGCO educated mechanic. Use the hourmeter as a guide for maintenance intervals.
  • Page 38 1. General Service Item Hours Initial Daily 1000/ annual 20. Replace cab air filter (CAT 4) 21. Clean cab air recirculation filter and drain filter 22. Check service brake system 23. Tighten wheel nuts 500 Hours 24. Change engine oil and filters 25.
  • Page 39 1. General Valve adjustments intervals Valve adjustment intervals (hours) 2000 4000 6000 8000 RoGator 600C 1-23 644410-1...
  • Page 40 1. General Maintenance component overview Fig. 46 1.4.3 Lubricants and fluids IMPORTANT: Capacities listed are approximate. Check fluid levels after filling. 1-24 RoGator 600C 644410-1...
  • Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

This manual is also suitable for:

Challenger rg635cChallenger rg645cChallenger rg655c

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