MIMAKI JV400-LX Series Installation Manual

MIMAKI JV400-LX Series Installation Manual

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Service Documents
JV400-130LX / 160LX
INSTALLATION GUIDE
MIMAKI ENGINEERING CO., LTD.
U RL:http ://e ng.mimaki.co.jp
D500698-22

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  • Page 1 Service Documents JV400-130LX / 160LX INSTALLATION GUIDE MIMAKI ENGINEERING CO., LTD. U RL:http ://e ng.mimaki.co.jp D500698-22...
  • Page 2 Work procedure is changed. Date 2013.01.20 Manual Ver. Remark Status Index Rev. Changes Revised Specification for power supply is changed. Revised Caution for environmental of installation is added. Revised Caution is added. Change Tracking P.1 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 3 Date 2012.01.11 Manual Ver. 1.10 Remark Status Index Rev. Changes Revised Step4 was added. Revised The connection of the ink tube was changed. Revised Hint was added. Label of accessories was changed. Change Tracking P.2 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 4 Service Documents > Change Tracking Change Tracking Date 2011.12.19 Manual Ver. 1.00 Remark Status Index Rev. Changes Released New issued Change Tracking P.3 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 5: Table Of Contents

    7.5 Cleaning the Heads ....... . . 7-8 7.6 Image Quality Adjustment ......7-9 © 2014 MIMAKI ENGINEERING CO.,LTD. Contents...
  • Page 6: About The Installation Guide

     Documents related to this unit Documents other than this document which describe the JV400-130/160LX are listed below. Refer to these as required.  Operation Manual (included with product)  Mechanical Drawing  Maintenance Manual  Accessories List © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 7: Description Of The Ink Used

    Hand the "Material Safety Data Sheet (MSDS)" over to the user who will actually use this unit. Furthermore, explain about the following items with regards to using the product safely.  Usage environment  Emergency measures © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 8: Main Unit Specifications

    20C to 25C ejection stability may deteriorate temperature Temperature  10C/h or less gradient Dust Office equivalent Weight Main unit 198kg(130LX), 235kg(160LX) External dimensions (W) 2885 mm or less © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.3...
  • Page 9: Installation Space

    Issued 3. Installation Space 1,000 mm or more 500 mm or more 500 mm or more 2854 mm or more 1,000 mm or more JV400-130LX : 3634mm or more JV400-160LX : 3879mm or more © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...
  • Page 10: Printer Assembly

     Do not install the machine in the room or area using (photographic) fixing solution or acid solution (acetic acid, hydrochloric acid). An irrecoverable deflection or nozzles missing occur the machine by chemical effect of above solution. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...
  • Page 11: Unpacking

    Because of the small clearance between the main unit and sleeve, lift the sleeve up vertically to avoid Lift up vertically touching the main unit. Sleeve Accessories box Packing Box B Packing Box A © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 12: Assembling The Stands And The Device

    Take-up device unit Put the take-up device units on the roll guide, and tighten the take-up device unit fixing screws. Take-up device unit Roll guide Take-up device unit fixing screw Take-up device unit fixing screw © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 13 5. Mount the take-up device unit Assy on the Roll guide BKT 200A/B. Take-up device unit Assy 6. Fix the Roll guide with the Roll guide shuft holding plate. (Right and left) Roll guide shuft screw: M5x15, 2pcs holding plate Roll guide © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 14 Roll holder Assy 9. Fix the Roll guide with the Roll guide shuft holding plate. (Right and left) screw: M5x15, 2pcs Roll guide Roll guide shuft holding plate 10. Lock the four stoppers of the stand. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 15 Stay 2 13. Hold the handles of the plotter by four people. 14. Put the front face of the stand first. Align the screw hole of the stand and that of the main unit. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 16  Hold down the stand stay and tighten the screw. (4), Fully tighten the screws that were temporarily tightened on the step (2). 17. Remove two screws each from the right and leftsides and detach the Stay1. Stay 1 © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 17 Roll Holder position label 30mm Roll Holder 3 Inch Roll Media Set Position 2 Inch Roll Media Roll Holder posi- tion label 20. Check Clamp Lever is lowered. When Clamp Lever is lifted, push it down. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 18 OK NG Roll Stopper Arm Roll Stopper Roll Holder Side (Side of the unit) 23. Connect the cable of the take-up device to the connector at the bottom of the plotter. For take-up device © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 19: Mounting The Drying Heater Assy

    Drying fan side plate L/R and set. 2), With a screw(P4x10SMW,4pcs), fix Drying Heater Assy.(Right and left.) 3), Attach the Corner guard.(Right and left) Positioning screw Drying fan side plate R Corner guard Screw Drying heater Assy. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.3 P.10...
  • Page 20 Slack off the cable so that the tension may not apply on RED/ GREEN the connector. cable Fixing nut of the Cable lock Fix the F/G cable 5. Attach the cover removed in the Step 3. MS Cover-C Cable fixing nut © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2 P.11...
  • Page 21 And then tighten the screws. Fix the Heater cover U with Screw(P4x10SMW), for the Drying fan side plate L/R. (Right and left) Tighten temporarily Heater cover U Screw Hung the ditch to screw © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2 P.12...
  • Page 22 Assy., and hung the ditch of the Heater skirt to the screws. And then tighten the screws. Fix the Heater skirt with Screw(P4x10SMW), for the Drying fan Heater skirt side plate L/R. (Right and left) Heater skirt Screw Hung the ditch to screw © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2 P.13...
  • Page 23: Mounting The Accessories

    Put a hook of the waste ink tank guard in a hole of the printer guard then lock it. Hole Hook 4. Attach the “Connector guard A” and “Connector guard B”. Connector guard A P3x8SMW(Black) Connector guard B © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.3 P.14...
  • Page 24: Removing The Stopper

    1. Open Front cover, remove the screws (P4x 10SMW, 1pcs), and remove Head stopper. As the screw is at the rear side of the encoder scale, be careful not to damage on the encoder scale when removing it. Head stopper © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2 P.15...
  • Page 25: Removing The Fitting

    Station base Fitting can be disposed of. Ink guide Tube Fitting Cut at both ends 3. Insert the end of the tubes that is cut to the exhaust hole. Exhaust hole Tube © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0 P.16...
  • Page 26: Ink Set

    2 Changing of Joint Confirm the above ink paths, and change the joint concerned. 5.1 (p.2) 3 Pasting label on eco case Paste the label indicating ink color on the eco case. 5.2 (p.6) © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.3...
  • Page 27: Changing The Joints

    For joints number from 5 to 8, attach rubber plug to them. Circulation path Liquid contact valve C,D are unused. For removed tubes, be careful that they will not be bent, and they should bundle together. Circulation path: Connect. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.5...
  • Page 28 For joints number from 1 to 8, attach rubber plug to them. Liquid contact valve A,B,C,D are unused. For removed tubes, be careful that they will not be bent, and they should bundle together. Circulation path: Connect. Circulation path © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.5...
  • Page 29 Leave a space of around 0.5 mm between the coupler and screw. When clamping the joint screws, do not clamp them too much. 5. Return the Rear cover - LU to the original location, and affix using the screws. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.4...
  • Page 30 Attach the Tube tag “8” Fitting Check valve Remove Pump W filter tube with Tube tag “7” L connector 3. Return the Rear cover - LU to the original location, and affix using the screws. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 31: Pasting Label On Eco Case

    Paste it by using the right surface of the eco case. upper corner as reference. Paste it by using the right upper corner of the rear surface of the eco case as reference. Label of accessories Label © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.3...
  • Page 32: Power Supply Related

    2 Connecting the Power Cable Connect the power supply cable. 6.2 (p.3) 3 Turning the Power On Turn on the power supply. 6.3 (p.4) 4 Turning the Power Off Turn off the power supply. 6.4 (p.5) © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 33: Setting The Voltage Selector

    The device voltage should be switched to 100 to 120V or 220 to 240V to match the power supply voltage. Because the device may be damaged by an incorrect setting, do not change the setting after installation. 1. Switch the voltage selector switch to the side for the voltage you are using. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 34: Connecting The Power Cable

    3. Lock the power cable. Run the power cable through the clamp, and lock the clamp until it clicks. 4. Insert the power plug into a plug socket. Insert into the socket of separate power line, respec- tively. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.1...
  • Page 35: Turning The Power On

    2. When you press the power switch at the front of the machine, it will start. When the power is turned on, the firmware version is displayed. BOOT Power on JV400 Start-up ver. 1.00R0 PLEASE WAIT INITIALIZE MOTOR PLEASE WAIT SEARCHING ORIGIN <LOCAL> © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 36: Turning The Power Off

     Do not turn off the main power switch on the side, as this will stop the function for preventing nozzle blockages from functioning. 1. Press the power switch on the front of the device once. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 37: Outputting Plots

    Perform test print to check the nozzle status. 4 Cleaning the Heads Perform cleaning to recover from nozzle missing and deflection. 7.5 (p.8) 5 Image Quality Adjustment Perform the adjusting function such as FEED COMP. and DROP.POScorrect. 7.6 (p.9) © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 38: Setting At Startup

    Area of 230~240V : “ 230V and over “ If you do not set the proper voltage, it may cause damage. 5. Terminate with [ENTER]. INITIAL SETTING (When you press [END], the screen returns to the previous one.) COMPLETED [ENT] © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 39: Pressure Adjustment (Deleted)

    INSTALLATION GUIDE > Outputting Plots > Pressure Adjustment (Deleted) Rev. Issue 2011.02.15 Revised 2012.10.15 F/W ver. Remark Model JV400-130/160LX 1.00 7.2 Pressure Adjustment (Deleted) This page is deleted © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 40: Performing The Initial Ink Fill

    7. Select a damper on which you perform air purge. SELECT DAMPER [] []: Select 12345678 1234---- [ENTER]: Register ----5678 This does not mean that you can perform air purge on all air purge ports you selected at the same time. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.5...
  • Page 41 Connect the top edge of the ink filling jig with the “Fitting” on the carriage front surface. Ink filling jig Ink filling jig (Connect the top edge. 12. Press the [ENTER] key to return the carriag to the position that CAPPING POSITION close the cap. MOVE START [ENT] © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...
  • Page 42 Press the [] key to terminate the operation. rotate 90 degrees valve opening shaft 15. When you press [ENTER], the cleaning operation starts. ** CLEANING ** When the cleaning operation has been completed, the screen PLEASE WAIT returns to LOCAL. <LOCAL> © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...
  • Page 43: Performing A Test Print

    (FEED DIR.) [ENTER] :Print start (SCAN DIR.) 3. Perform test print and return to LOCAL. ** PRINTING ** PLEASE WAIT <LOCAL> width:1000mm 4. Check the nozzle status, and if nozzle missing etc. occurs, perform cleaning. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 44: Cleaning The Heads

    Start the cleaning operation with [ENTER]. [] [] :Select the Head. [] [] : Select perform or not. [ENTER] :Start cleaning. 4. Perform cleaning and return to LOCAL. ** CLEANING ** PLEASE WAIT <LOCAL> width:1000mm © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 45: Image Quality Adjustment

    BiDir #PRINT ADJUST 6. Press the [ENTER] key to draw the pattern. SELECT :SiDir [ENTER] : To start Pattern drawing [] : To the compensation display #PRINT ADJUST (Without drawing) SiDir :PRINT Pattern drawing © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2...
  • Page 46 11. When compensated, draw and check the patterns again. 900Hi ReDir WF1 H1A-H1B : 0.0 Repeat “Drawing -> Checking (Compensating)” until -99.9~99.9 any compensation is not required. 900Hi ReDir WF1 H1A-H1C : 0.0 -99.9~99.9 © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2 P.10...
  • Page 47 15. When compensated, draw and check the patterns again. 900Hi BiDir WF1 900DPI BiDir : 0 Repeat “Drawing -> Checking (Compensating)” until -200.0~200.0 any compensation is not required. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2 P.11...
  • Page 48 When “+” value is input: The distance of two bands separates. First band When “-“ value is input: The distance of two bands comes closer. 4. It returns to LOCAL. <LOCAL> width:1000mm © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.2 P.12...
  • Page 50 D500698-22-30042014 FW: 2.50 ©2013 MIMAKI ENGINEERING CO., LTD.

This manual is also suitable for:

Jv400-130lxJv400-160lx

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