Bornack LH200 Translation Of The Original Instructions

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LH200

Translation of the original instructions

Directive 2006/42/EC on machinery

Table of Contents

Summary of Contents for Bornack LH200

Page 1 LH200 Translation of the original instructions Directive 2006/42/EC on machinery...
Page 2 BRIEF DESCRIPTION INTENDED USE Minimum weight of the load: depending on the ratio, see diagrams from page 18 The load holder LH200 may only be used Application temperature: -30 °C to to manually lift, position or lower loads +60 °C from or to a higher or lower level. A suit- able rope clamp can be used to facilitate All other uses are deemed improper.
Page 3: Table Of Contents
• BORNACK kernmantle rope GEOSTATIC 9 mm or 16 mm made of polyamide CAUTION: RISK TO LIFE! with It is not allowed to use the LH200 to - connector acc. to EN 362 made of secure persons! aluminium or steel and...
Page 4 4 | 5 LH200 Connector acc. to EN 362, permanently Lock attached to the washer basic unit Cover over the mechanical part Carrying handle Basic unit with identification Supporting Strap for attaching rope the hoist Thimble with identification Pull rope Connector acc.
Page 5 ACCESSORIES Clamping Connector Rope clamp acc. to EN 362 Connection opening Simple pulley Double pulley for 9 mm rope for 9 mm rope Load hook Connection opening Double Simple pulley pulley for for 16 mm 16 mm rope rope Load hook...
Page 6: Possible Misuses
Therefore, observe able lanyards are used (rope diameter, the minimum weight of the load. rope expansion etc.). Only use original • It is not allowed to use the LH200 to ropes from BORNACK. Wear a safety secure persons. helmet.
Page 7 • The load may only be hooked into the support rope or the pulleys to which the support rope is connected. • The lock function of the LH200 cannot be guaranteed, if it is used over edges. Therefore do not use the LH200 over edges.
Page 8: Information Before Use
• The last inspection by an expert was machine. carried out within the past 12 months. • The user must have completely read • The pins on the roller of the LH200 are and understood the instructions in a flawless condition, are tight and before use.
Page 9 Ratio 2:1 Seillänge = 2 x H Seillänge = 3 x H In case of ratios of 2:1 (LH200 with a 2:1 Rope length = 2 x H Rope length = 3 x H hoist) e.g. at least 10 m + (2 x 10 m) = 30 m rope is required for a lifting height...
Page 10: Lh200 In Use
10 | 11 LH200 IN USE ATTENTION: Select an anchor point that allows the load holder to be used without it being in the fall space of the load holder and load! A Attach the load holder basic unit directly to the anchor point using the connector acc.
Page 11 C One/two rope clamp(s) (ascender right/left) can be used for a better grip on the 9 mm rope and to facilitate use of the LH200. To do this, open the clamping cam and insert the rope. Observe the User Manual of the rope clamp.
Page 12 The load can be parked in this way. Lowering F The auto-stop function of the LH200 is unlocked by pulling the pull rope. The load can now be lowered in a controlled manner. The lowering...
Page 13 ATTACHMENT OF THE HOIST Observe the User Manual of the pulleys. ATTENTION: To integrate the hoist, only the pulleys sold as accessories for the LH200 may be used. ATTENTION: The plates of the connection opening must surround the rope and be secured with a connector.
Page 14 - 1. Place the support rope into the lower pulley. - 2. Attach the support rope with the connector on the strap of the LH200 to mount the hoist. J A ratio of 3:1 is achieved as follows: - 1. Place the support rope into the lower pulley.
Page 15 LH200 IN USE K A ratio of 4:1 is achieved as follows: - 1. Place the support rope into the left roller of the lower double pulley. - 2nd Place the support rope into the upper pulley. - 3rd Place the support rope into the right roller of the lower double pulley.
Page 16 Compatibility must be assessed in a risk analysis. Only combine with components that bear a CE symbol. If you have any questions about compat- ibility or you require help with the risk analyses, feel free to contact BORNACK.
Page 17 MINIMUM WEIGHT Depending on the ratio and work height, the load requires a minimum weight to guarantee the function of the LH200. To be able to lower the load when operated from below, the load must, e.g., have a minimum weight of approx.
Page 18 18 | 19 LH200 IN USE Ratio 2:1 Übersetzung 2:1 Arbeitshöhe (m) Work height (m) Ratio 3:1 Übersetzung 3:1 Arbeitshöhe (m) Work height (m)
Page 19 LH200 IN USE Ratio 4:1 Übersetzung 4:1 Work height (m) Arbeitshöhe (m) Ratio 5:1 Übersetzung 5:1 Arbeitshöhe (m) Work height (m)
Page 20: Safety Regulations
• Protect equipment during storing, use instructions are not observed! and transportation against the effects • The LH200 may no longer be used of heat (e.g. welding flames or sparks, even in the case of very minor faults. burning cigarettes) and chemicals (e.g.
Page 21: Other
ISO 9001:2015. • Risk analyses • Rescue concepts The stated maximum useful load of the • Training courses LH200 has been confirmed in corre- • Expert inspections sponding static and dynamic tests. • Technical inspections • Maintenance + inspections REGULAR INSPECTIONS please contact our e-mail hotline: info@ •...
Page 22 The following recommendation applies • Maintenance may only be carried out for the use of the LH200: by BORNACK or an expert briefed by BORNACK about the inspection, Maximum usage period after being...
Page 23 • For reasons of liability, repairs may effect on the strength of the equip- only be carried out by BORNACK or in a ment. workshop authorised in writing by • Protected storage in the DRYPACK.
Page 24 24 | 25 OTHER PRODUCT IDENTIFICATION The following identification is on the product: Identification basic unit: Logo Product name Product category Product type Size Item number Charge Serial number Production date Useful load Data matrix Warning: Warning: risk of falling objects hand injuries Warning: Warning: rollers run in...
Page 25: Ec Declaration Of Conformity
Christoph Hemmann, the final user. This declaration becomes c/o BORNACK GmbH & Co. KG invalid, if the product is modified in any Bustadt 39, 74360 Ilsfeld, Germany way. We hereby declare that the machine...
Page 26: Test Card
26 | 27 T E S T C A R D FOR ANNUAL MONITORING Type: The test list must be _________________________________ completed in full by the Production date: expert during the annual ___________ ____________ Rope Basic unit inspection. Charge: _________________ _____________ Rope Basic unit...
Page 27 T E S T C A R D FOR ANNUAL MONITORING Please complete: Year Basic unit: Complete and clean? Identification legible? No deformed parts? No cracks in load-bearing parts? No wear / abrasion? No corrosion? No foreign bodies within the unit? Does the pulley rotate smoothly? Centrifugal force...
Page 28 28 | 29 T E S T C A R D FOR ANNUAL MONITORING Please complete: Year Cover over the mechanical part undamaged? Cover below the cover of the mechanical part undamaged? Lock washers of the rollers are in place and undamaged? Rivets are undamaged and tight?
Page 29 T E S T C A R D FOR ANNUAL MONITORING Please complete: Year Rope: Complete and clean? Identification legible? No knots in the rope? Rope unworn / no wear? Undamaged? Rope seam complete and undamaged? Rope not damaged or worn near the connector? Blocked...
Page 30 30 | 31 Notes:...
Page 31 Notes:...
Page 32 Tel. + 49 (0) 70 62 / 26 90 0-0 Fax + 49 (0) 70 62 / 26 90 0-550 info@bornack.de www.bornack.de © BORNACK – Subject to technical changes Reprinting or duplication, even of excerpts, is only permitted with written consent Status: 04/2022 GAL Art. No. 8000161_EN jba...