Related Manuals for DALBO TRIMAX 520
Summary of Contents for DALBO TRIMAX 520
- Page 1 TRIMAX 520 USER MANUAL Original edition User instructions Date of publication: 03/2021 Date printed: 03/2021 Language: Type: TRIMAX 520 Lift Type no. 60109 Product no.: TRIMAX 520 Serial no.: 107040-xxxx...
- Page 2 TRIMAX 520 TRIMAX Type 520 cm Congratulations on your new TRIMAX. For safety reasons and to achieve the best possible use out of your heavy duty stubble cultivator, you should read through the user instructions carefully before use. It is important that the operator understands the content of this user manual before operating the heavy duty stubble cultivator.
- Page 3 TRIMAX 520 © Copyright 2021. All rights reserved DALBO. Page 3...
- Page 4 This machine complies with the safety requirements of the European safety guidelines. On behalf of DALBO A/S Date: Carsten Jensen, CEO Page 4...
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Page 5: Preface
DALBO have shown true, Danish pioneering spirit. Disc rollers complete the assortment. Building on 70 years of experience, it is the intention of DALBO to follow the structural development and seek to meet modern agricultures need for efficient and reliable machines. -
Page 6: Table Of Contents
TECHNICAL DATA ........................14 ............................14 ELIVERY HOW TO READ THE INSTRUCTION MANUAL ..............15 USE ..............................16 TRIMAX 520 ..................16 ENEFITS FROM THE USE OF ........................17 IMITATIONS IN USE PREPARATION OF THE TRACTOR ..................18 ....................... 18 HE BALLAST OF THE TRACTOR .......................... - Page 7 TRIMAX 520 ..........................28 UBRICATION ........................... 29 YDRAULICS ............................29 ISC PIVOT ........................29 EAR PARTS INES REPLACEMENTS AND REPAIRS ....................30 ........................... 30 YDRAULICS Unfolding and folding of side sections. Changing the cylinder ..........30 Unfolding and folding of side sections. Replace gaskets ............31 Hydraulic 3D stone control.Changing the hose.................
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Page 8: Introduction And Identification Of Serial Number
TRIMAX 520 Introduction and identification of serial number Information • This user manual is intended for the person who uses and maintains the stubble cultivator. It contains all items concerning safety, use and maintenance. It is very important that all users read and understand the user guide before starting to use the stubble cultivator. -
Page 9: Location Of Serial Number
Year of production. CE mark. Warranty provision By default, your TriMax is delivered with a 2-year warranty from the date of delivery. DALBO A/S shall bear no liability for damage caused by the improper use of the stubble cultivator. Page 9... -
Page 10: Safety
No amount of good advice can replace “common sense” and “paying attention” at any given time, but the instructions mentioned above are a great start to a safe and secure operation of your DALBO stubble cultivator. -
Page 11: Hydraulics
TRIMAX 520 • Only use the stubble cultivator if all safety devices have been mounted. Defective safety devices must be replaced immediately. Hydraulics • No persons may be positioned within the operational radius of the machinery when the hydraulic system has been activated, since there is a risk of being crushed. -
Page 12: Mounting
TRIMAX 520 • The warranty for hydraulic hoses is limited to the exchange of hoses due to defective materials or manufacturing defects. The warranty does not apply forwear and tear, friction, cuts, or hoses that have been squeezed. Mounting • There is a risk of crushing when carrying out mounting. Standing between the stubble cultivator and the tractor or between parts being connected is not allowed. - Page 13 TRIMAX 520 Furthermore, the manufacturer is not liable for any damage that results from incorrect use. Responsibility for this rests solely with the user. • No extra weight may be installed on the stubble cultivator. Page 13...
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Page 14: Technical Data
TRIMAX 520 Technical data Fig. 5. TRIMAX 520 Size (cm) HK (recommended) Gross Weight kg: 4000 Number of tines Number of plates Number of T-rings Extra equipment Delivery The stubble cultivator is delivered fully assembled, on a truck. In connection with export it may happen that the machine is partially disassembled. -
Page 15: How To Read The Instruction Manual
TRIMAX 520 How to read the instruction manual It is possible that the order in which the topics are listed does not follow a specific logic. Please refer to the table of contents, where the titles for the relevant topics can be found. -
Page 16: Use
Their follower is equipped with 60 cm t-rings. Benefits from the use of TRIMAX 520 The TRIMAX 520´s benefits consist of: • Precise setting of depth between 4 and 30 cm. -
Page 17: Limitations In Use
TRIMAX 520 TRIMAX is particularly suited for work on the upper layers of soil, where the biggest turnover of plant materials happens. Therefore, TRIMAX is an efficient tool to include in a strategy for reduced soil treatment, since TRIMAX can provide a full cut of the field with just one drive through, including a uniform mixing up of plant residue and the microorganisms in the soil. -
Page 18: Preparation Of The Tractor
TRIMAX 520 Preparation of the tractor The ballast of the tractor When mounting the appliance, it is absolutely necessary that the highest degree of stability between appliance and tractor is achieved – this can be ensured by using ballast, in order to counterbalance some of the weight of the mounted appliance. -
Page 19: Connecting And Disconnecting
The lift should stand in position control. • Remember to secure where needed, with a linchpin or bolt. Hydraulicsconnection On the TRIMAX 520, different hydraulic outlets on the tractor are necessary. Table 1. Hose labels Model Outlet Colour Function 1 Double acting DV... -
Page 20: Disconnecting
TRIMAX 520 Disconnecting Fig. 9 The TRIMAX 520 must be disassembled i a folded-out state. Remember to release the pressure from connecting hoses to the hydraulic system, before disconnecting the hoses. (Hose marking, Red) Fig. 10 Furthermore, the ball plug valve of the hydraulic stone control must be closed. -
Page 21: Settings
(Hose marking, Green).The working depth can be read in the LCD display of the Dalbo Depth Control. -
Page 22: More Shallow Soil Cultivation
To change to a more shallow setting, the T-ring-roller is pulled up via the double working hydraulic functionality (Hose marking, Green).The working depth can be read in the Dalbo Depth Control LCD display in the cabin.The top rod length is adjusted, if necessary until the frame is horizontal. -
Page 23: Hydraulic 3D Stone Control
TRIMAX 520 Hydraulic 3D stone control The working pressure is adjusted to around 70 bar = green area on the manometer (A). The actual pressure can be controlled continuously on the manometer (A). After the adjustments have been done, shut the ball plug valve (B) and the hydraulic hose can be disconnected from the tractor. -
Page 24: Driving And Operation
TRIMAX 520 Driving and operation Proper operation is important in order to get optimal performance from your TRIMAX. This applies to both work in the field and in terms of safety. It is therefore crucial that you have thoroughly read the safety precautions that cover the stubble cultivator. -
Page 25: Driving Speed
TRIMAX 520 Driving speed In order to achieve an optimized cultivation of the soil, a speed between 8 and 12 km/h is required. However, driving should always be done according to conditions. We are obliged to inform you, that wear and tear will increase significantly as the speed is increased. -
Page 26: Troubleshooting
TRIMAX 520 Troubleshooting Problem Cause Fixing The harrow tracks Discs adjusted wrongly The discs are adjusted for work in the are not covered surface, so that an adequate amount of properly soil is thrown back towards the harrow tine Length of the top rod... - Page 27 TRIMAX 520 Tractor cannot be The stubble cultivator Always make sure to lift the stubble controlled in the may NOT be in the cultivator, when performing turns in the headland ground during turns headland. Page 27...
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Page 28: Maintenance
TRIMAX 520 Maintenance Good maintenance ensures a long life for the TRIMAX and therefore optimal yield from the stubble cultivator. Grease fittings have therefore been installed in places where wear is greatest. All screw connections must be tightened after the first day of work. Cotter pins and bolts should be checked to avoid breakdowns. -
Page 29: Hydraulics
The tips of the tines must be replaced once the wear and tear is significant enough to cause the result of the fieldwork to be unsatisfactory or before any wear and tear on the console can be detected. Always make sure to use original spare parts from Dalbo A/S Page 29... -
Page 30: Replacements And Repairs
TRIMAX 520 Replacements and repairs Safety is crucial in regard to all repair work on the TRIMAX. The following items must therefore be observed at all times, as well as all items under safety at the beginning of the instruction manual. -
Page 31: Unfolding And Folding Of Side Sections. Replace Gaskets
TRIMAX 520 Unfolding and folding of side sections. Replace gaskets Fig. 20 3/8" Gas 3/8" Gas Grease Grease Nipple M6x1 Nipple M6x1 Lmin=684 L.max=1084 Stroke=400 1. The cylinder (part no. 33249) is emptied of oil by carefully moving the piston back and forth. -
Page 32: Hydraulic 3D Stone Control.changing The Hose
TRIMAX 520 Hydraulic 3D stone control.Changing the hose The system is made pressure free by connecting the system to the single working outlet of the tractor. Next, the ball plug valve is opened and the outlet of the tractor is put in floating position. The defect hose can now be removed and you can mount a new one. -
Page 33: Hydraulic 3D Stone Control. Replace Gaskets
TRIMAX 520 Hydraulic 3D stone control. Replace gaskets Fig. 22 1. The cylinder (part no. 77963) is emptied of oil by carefully moving the piston (pos. 3) back and forth. 2. Move the piston (pos. 3) to the middle position, then unscrew the end cap (pos. -
Page 34: T-Ring Flat Steel Crumbler Cylinder. Changing The Cylinder
TRIMAX 520 T-ring flat steel crumbler cylinder. Changing the cylinder Fig. 23 DISMANTLING: 1. The T-ring flat steel crumbler is placed on an even surface. 2. The hydraulic pressure is removed from the cylinders. 3. The hoses are removed. 4. Nails, cotters and splitters are removed. -
Page 35: T-Ring Flat Steel Crumbler Cylinder. Replace Gaskets
TRIMAX 520 T-ring flat steel crumbler cylinder. Replace gaskets Fig. 24 DISMANTLING: 1. Empty the cylinder of oil, (if necessary, use compressed air to move the piston back and forth to push the hydraulic oil out). 2. Drive the piston to the centre position. Locking ring (pos. 7) is removed from the head at both ends. -
Page 36: Replacement Of Shaft, Bearings And T-Rings
TRIMAX 520 Replacement of shaft, bearings and T-rings TRIMAX is lowered onto the surface. Support for the flat steel crumbler is established, if required. Pay attention to unintentional rolling when the bolts in the bearings are removed. Fig. 25 1 The bolts in the bearings are removed. - Page 37 TRIMAX 520 It is possible to purchase a “goosefoot” (B). It is Fig. 27 mounted under the standard tine tip (A). Page 37...
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Page 38: Diagrams
TRIMAX 520 Diagrams Hydraulic 3D stone control Manometer 91238 Manometer Accumulator 1.0 L Accumulator 1.0 L Accumulator 1.0 L Accumulator 1.0 L Accumulator 1.0 L Accumulator 1.0 L Accumulator 1.0 L Accumulator 1.0 L 60 Bar 60 Bar 60 Bar... -
Page 39: Side Wings
TRIMAX 520 Side Wings 1 mm 1 mm Throttle Throttle Counterthrottle, doub. Tractor pump and valve (valve) Clap folding The hydraulic hose marked with Page 39... -
Page 40: T-Ring Flat Steel Crumbler
TRIMAX 520 T-ring flat steel crumbler 1 mm 1 mm Throttle Throttle Counterthrottle, doub. Tractor pump and valve (valve) Depth Depth control The hydraulic hose marked with GREEN Page 40... -
Page 41: Disposal
TRIMAX 520 Disposal The pressure must be taken off the hydraulic system. With disassembly/dismounting, attention should be directed towards the weight of the part in question. It is therefore important that this part is supported or lifted up, so that there is no risk of collapse. -
Page 42: Spare Parts Notes
TRIMAX 520 Spare parts notes _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _______________________________________________________________ _________________________________________ Page 42...