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Edificio Genebre. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
genebre@genebre.es - www.genebre.es
INSTALLATION, OPERATION AND MAINTENANCE
MANUAL
Full bore ball valve Wafer type
Ref. GENEBRE: 2105 – 2110 – 2115 – 2118 – 2119
GENEBRE S.A.
FECHA DE REVISIÓN: 23/03/2020
NUMERO DE REVISIÓN: 2
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Summary of Contents for Genebre 2105
- Page 1 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION AND MAINTENANCE MANUAL Full bore ball valve Wafer type Ref. GENEBRE: 2105 – 2110 – 2115 – 2118 – 2119 GENEBRE S.A. FECHA DE REVISIÓN: 23/03/2020 NUMERO DE REVISIÓN: 2...
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Page 2: Table Of Contents
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Installation, operation and maintenance instructions 1. Products description ..................3 2. Transport and Storage conditions ............. 3 3. Valve Breakdown ..................4 4. Installation Instructions 4.1 Preparation... -
Page 3: Products Description
- www.genebre.es 1. Product description. Genebre, S.A. offers a wide range of ball valves (90º turn), designed and assembled to handle and drive fluids in industrial procedures. The compatibility of materials used to build the valves (see technical specifications) and the application of valves to the different industrial processes is at user's risk. -
Page 4: Valve Breakdown
- www.genebre.es If you notice any kind of anomaly during reception of the goods, contact immediately with GENEBRE in order to determine the possible responsibilities on the issue. IMPORTANT NOTE: Before installing and/or manipulating these elements READ CAREFULLY the enclosed instructions for use and OBSERVE all contained information. - Page 5 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Material Nº Denominación / Name Ref. 2105/2115** 2110 Cuerpo / Body ASTM A105 (Painted) AISI 316 Tapón / Plug AISI 304 AISI 316...
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Page 6: Installation Instructions
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Acabado Superficial / Nº Material Denominación / Name Surface Treatment Decapado / Shot Blasting + Pickling ------ Cuerpo / Body Acero Inox. / S.S. CF8M ( 316) Decapado / Shot Blasting + Pickling ------ Tapón / Plug... -
Page 7: Installation
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Check correct performance of the valve by turning the handle clockwise and making sure the ball closes the fluid flow. If this is not the case, check if there are foreign particles inside the valve and repeat the whole operation. -
Page 8: Usage
To close it, you must turn the handle 90 degrees clockwise. When the handle is inline with the pipe, valve is open. 5.3) Remote operation When automation of ball valves is required, GENEBRE S.A. can provide a great variety of pneumatic actuators, electric actuators, electropneumatic and electronic positioners to cover a large range of operations. -
Page 9: Stem Leaks
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6.1) Stem leakage Remove the handle or actuator and tighten the Nut (part. 12 or part. 11 acc/ art.) of the stem packing (see Section 8.2). If the leakage persists, valve should be disassembled to replace the stem Washers (part.7 or part. - Page 10 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es b. - Loosen and remove the Plug (part. 2) turning counter-clockwise using a special tool. Be careful not to damage the contact surfaces.
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Page 11: Reassembling
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 7.2) Reassembling of the valve Before proceeding to reassemble the valve, make sure that reparation kit and/or pieces to be used are appropriate and original from the factory. -
Page 12: Hygiene And Safety Instructions
Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es MEDIDA Torque accionamiento N·m 4 – 5 DN15 6 – 8 DN20 8 – 10 DN25 12 – 14 DN32 18 – 20 DN40 25 –... - Page 13 Edificio Genebre. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Before removing a valve from a pipe, always check if the line is completely drained and depressurized. 9.2) Always operate the valve in open position to make sure there is no pressure in the internal cavity.
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