KFI STEALTH Series Manual
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KFI STEALTH Series Manual

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READ AND SAVE THIS MANUAL.
This manual contains important safety
precautions which should be read and
understood before operating the product.
Failure to do so could result in serious
injury. This manual should remain with the
product. Specifications, descriptions, and illustrations
in this manual are as accurate as known at the time of
publication, but are subject to change without notice.
Made in China - REV 20220725
STEALTH
SYNTHETIC CABLE
ATV/UTV WINCH
#SE25
MODEL
2,500 LB. (1134 KG)
Support:
KFI Products - Kappers Fabricating, Inc., Spring Valley, MN USA
SERIES
SERIAL NO. LABEL
or visit
www.kfiproducts.com

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  • Page 1 Specifications, descriptions, and illustrations in this manual are as accurate as known at the time of or visit publication, but are subject to change without notice. www.kfiproducts.com Made in China - REV 20220725 KFI Products - Kappers Fabricating, Inc., Spring Valley, MN USA...

  • Page 2: Table Of Contents

    MODEL #SE25 – 2,500LB (1134KG) WINCH TABLE Of CONTENTS Table of ConTenTs Maintenance ......... 13 Introduction ........1 Motor ............13 Accessories ..........1 Lubrication ..........13 This Manual ..........1 Safety Definitions ......1 Synthetic Cable Inspection .......13 Important Safety Instructions ..2 Cable Assembly Replacement ....14 Controls and Features .....

  • Page 3: Introduction

    MODEL #SE25 – 2,500LB (1134KG) WINCH INTRODUCTION InTroduCTIon safeTy defInITIons Congratulations on your purchase of a KFI winch. KFI The purpose of safety symbols is to attract your researches and develops winches to strict specifications. attention to possible dangers. The safety symbols, and...

  • Page 4: Important Safety Instructions

    MODEL #SE25 – 2,500LB (1134KG) WINCH IMPORTANT SAfETy INSTRUCTIONS ImporTanT safeTy WarnInG Pull only on area of the vehicle as specified by the vehicle manufacturer. InsTruCTIons WarnInG Cancer and Reproductive Harm - WarnInG Do not use the winch to secure or www.P65Warnings.ca.gov hold a vehicle for a long period of time.
  • Page 5 MODEL #SE25 – 2,500LB (1134KG) WINCH IMPORTANT SAfETy INSTRUCTIONS WarnInG CauTIon When re-spooling the cable, ensure If the motor stalls, do not maintain that the cable spools in the under-wind position with power to the winch. the cable entering the drum from the bottom, not Electric winches are designed and made for the top.

  • Page 6: Controls And Features

    MODEL #SE25 – 2,500LB (1134KG) WINCH CONTROLS AND fEATURES ConTrols and feaTures Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the control features. Save this manual for future reference. Winch 1. Motor – 1.20 HP 12V DC motor provides power to 5.

  • Page 7: Installation

    This kit includes mounting bolts with different lengths for fastening the winch (M8 x This KFI 2,500 lb winch is designed with a bolt pattern 20, 25, and 30mm long). Use the length that best that is standard for this class of winch. Many winch fits your mounting application.

  • Page 8: Mount The Contactor

    MODEL #SE25 – 2,500LB (1134KG) WINCH ASSEMBLy Mount the Contactor Mount the Hand Remote Socket (optional, sold separately) Find a location for the contactor. If the model specific mounting kit does not indicate a 10. Determine a mounting location for the Hand Remote recommended contactor location, then it is socket.

  • Page 9: Wiring The Winch

    MODEL #SE25 – 2,500LB (1134KG) WINCH ASSEMBLy Wiring the Winch noTICe If you are installing the remote socket along with the mini rocker switch, you will CauTIon Never route electrical wires across need to connect the remote socket to the contactor any sharp edges, through or near moving parts, or and then the mini rocker switch to the remote near parts that become hot.

  • Page 10: Winch Wiring Diagram

    MODEL #SE25 – 2,500LB (1134KG) WINCH ASSEMBLy Winch Wiring Diagram Note: Some batteries may require the use of longer bolts to fasten both the winch wire ends and the stock vehicle wiring. Use two M6 x 20mm Bolts (included) if required. NEG(-) NEG(-) POS(+)

  • Page 11: Controller Wiring Diagram

    MODEL #SE25 – 2,500LB (1134KG) WINCH ASSEMBLy Controller Wiring Diagram #ATV-HR Remote Socket #ATV-HR Handheld Corded Remote (Optional - Not Included) IGNITION FED WIRE - VOLTAGE MUST ONLY BE SUPPLIED WHEN THE #ATV-CONT or KEY IS TURNED ON. #AS-CONT Contactor Block +12VDC #ATV-MR Mini Rocker Switch...

  • Page 12: General Tips For Safe Operation

    MODEL #SE25 – 2,500LB (1134KG) WINCH OPERATION General Tips for Safe Operation Self Recovery Your SE25 winch is rated at 2,500 lbs. capacity in first Locate a suitable anchor such as a strong tree trunk or layer (max) when spooling the first cable layer on the boulder.

  • Page 13: Winching Techniques

    MODEL #SE25 – 2,500LB (1134KG) WINCH OPERATION Winching Techniques 15. The vehicle to be winched should be placed in Take time to assess your situation and plan your neutral and the parking brake released. Only release pull. the loads to the winch. This can damage the winch, Put on gloves to protect your hands.

  • Page 14: Synthetic Cable Usage

    MODEL #SE25 – 2,500LB (1134KG) WINCH OPERATION Synthetic Cable Usage noTICe Winch damage such as stripped gears, broken housings and bent or damaged parts Exercising proper care to prolong the usable life of a caused by exceeding your plow’s lift height are not Synthetic Cable is your responsibility.

  • Page 15: Maintenance

    MODEL #SE25 – 2,500LB (1134KG) WINCH OPERATION maInTenanCe Synthetic Cable Inspection The owner/operator is responsible for all periodic maintenance. Periodically, inspect the synthetic cable for wear. When Complete all scheduled maintenance in a timely manner. new, it will have a smooth finish (see Figure A). Correct any issue before operating the winch.

  • Page 16: Cable Assembly Replacement

    MODEL #SE25 – 2,500LB (1134KG) WINCH MAINTENANCE Cable Assembly Replacement It is recommended that any modifications be performed by a manufacturer’s authorized repair facility, and that only manufacturer-supplied parts be used (D) Compressed Rotate the clutch cap to the “Release” position. Look for powdered fiber or abrasion (signs of internal Extend Cable Assembly to its full length.

  • Page 17: Specifications

    MODEL #SE25 – 2,500LB (1134KG) WINCH SPECIfICATIONS speCIfICaTIons Performance: Rated Pull ......... 2,500 lb (1134 kg) Mounting Bolt Pattern ............4.88 in. x 3.00 in. (12.4 cm x 7.6 cm) Gear Reduction Ratio ..........171:1 Overall Dimensions ............Motor ....Permanent Magnet, 1.20 HP (DC 12V) 12.67 in.

  • Page 18: Parts Diagram

    MODEL #SE25 – 2,500LB (1134KG) WINCH SPECIfICATIONS Parts Diagram Note: Beveled edge oriented towards clutch end.

  • Page 19: Parts List

    MODEL #SE25 – 2,500LB (1134KG) WINCH SPECIfICATIONS Parts List Part Number Description Part Number Description MOTOR-25-BL Motor Assembly SE-HOOK Clevis Hook, 1/4" HW-0002-B Screw M6 x 20 Socket ATV-SCHS Split Cable Hook Stopper HW-0003-B Washer Ø6 SE-A-CAPKIT Motor End Cap Assembly WP-0005-B Tie Bar Ø10 x 85 Protective Sheath,...

  • Page 20: Troubleshooting

    Hand tighten nuts on all cable connections. Contactor makes a click sound. Motor Issue Contact KFI Technical Support Allow to drain and dry. Run in short burst with Water has entered motor load until completely dry. Brake Spring installed backwards Contact KFI Technical Support.

  • Page 21: Warranty

    Kappers Fabricating Inc. (KFI) will register this warranty upon receipt of your Warranty Registration Card and Other Exclusions a copy of your sales receipt from one of KFI’s resale locations as proof of purchase. Please submit your – The winch cable or synthetic cable.

  • Page 22: Contact Information

    MODEL #SE25 – 2,500LB (1134KG) WINCH WARRANTy Contact Information Address KFI Products Winch Customer Service P .O. BOX 32 721 SATA DRIVE SPRING VALLEY, MN 55975 Corporate KAPPERS FABRICATING, INC. P .O. BOX 32 1015 INDUSTRIAL DR. SPRING VALLEY, MN 55975...
  • Page 23 MODEL #SE25 – 2,500LB (1134KG) WINCH NOTES...
  • Page 24 1-877-346-2050 KFI PRODUCTS P .O. BOX 32 721 SATA DRIVE SPRING VALLEY, MN 55975 WWW.KFIPRODUCTS.COM CORPORATE OFFICE: KAPPERS FABRICATING, INC. P .O. BOX 32 1015 INDUSTRIAL DR. SPRING VALLEY, MN 55975 MADE IN CHINA ©2022 KAPPERS FABRICATING, INC.

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