KFI AMP-25 Owner's Manual And Operating Instructions

2500 lb. atv/utv winch

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Model #AMP-25-R2
Revision Date 2019-10-21
Owner's Manual and Operating Instructions
2500 lb.
ATV/UTV WINCH

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Summary of Contents for KFI AMP-25

  • Page 1 Model #AMP-25-R2 Revision Date 2019-10-21 Owner’s Manual and Operating Instructions 2500 lb. ATV/UTV WINCH...
  • Page 3: Table Of Contents

    General Tips for Safe Operation ���������������������������������������������������������������������10 Self Recovery �������������������������������������������������������������������������������������������������10 Winching Techniques ������������������������������������������������������������������������������������11 Maintenance������������������������������������������������������������������������������� 12 Motor ��������������������������������������������������������������������������������������������������������������12 Lubrication �����������������������������������������������������������������������������������������������������12 Cable Assembly Replacement ������������������������������������������������������������������������12 AMP-25-R2Specifications������������������������������������������������������� 13 Performance Specifications ����������������������������������������������������������������������������13 Model Winch Diagram �����������������������������������������������������������������������������������14 Winch Parts List ���������������������������������������������������������������������������������������������15 Troubleshooting������������������������������������������������������������������������� 16 PlowingAlert � ����������������������������������������������������������������������������� 16 Warranty������������������������������������������������������������������������������������ 17 Warranty Qualifications ���������������������������������������������������������������������������������17...
  • Page 5: Introduction

    Introduction Introduction This Booklet Congratulations on your purchase of a KFI winch. Every effort has been made to ensure the KFI researches and develops winches to strict accuracy and completeness of the information in specifications. With proper use and maintenance, this manual.
  • Page 6: ManualConventions

    NOTE WARNING If you have questions regarding your winch, WARNING indicates a potentially hazardous we can help. Please call our help line at situation which, if not avoided, could result in 1-877-346-2050. death or serious injury. AMP-25-R2...
  • Page 7: SafetyRules

    Do not use cable as a pull strap. WARNING The cable may break before the motor stalls. For heavy loads at or near rated capacity, use a pulley block/snatch block to reduce the load on the wire rope. AMP-25-R2...
  • Page 8 Never release the release clutch when there is CAUTION a load on the winch. Use gloves to protect hands when handling the cable. Never let the cable slide through your hands. CAUTION Use hook strap when handling the hook for spooling or unspooling the cable. AMP-25-R2...
  • Page 9: ControlsAndFeatures

    Engaging the clutch (“ENGAGE”) locks the winch into the gear system. Braking System (6): Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the steel cable. AMP-25-R2...
  • Page 10: Installation

    Installation Installation “Figure 1” This KFI 2,500 lb Plug & Play winch assembly is designed to be a direct fit up to the specific ATV Models from our online application chart. Step 1-ATV Install Preparation WARNING Before you start to install this winch, disconnect the vehicle ground and positive leads from the battery.
  • Page 11: Step 2-Winch Assembly Preparation

    While mounting the contactor to the new loca- tion you will want to route the wires around the winch as shown in Figure 8 & 9. You should not have to loosen any of the pre-connected wires. “Figure 7” “Figure 8” “Figure 9” AMP-25-R2...
  • Page 12: Step 3-Install Winch Assembly

    Positive other 2-pin connector [K] that is coming out of the contactor shown in Figure 11. “Figure 12” Buss Bar on ETX, 450 & 570 Secure this wire if needed with zip ties. AMP-25-R2...
  • Page 13: Step 4-Handlebar Remote Install

    [A] from step 1.2 and close the front rack. On the 850 and 1000 models re-assemble the front rack. On all models, re-install the front lower cover, front clip on the scramblers and any aftermar- ket bumpers removed from steps 3 and 4. AMP-25-R2...
  • Page 14: Operation

    General Tips for Safe Operation Locate a suitable anchor such as a strong tree Your AMP-25-R2 winch is rated at 2,500 lbs. trunk or boulder. Always use a sling as an anchor capacity in first layer (max) when spooling the first point.
  • Page 15: Winching Techniques

    14. Begin winching. Be sure that the cable is winding evenly and tightly around the drum. The vehicle that is being winched can be slowly driven to add assistance to the winching process. Avoid shock loads; keep the cable under tension. AMP-25-R2...
  • Page 16: Maintenance

    / damp conditions, be sure to run the motor in careful not to allow kinking or over heating of free spool until the motor is warm. This helps dry the winch. out any moisture and condensation trapped inside the housing. AMP-25-R2...
  • Page 17: Amp-25-R2Specifications

    AMP-25-R2 Specifications Performance Specifications Rated Pull 2,500 lbs (1134 kg) Gear Reduction Ratio 180:1 Motor Permanent Magnet 1.07 HP/0.83kW (DC 12V) Drum Size 1.75” (D) x 2.76” (L) 44.5 mm (D) x 70.0 mm (L) Steel Cable 3/16” (D) x 45.9’ (L) 4.8 mm (D) x 14 m (L)
  • Page 18: Model Winch Diagram

    AMP-25-R2 Specifications Parts Diagram AMP-25-R2...
  • Page 19: Winch Parts List

    AMP-25-R2 Specifications Winch Parts List Part# Description Part# Description MOTOR-AS25 Motor Assembly 250063-B Washer Φ8, Locking 410018-B Bolt M5 x 16 250070-B Washer Φ8, Flat 450001 Coupling, I AM250004 Carriage Bolt M10 x 25 450003A Coupling, II Sportsman Winch Mount -...
  • Page 20: Troubleshooting

    Contactor Issue Refer to our contactor troubleshooting guide at www.kfiproducts.com under “Support” Call KFI Technical support Double check your winch wiring diagram to make sure all wires are correct. Wired Incorrectly Hand remote / Dash rocker wires need to always Contactor clicks but the be green to green and black to black.
  • Page 21: Warranty

    Kappers Fabricating Inc. (KFI) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of KFI’s resale locations as proof of purchase. Please submit your warranty registration and your proof of purchase within Fifteen (15) days of the date of purchase.
  • Page 22: Contact Information

    Your purchase of the product shall constitute your release and indemnity in favor of KFI and/or or its parent company, its shareholders, officers, directors and employees from any and all claims or injuries of every kind resulting from use or operation of the product, including costs and attorney’s fees...
  • Page 23: Notes

    Notes AMP-25-R2...
  • Page 24 1-877-346-2050 KFI Products P.O. Box 32 721 Sata Drive Spring Valley, MN 55975 www.kfiproducts.com Made in China ©2019 Kappers Fabricating Inc. Corporate Office: Kappers Fabricating Inc. P.O. Box 32 1015 Industrial Drive Spring Valley, MN 55975 USA...

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Amp-25-r2

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