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READ AND SAVE THIS MANUAL.
This manual contains important safety
precautions which should be read and
understood before operating the product.
Failure to do so could result in serious
injury. This manual should remain with the
product. Specifications, descriptions, and illustrations
in this manual are as accurate as known at the time of
publication, but are subject to change without notice.
Made in China - REV 20220817
STEALTH
SYNTHETIC CABLE
UTV/SxS WINCH
#SE45w-R2
MODEL
4,500 LB. (2041 KG)
Support:
KFI Products - Kappers Fabricating, Inc., Spring Valley, MN USA
SERIES
SERIAL NO. LABEL
or visit
www.kfiproducts.com
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Table of Contents
Related Manuals for KFI SE45w-R2
Summary of Contents for KFI SE45w-R2
- Page 1 Specifications, descriptions, and illustrations in this manual are as accurate as known at the time of or visit publication, but are subject to change without notice. www.kfiproducts.com Made in China - REV 20220817 KFI Products - Kappers Fabricating, Inc., Spring Valley, MN USA...
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Page 2: Table Of Contents
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH TABLE Of CONTENTS Table of ConTenTs Maintenance ......... 13 Introduction ........1 Motor ............13 Accessories ..........1 Lubrication ..........13 This Manual ..........1 Safety Definitions ......1 Synthetic Cable Inspection .......13 Important Safety Instructions ..2 Cable Assembly Replacement ....14... -
Page 3: Introduction
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH INTRODUCTION InTroduCTIon safeTy defInITIons Congratulations on your purchase of a KFI winch. KFI The purpose of safety symbols is to attract your researches and develops winches to strict specifications. attention to possible dangers. The safety symbols, and... -
Page 4: Important Safety Instructions
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH IMPORTANT SAfETy INSTRUCTIONS ImporTanT safeTy WarnInG Pull only on area of the vehicle as specified by the vehicle manufacturer. InsTruCTIons WarnInG Cancer and Reproductive Harm - WarnInG Do not use the winch to secure or www.P65Warnings.ca.gov... - Page 5 MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH IMPORTANT SAfETy INSTRUCTIONS WarnInG CauTIon When re-spooling the cable, ensure If the motor stalls, do not maintain that the cable spools in the under-wind position with power to the winch. the cable entering the drum from the bottom, not Electric winches are designed and made for the top.
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Page 6: Controls And Features
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH CONTROLS AND fEATURES ConTrols and feaTures Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the control features. Save this manual for future reference. Winch 1. Motor – 1.70 HP 12V DC motor provides power to 5. -
Page 7: Installation
This kit includes mounting bolts with different lengths for fastening the winch (M8 x This KFI 4,500 lb winch is designed with a bolt pattern 20, 25, and 30mm long). Use the length that best that is standard for this class of winch. Many winch fits your mounting application. -
Page 8: Mount The Contactor
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH ASSEMBLy Mount the Contactor Splice the end of the red wire to an ignition controlled (keyed) power source using the supplied Find a location for the contactor. If the model wire splice. You may need to use a test light or specific mounting kit does not indicate a multimeter to locate a suitable wire. -
Page 9: Wiring The Winch
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH ASSEMBLy Wiring the Winch noTICe If you are installing the remote socket along with the mini rocker switch, you will CauTIon Never route electrical wires across need to connect the remote socket to the contactor... -
Page 10: Winch Wiring Diagram
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH ASSEMBLy Winch Wiring Diagram Note: Some batteries may require the use of longer bolts to fasten both the winch wire ends and the stock vehicle wiring. Use two M6 x 20mm Bolts (included) if required. -
Page 11: Controller Wiring Diagram
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH ASSEMBLy Controller Wiring Diagram #ATV-HR Remote Socket #ATV-HR Handheld Corded Remote IGNITION FED WIRE - VOLTAGE MUST ONLY BE SUPPLIED WHEN THE #ATV-CONT or KEY IS TURNED ON. #AS-CONT Contactor Block NOTE: WHITE WIRE MUST... -
Page 12: General Tips For Safe Operation
OPERATION General Tips for Safe Operation Self Recovery Your SE45w-R2 winch is rated at 4,500 lbs. capacity in Locate a suitable anchor such as a strong tree trunk or first layer (max) when spooling the first cable layer on boulder. Always use a sling as an anchor point. -
Page 13: Winching Techniques
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH OPERATION Winching Techniques 15. The vehicle to be winched should be placed in Take time to assess your situation and plan your neutral and the parking brake released. Only release pull. the loads to the winch. This can damage the winch, Put on gloves to protect your hands. -
Page 14: Synthetic Cable Usage
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH OPERATION Synthetic Cable Usage noTICe Winch damage such as stripped gears, broken housings and bent or damaged parts Exercising proper care to prolong the usable life of a caused by exceeding your plow’s lift height are not Synthetic Cable is your responsibility. -
Page 15: Maintenance
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH OPERATION maInTenanCe Synthetic Cable Inspection The owner/operator is responsible for all periodic maintenance. Periodically, inspect the synthetic cable for wear. When Complete all scheduled maintenance in a timely manner. new, it will have a smooth finish (see Figure A). -
Page 16: Cable Assembly Replacement
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH MAINTENANCE Cable Assembly Replacement It is recommended that any modifications be performed by a manufacturer’s authorized repair facility, and that only manufacturer-supplied parts be used (D) Compressed Rotate the clutch cap to the “Release” position. -
Page 17: Specifications
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH SPECIfICATIONS speCIfICaTIons Performance: Rated Pull ......... 4,500 lb (2041 kg) Mounting Bolt Pattern ............6.6 in. x 3.00 in. (16.8 cm x 7.6 cm) Gear Reduction Ratio ..........166:1 Overall Dimensions ............Motor ....Permanent Magnet, 1.70 HP (DC 12V) 16.3 in. -
Page 18: Parts Diagram
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH SPECIfICATIONS Parts Diagram... -
Page 19: Parts List
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH SPECIfICATIONS Parts List Part Number Description Part Number Description MOTOR-45-BL Motor Assembly ATV-SCHS Split Cable Hook Stopper HW-0019-B Screw M4 x 25 Socket ATV-HR Hand Remote Asm HW-0020-B Lock Washer Ø4 100695 Bracket, Fairlead, Wide... -
Page 20: Troubleshooting
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH TROUBLESHOOTING TroubleshooTInG Problem Cause Solution Check Winch Wiring Diagram, make sure all wires Incorrect Wiring are correctly connected. Hand Remote / Mini Rocker Switch wires must be Incorrect Wiring connected green to green and black to black. -
Page 21: Warranty
Kappers Fabricating Inc. (KFI) will register this warranty upon receipt of your Warranty Registration Card and Other Exclusions a copy of your sales receipt from one of KFI’s resale locations as proof of purchase. Please submit your – The winch cable or synthetic cable. -
Page 22: Contact Information
MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH WARRANTy Contact Information Address KFI Products Winch Customer Service P .O. BOX 32 721 SATA DRIVE SPRING VALLEY, MN 55975 Corporate KAPPERS FABRICATING, INC. P .O. BOX 32 1015 INDUSTRIAL DR. SPRING VALLEY, MN 55975... - Page 23 MODEL #SE45w-R2 – 4,500LB (2041KG) WINCH NOTES...
- Page 24 1-877-346-2050 KFI PRODUCTS P .O. BOX 32 721 SATA DRIVE SPRING VALLEY, MN 55975 WWW.KFIPRODUCTS.COM CORPORATE OFFICE: KAPPERS FABRICATING, INC. P .O. BOX 32 1015 INDUSTRIAL DR. SPRING VALLEY, MN 55975 MADE IN CHINA ©2022 KAPPERS FABRICATING, INC.