KFI SE35 Owner's Manual And Operating Instructions

KFI SE35 Owner's Manual And Operating Instructions

Atv winch

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Instruction Disclaimer 
Dennis Kirk provides instructions to help our customers better understand how to install the
products we sell. The instructions are exact copies of what the manufacturer includes with the
product being sold.
That means the quality and accuracy of the instructions is solely dependent on what the
manufacturer produces. We do our best to make the text legible and the pictures viewable.
However, the end result depends largely on the quality of instructions the manufacturer
provides.
Therefore, you will find that some instructions are not of the highest quality. Sometimes text is
hard to read and pictures are not easy to see. At times you will find the overall look of the
instructions to be less than professional. However, we feel it is better to provide what we have
rather than provide nothing at all.
To the best of our knowledge the instructions and application information contained in the
instructions is accurate. However, Dennis Kirk assumes no liability related to any errors that
may be contained in the copy of the manufacturer's instructions we provide. Buyers are solely
responsible to insure that product use is consistent with their application.
If you have any questions please contact us at
customerservice@denniskirk.com
or
800-969-7501 so we can further assist you regarding additional product information or any other
business related questions.
Thank you for doing business with Dennis Kirk.

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Summary of Contents for KFI SE35

  • Page 1 Instruction Disclaimer  Dennis Kirk provides instructions to help our customers better understand how to install the products we sell. The instructions are exact copies of what the manufacturer includes with the product being sold. That means the quality and accuracy of the instructions is solely dependent on what the manufacturer produces.
  • Page 2 Model #SE35 Revision Date 2020-12-09 Owner’s Manual and Operating Instructions 3500 lb. ATV WINCH...
  • Page 3: Table Of Contents

    General Tips for Safe Operation ���������������������������������������������������������������������10 Self Recovery �������������������������������������������������������������������������������������������������10 Winching Techniques ������������������������������������������������������������������������������������11 Maintenance������������������������������������������������������������������������������� 12 Lubrication �����������������������������������������������������������������������������������������������������12 Cable Assembly Replacement ������������������������������������������������������������������������12 SE35Specifications � ������������������������������������������������������������������ 13 Performance Specifications ����������������������������������������������������������������������������13 Model Winch Diagram �����������������������������������������������������������������������������������14 Winch Parts List ���������������������������������������������������������������������������������������������15 Troubleshooting������������������������������������������������������������������������� 16 PlowingAlert � ����������������������������������������������������������������������������� 16 Warranty������������������������������������������������������������������������������������...
  • Page 4: Introduction

    Introduction Introduction This Booklet Congratulations on your purchase of a KFI winch. Every effort has been made to ensure the KFI researches and develops winches to strict accuracy and completeness of the information in specifications. With proper use and maintenance, this manual.
  • Page 5: ManualConventions

    NOTE WARNING If you have questions regarding your winch, WARNING indicates a potentially hazardous we can help. Please call our help line at situation which, if not avoided, could result in 1-877-346-2050. death or serious injury. SE35...
  • Page 6: SafetyRules

    Do not use cable as a pull strap. WARNING The wire rope may break before the motor stalls. For heavy loads at or near rated capac- ity, use a pulley block/snatch block to reduce the load on the wire rope. SE35...
  • Page 7 CAUTION is a load on the winch. Use gloves to protect hands when handling the cable. Never let the cable slide through your hands. CAUTION Use hook strap when handling the hook for spooling or unspooling the wire rope. SE35...
  • Page 8: ControlsAndFeatures

    (“ENGAGE”) locks the winch into the gear system. Braking System (6): Braking action is automatically applied to the winch drum when the winch motor is stopped and there is a load on the synthetic rope. SE35...
  • Page 9: Installation

    Installation location. Make sure the location you chose allows sufficient clearance from all metal This KFI 3,500 lb winch is designed with a bolt components. Drill mounting holes if required. pattern that is standard in this class of winch. Once location is found do not install until all Many winch mounting kits are available that wiring is completed.
  • Page 10: Step 4-Mount The Hand Remote Socket (Optional)

    9) Once all wiring is connected to the contactor you can then mount it using the supplied M6 hardware. WARNING Proper Terminal FAILURE FOLLOW SPECIFIC WIRING INSTRUCTIONS MAY RESULT IN DAMAGE TO Tightening YOUR WIRING SYSTEM OR EQUIPMENT. SE35...
  • Page 11: WinchWiringDiagram

    With some applications the motor leads may need to be rotated to avoid interference with other components. If rotation is required please give us a call at 1-877-346-2050 for instructions or visit our website at www.kfiproducts.com and look in the Instructions section. SE35...
  • Page 12: SwitchWiringDiagram

    Position hook stopper at approx. ¾ of the total line distance towards hook while using your winch to help reduce whip back in the event of synthetic rope breakage. SE35...
  • Page 13: Operation

    General Tips for Safe Operation Locate a suitable anchor such as a strong tree Your SE35 winch is rated at 3,500 lbs. capacity in trunk or boulder. Always use a sling as an anchor first layer (max) when spooling the first rope layer point.
  • Page 14: Winching Techniques

    14. Begin winching. Be sure that the cable is winding evenly and tightly around the drum. The vehicle that is being winched can be slowly driven to add assistance to the winching process. Avoid shock loads; keep the cable under tension. SE35...
  • Page 15: Maintenance

    / damp conditions. Be sure to run the motor in careful not to allow kinking or over heating of free spool until the motor is warm. This helps dry the winch. out any moisture and condensation trapped inside the housing. SE35...
  • Page 16: Se35Specifications

    SE35 Specifications Performance Specifications Rated Pull 3,500 lbs (1589 kg) Gear Reduction Ratio 171:1 Motor Permanent Magnet 1.5 HP (DC 12V) Drum Size 1.5” (D) x 3.15” (L) 38 mm (D) x 80 mm (L) Synthetic Cable 3/16” (D) x 50.0’ (L) 4.8 mm (D) x 15.2 m (L)
  • Page 17: Model Winch Diagram

    SE35 Specifications Model Winch Diagram Item #35 Sold as a Kit SE35...
  • Page 18: Winch Parts List

    SE35 Specifications Winch Parts List Part # Description Part # Description MOTOR-35-BL Motor Assembly 250032-B Hex Bolt M8 x 25 – Black Zinc 250001-B Screw M6 x 20 – Black Zinc 250063-B Locking Washer Φ8 – Black Zinc 250002-B Washer -Flat Φ6 250033-B Screw M10 x 20–...
  • Page 19: Troubleshooting

    Contactor Issue Refer to our contactor troubleshooting guide at www.kfiproducts.com under “Support” Call KFI Technical support Double check your winch wiring diagram to make sure all wires are correct. Wired Incorrectly Hand remote / Dash rocker wires need to always Contactor clicks but the be green to green and black to black.
  • Page 20: Warranty Qualifications

    Respool the cable evenly and tightly on the drum. If cable is wound loosely it may cause the cable to work it way down to the drum and wedge itself under other layers. DO NOT Grease or Oil the cable. SE35...
  • Page 21: Contact Information

    1-877-346-2050 KFI Products P.O. Box 32 721 Sata Drive Spring Valley, MN 55975 www.kfiproducts.com Made in China ©2019 Kappers Fabricating Inc. Corporate Office: Kappers Fabricating Inc. P.O. Box 32 1015 Industrial Drive Spring Valley, MN 55975 USA...

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