KFI A3000 Operator's Manual
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KFI A3000 Operator's Manual

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READ AND SAVE THIS MANUAL.
This manual contains important safety
precautions which should be read and
understood before operating the product.
Failure to do so could result in serious
injury. This manual should remain with the
product. Specifications, descriptions, and illustrations
in this manual are as accurate as known at the time of
publication, but are subject to change without notice.
Made in China - REV 20220817
ATV WINCH
STEEL CABLE
#A3000
MODEL
3,000 LB. (1361 KG)
Support:
KFI Products - Kappers Fabricating, Inc., Spring Valley, MN USA
SERIAL NO. LABEL
or visit
www.kfiproducts.com

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  • Page 1 Specifications, descriptions, and illustrations in this manual are as accurate as known at the time of or visit publication, but are subject to change without notice. www.kfiproducts.com Made in China - REV 20220817 KFI Products - Kappers Fabricating, Inc., Spring Valley, MN USA...

  • Page 3: Table Of Contents

    MODEL #A3000 – 3,000LB (1361KG) WINCH TABLE Of CONTENTS Table of ConTenTs Maintenance ......... 12 Introduction ........1 Motor ............12 Accessories ..........1 Lubrication ..........12 This Manual ..........1 Safety Definitions ......1 Cable Assembly Replacement ....12 Specifications ....... 13 Important Safety Instructions ..2 Controls and Features .....

  • Page 5: Introduction

    MODEL #A3000 – 3,000LB (1361KG) WINCH INTRODUCTION InTroduCTIon safeTy defInITIons Congratulations on your purchase of a KFI winch. KFI The purpose of safety symbols is to attract your researches and develops winches to strict specifications. attention to possible dangers. The safety symbols, and...

  • Page 6: Important Safety Instructions

    MODEL #A3000 – 3,000LB (1361KG) WINCH IMPORTANT SAfETy INSTRUCTIONS ImporTanT safeTy WarnInG Pull only on area of the vehicle as specified by the vehicle manufacturer. InsTruCTIons WarnInG Cancer and Reproductive Harm - WarnInG Do not use the winch to secure or www.P65Warnings.ca.gov...
  • Page 7 MODEL #A3000 – 3,000LB (1361KG) WINCH IMPORTANT SAfETy INSTRUCTIONS WarnInG CauTIon When re-spooling the cable, ensure If the motor stalls, do not maintain that the cable spools in the under-wind position with power to the winch. the cable entering the drum from the bottom, not Electric winches are designed and made for the top.

  • Page 8: Controls And Features

    MODEL #A3000 – 3,000LB (1361KG) WINCH CONTROLS AND fEATURES ConTrols and feaTures Read this operator’s manual before operating your winch. Familiarize yourself with the location and function of the control features. Save this manual for future reference. Winch 1. Motor – 1.30 HP 12V DC motor provides power to 5.

  • Page 9: Installation

    This kit includes mounting bolts with different lengths for fastening the winch (M8 x This KFI 3,000 lb winch is designed with a bolt pattern 20, 25, and 30mm long). Use the length that best that is standard for this class of winch. Many winch fits your mounting application.

  • Page 10: Mount The Contactor

    MODEL #A3000 – 3,000LB (1361KG) WINCH ASSEMBLy Mount the Contactor Mount the Hand Remote Socket (optional) Find a location for the contactor. If the model specific mounting kit does not indicate a 10. Determine a mounting location for the Hand Remote recommended contactor location, then it is socket.

  • Page 11: Wiring The Winch

    MODEL #A3000 – 3,000LB (1361KG) WINCH ASSEMBLy Wiring the Winch noTICe If you are installing the hand remote along with the mini rocker switch, you will CauTIon Never route electrical wires across need to connect the remote socket to the contactor...

  • Page 12: Winch Wiring Diagram

    MODEL #A3000 – 3,000LB (1361KG) WINCH ASSEMBLy Winch Wiring Diagram Note: Some batteries may require the use of longer bolts to fasten both the winch wire ends and the stock vehicle wiring. Use two M6 x 20mm Bolts (included) if required.

  • Page 13: Controller Wiring Diagram

    MODEL #A3000 – 3,000LB (1361KG) WINCH ASSEMBLy Controller Wiring Diagram #ATV-HR Remote Socket #ATV-HR Handheld Corded Remote IGNITION FED WIRE - VOLTAGE MUST ONLY BE SUPPLIED WHEN THE #ATV-CONT or KEY IS TURNED ON. #AS-CONT Contactor Block +12VDC #ATV-MR Mini Rocker Switch...

  • Page 14: General Tips For Safe Operation

    OPERATION General Tips for Safe Operation Self Recovery Your A3000 winch is rated at 3,000 lbs. capacity in first Locate a suitable anchor such as a strong tree trunk or layer (max) when spooling the first cable layer on the boulder.

  • Page 15: Winching Techniques

    MODEL #A3000 – 3,000LB (1361KG) WINCH OPERATION Winching Techniques 15. The vehicle to be winched should be placed in Take time to assess your situation and plan your neutral and the parking brake released. Only release pull. the loads to the winch. This can damage the winch, Put on gloves to protect your hands.

  • Page 16: Snow Plow Usage

    MODEL #A3000 – 3,000LB (1361KG) WINCH MAINTENANCE Snow Plow Usage noTICe For service or parts assistance, contact our help line at Winches are commonly used to lift a Snow Plow System, 1-877-346-2050. but precautions and correct usage are required to prevent costly damage.

  • Page 17: Specifications

    MODEL #A3000 – 3,000LB (1361KG) WINCH SPECIfICATIONS speCIfICaTIons Performance: Rated Pull ......... 3,000 lb (1361 kg) Mounting Bolt Pattern ............4.88 in. x 3.00 in. (12.4 cm x 7.6 cm) Gear Reduction Ratio ..........171:1 Overall Dimensions ............Motor ....Permanent Magnet, 1.30 HP (DC 12V) 12.67 in.

  • Page 18: Parts Diagram

    MODEL #A3000 – 3,000LB (1361KG) WINCH SPECIfICATIONS Parts Diagram Note: Beveled edge oriented towards clutch end.

  • Page 19: Parts List

    MODEL #A3000 – 3,000LB (1361KG) WINCH SPECIfICATIONS Parts List Part Number Description Part Number Description MOTOR-30-BL Motor Assembly HK-500 Hardware Kit, Black HW-0002 Screw M6 x 20 Socket HW-0001 Wire Tap 41.01 HW-0003 Washer Ø6 HW-0014-B Nut M6 Nylock 41.02 WP-0005 Tie Bar Ø10 x 85...

  • Page 20: Troubleshooting

    MODEL #A3000 – 3,000LB (1361KG) WINCH TROUBLESHOOTING TroubleshooTInG Problem Cause Solution Check Winch Wiring Diagram, make sure all wires Incorrect Wiring are correctly connected. Hand Remote / Mini Rocker Switch wires must be Incorrect Wiring connected green to green and black to black.

  • Page 21: Warranty

    Kappers Fabricating Inc. (KFI) will register this warranty upon receipt of your Warranty Registration Card and Other Exclusions a copy of your sales receipt from one of KFI’s resale locations as proof of purchase. Please submit your – The winch cable or synthetic cable.

  • Page 22: Contact Information

    MODEL #A3000 – 3,000LB (1361KG) WINCH WARRANTy Contact Information Address KFI Products Winch Customer Service P .O. BOX 32 721 SATA DRIVE SPRING VALLEY, MN 55975 Corporate KAPPERS FABRICATING, INC. P .O. BOX 32 1015 INDUSTRIAL DR. SPRING VALLEY, MN 55975...
  • Page 23 MODEL #A3000 – 3,000LB (1361KG) WINCH NOTES...
  • Page 24 1-877-346-2050 KFI PRODUCTS P .O. BOX 32 721 SATA DRIVE SPRING VALLEY, MN 55975 WWW.KFIPRODUCTS.COM CORPORATE OFFICE: KAPPERS FABRICATING, INC. P .O. BOX 32 1015 INDUSTRIAL DR. SPRING VALLEY, MN 55975 MADE IN CHINA ©2022 KAPPERS FABRICATING, INC.

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