Terex Genie GS-3669RT Operator's Manual
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Terex Genie GS-3669RT Operator's Manual

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Operator's Manual
GS
-2669RT
™
GS
-3669RT
™
GS
-4069RT
™
Serial Number Range
from GS69F-18000
from GS69M-101
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
Original Instructions
Second Edition
Third Printing
Part No. 1298222GT

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Summary of Contents for Terex Genie GS-3669RT

  • Page 1 Operator's Manual Serial Number Range -2669RT ™ from GS69F-18000 ANSI/CSA from GS69M-101 North America -3669RT ™ South America Asia -4069RT ™ with Maintenance Information Original Instructions Second Edition Third Printing Part No. 1298222GT...

  • Page 2: Table Of Contents

    Specifications ............54 Copyright © 2011 by Terex Corporation Second Edition: Third Printing, May 2022 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Second Edition • Third Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Second Edition • Third Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Platform up/down button Outrigger auto level button (when thumb rocker switch moved up or down) Sequential functions and movement: Platform up/down (when lift...
  • Page 5 Second Edition • Third Printing Operator's Manual Introduction Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount At times it may be necessary to contact Genie. importance to Genie. Various bulletins are used by When you do, be ready to supply the model Genie to communicate important safety and number and serial number of your machine, along product information to dealers and machine...
  • Page 6 Operator's Manual Second Edition • Third Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    Second Edition • Third Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 8 Operator's Manual Second Edition • Third Printing Symbol and Hazard Pictorials Definitions Lower the platform Do not set up where it Maintain required Access by trained and Use a piece of cannot be leveled with clearance authorized personnel cardboard or paper outriggers only to search for leaks...

  • Page 9: General Safety

    Second Edition • Third Printing Operator's Manual General Safety General Safety Part No. 1298222GT GS™-2669RT • GS™-3369RT • GS™-4069RT...
  • Page 10 Operator's Manual Second Edition • Third Printing General Safety GS™-2669RT • GS™-3369RT • GS™-4069RT Part No. 1298222GT...
  • Page 11 Second Edition • Third Printing Operator's Manual General Safety Part No. 1298222GT GS™-2669RT • GS™-3369RT • GS™-4069RT...
  • Page 12 Operator's Manual Second Edition • Third Printing General Safety GS™-2669RT • GS™-3369RT • GS™-4069RT Part No. 1298222GT...
  • Page 13 Second Edition • Third Printing Operator's Manual General Safety Part No. 1298222GT GS™-2669RT • GS™-3369RT • GS™-4069RT...
  • Page 14 Operator's Manual Second Edition • Third Printing General Safety GS™-2669RT • GS™-3369RT • GS™-4069RT Part No. 1298222GT...

  • Page 15: Personal Safety

    Second Edition • Third Printing Operator's Manual Personal Safety Personal Safety Exiting an Elevated Platform Through the Personal Fall Protection Side Gate Personal fall protection equipment (PFPE) is not Attach primary lanyard to a platform anchor required when operating this machine provided the point.

  • Page 16: Work Area Safety

    Operator's Manual Second Edition • Third Printing Work Area Safety Tip-over Hazards Electrocution Hazards Work Area Safety Occupants, equipment and materials shall not This machine is not electrically insulated and will exceed the maximum platform capacity or the not provide protection from contact with or maximum platform capacity of the platform proximity to electrical current.
  • Page 17 Second Edition • Third Printing Operator's Manual Work Area Safety Do not raise the platform when wind speeds may Do not raise the platform exceed 28 mph / 12.5 m/s. If wind speeds exceed unless the machine is on a 28 mph / 12.5 m/s when the platform is raised, firm, level surface.
  • Page 18 Operator's Manual Second Edition • Third Printing Work Area Safety Do not drive the machine on or near uneven Do not modify or alter a mobile elevating work terrain, unstable surfaces or other hazardous platform without prior written permission from the conditions with the platform raised.
  • Page 19 Second Edition • Third Printing Operator's Manual Work Area Safety Crushing Hazard Fall Hazards Keep hands and limbs out of scissors. The guard rail system provides fall protection. If occupant(s) of the platform are required to wear Keep hands clear when folding rails. personal fall protection equipment (PFPE) due to job site or employer rules, PFPE and its use shall Do not work under the platform or in the scissor...
  • Page 20 Operator's Manual Second Edition • Third Printing Work Area Safety Collision Hazards Do not lower the platform unless the Be aware of limited sight area below is clear of distance and blind spots personnel and when driving or operating. obstructions. Be aware of extended platform position when moving the machine.
  • Page 21 Second Edition • Third Printing Operator's Manual Work Area Safety Bodily Injury Hazard Explosion and Fire Hazards Always operate the machine in a well-ventilated Do not start the engine if you smell or detect liquid area to avoid carbon monoxide poisoning. petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.
  • Page 22 Operator's Manual Second Edition • Third Printing Work Area Safety Outrigger Safety Battery Safety Tip-over Hazards Burn Hazards Do not lower the outriggers unless the machine is Batteries contain acid. Always on a firm surface. Avoid drop-offs, holes, unstable wear protective clothing and or slippery surfaces and other possible hazardous eye wear when working with conditions.

  • Page 23: Legend

    Second Edition • Third Printing Operator's Manual Legend Legend Platform entry gate 10 Ground controls side covers 16 Outrigger footpad (if equipped with outriggers) Platform guard rails 11 Hydraulic tank (behind cover) 17 Steer tire Lanyard anchorage points 12 Tilt alarm (behind cover) 18 Engine side covers Platform extension lock 13 Hydraulic oil level indicator...

  • Page 24: Controls

    Operator's Manual Second Edition • Third Printing Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 25 Second Edition • Third Printing Operator's Manual Controls Ground Control Panel LCD readout screen Lift function enable button Hour meter Press this button to activate the lift function. The hour meter displays the number of hours the machine has operated. Platform up button diagnostic display Press this button and the platform will raise.
  • Page 26 Operator's Manual Second Edition • Third Printing Controls Platform Control Panel GS™-2669RT • GS™-3369RT • GS™-4069RT Part No. 1298222GT...
  • Page 27 Second Edition • Third Printing Operator's Manual Controls Platform Control Panel Machine on incline button with indicator light: Low speed operation for inclines Outrigger auto level button Press this button to select low speed operation Press this button to activate the auto level for inclines.
  • Page 28 Operator's Manual Second Edition • Third Printing Controls 13 Thumb rocker switch for steer function Press the left side of the thumb rocker and the machine will steer to the left. Press the right side of the thumb rocker and the machine will steer to the right.

  • Page 29: Inspections

    Second Edition • Third Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 30 Operator's Manual Second Edition • Third Printing Inspections Pre-operation Inspection  Safety arm  Platform extension  Be sure that the operator’s, safety, and  Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 31 Second Edition • Third Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 32 Operator's Manual Second Edition • Third Printing Inspections At the Ground Controls Test the Up/Down Functions The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central hazards.
  • Page 33 Second Edition • Third Printing Operator's Manual Inspections Test the Tilt Sensor Operation At the Platform Controls Note: Perform this test from the ground with the Test Emergency Stop platform controller. Do not stand in the platform. 17 Push in the platform red Emergency Stop 10 Fully lower the platform.
  • Page 34 Operator's Manual Second Edition • Third Printing Inspections Test Up/Down Functions and Function Test the Steering Enable Note: When performing the steer and drive function tests, stand in the platform facing the 20 Start the engine. steer end of the machine. 21 Activate the up/down rocker switch in the 26 Press and hold the function enable switch on direction indicated by the blue arrow.
  • Page 35 Second Edition • Third Printing Operator's Manual Inspections Test Drive and Braking Test Limited Drive Speed 29 Press and hold the function enable switch on 33 Press and hold the lift function enable button. the control handle. Raise the platform approximately 7.5 ft / 2.28 m from the ground.
  • Page 36 Operator's Manual Second Edition • Third Printing Inspections Test Auxiliary Power Test the Outrigger System (if equipped) 36 Push and hold the lift function enable button 40 Push and hold the auto level button. and raise the platform approximately 2 ft / 60 37 Push in the red Emergency Stop button to shut 41 Activate the up/down rocker switch in the off the engine.
  • Page 37 Second Edition • Third Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris Do Not Operate Unless:  sloped surfaces  unstable or slippery surfaces ...
  • Page 38 Operator's Manual Second Edition • Third Printing Inspections Decals Inspection with Words Part No.Decal Description 1272843 Instructions – Engine Specifications etermine whether the decals on your machine have words (GM .998L) or symbols. Use the appropriate inspection to verify that all 1280819 Label –...
  • Page 39 Second Edition • Third Printing Operator's Manual Inspections 1294707 31060 31060 1296530* 1309858* 1312528* 72086 28160 229827 229827 52475 72186 114202 229427 72086 1294319* 1299263** T114635*** 52475 1272843* T114636*** 114202 T114637*** 52475 97602 1311471** 82666 31788 82561 82666 72086 229427 72186 1263543 1301217 82793...
  • Page 40 Operator's Manual Second Edition • Third Printing Inspections Decals Inspection with Symbols Part No. Decal Description 1293217 Label – Danger, Electrocution Use the pictures on the next page to verify that all Hazard decals are legible and in place. 1294398 Label – ANSI/CSA Compliant Below is a numerical list with quantities and 1294688 Label –...
  • Page 41 Second Edition • Third Printing Operator's Manual Inspections 114337 114337 82562 82560 1296530* 1309858* 229828 1312528* 52475 28160 82475 114202 72086 229828 72086 52475 82475 T114635*** T114636*** 114202 T114637*** 229427 82666 52475 82481 82474 1263542 1293217 1293217 72086 229427 82666 114251 82562 28158*...

  • Page 42: Operating Instructions

    Operator's Manual Second Edition • Third Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 43 Second Edition • Third Printing Operator's Manual Operating Instructions Emergency Stop Diesel models Press the engine start button. Push in the red Emergency Stop button to the off position at the ground controls or the platform Note: In cold condition, 50°F / 10°C and below, controls to stop all machine functions and turn the push and hold the glow plug button for 5 to 10 engine off.
  • Page 44 Operator's Manual Second Edition • Third Printing Operating Instructions Operation from Ground Operation from Platform Turn the key switch to ground control. Turn the key switch to platform control. Pull out both ground and platform red Pull out both ground and platform red Emergency Stop buttons to the on position.
  • Page 45 Second Edition • Third Printing Operator's Manual Operating Instructions To Drive Driving on a slope Press and hold the function enable switch on Determine the slope and side slope ratings for the the control handle. machine and determine the slope grade. Increase speed: Slowly move the control Maximum slope rating, stowed position: handle off center.
  • Page 46 Operator's Manual Second Edition • Third Printing Operating Instructions To Extend and Retract Platform Lay the piece of wood on the slope. At the downhill end, lay the level on the top edge Lift the platform extension lock handles to the of the piece of wood and lift the end until the piece horizontal position.
  • Page 47 Second Edition • Third Printing Operator's Manual Operating Instructions Auxiliary Power Outrigger Operation (if equipped) Position the machine below the desired work At the Ground Controls area. Push and hold the lift function enable Note: The engine must be running for the button and activate the down function.
  • Page 48 Operator's Manual Second Edition • Third Printing Operating Instructions After Each Use Tilt Sensor Activation Settings Select a safe parking location—firm level Tilt Sensor Activation Settings surface, clear of obstruction and traffic. Chassis Angle on Wheels Lower the platform. Chassis Angle (side to side) 2°...

  • Page 49: Transport And Lifting Instructions

    Second Edition • Third Printing Operator's Manual Transport and Lifting Instructions Transport and Lifting Instructions Free-wheel Configuration for Winching Chock the wheels to prevent the machine from rolling. 4WD models: Release Observe and Obey: the wheel brakes by turning over the two rear ...
  • Page 50 Operator's Manual Second Edition • Third Printing Transport and Lifting Instructions Securing to Truck or Trailer for Use chains or straps of ample load capacity. Transit Turn the key switch to the off position and remove the key before transporting. Always chock the machine wheels in preparation for transport.
  • Page 51 Second Edition • Third Printing Operator's Manual Transport and Lifting Instructions Center of gravity X Axis Y Axis 42.5 in 30.9 in GS-2669RT without outriggers 108.01 cm 78.5 cm 42.6 in 31.4 in GS-3369RT without outriggers 108.2 cm 79.8 cm 38.8 in 31.1 in GS-4069RT without outriggers...

  • Page 52: Maintenance

    Operator's Manual Second Edition • Third Printing Maintenance Maintenance Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level Observe and Obey: can damage engine components.
  • Page 53 Second Edition • Third Printing Operator's Manual Maintenance Diesel Fuel Requirements Check the Hydraulic Oil Level Satisfactory engine performance is dependent on Maintaining the hydraulic oil at the proper level is the use of a good quality fuel. The use of a good essential to machine operation.
  • Page 54 Operator's Manual Second Edition • Third Printing Maintenance Check the Batteries Check the Engine Coolant Level Proper battery condition is essential to good Maintaining the engine coolant at the proper level machine performance and operational safety. is essential to engine service life. Improper coolant Improper fluid levels or damaged cables and level will affect the engine’s cooling capability and connections can result in component damage and...
  • Page 55 Second Edition • Third Printing Operator's Manual Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine. Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.

  • Page 56: Specifications

    Operator's Manual Second Edition • Third Printing Specifications Specifications GS-2669RT Drive speeds Height, working maximum 32 ft 9.8 m Stowed, maximum 3.5 mph 5.63 km/h Height, platform maximum 26.2 ft Platform raised, 0.3 mph 0.48 km/h maximum 40 ft/90 sec 12.2 m/90 sec Height, stowed maximum, 102 in...
  • Page 57 Second Edition • Third Printing Operator's Manual Specifications GS-3369RT Drive speeds Height, working maximum 39 ft 11.9 m Stowed, maximum 3.5 mph 5.63 km/h Height, platform maximum 32.67 ft 10 m Platform raised, 0.3 mph 0.48 km/h maximum 40 ft/90 12.2 m/90 sec Height, stowed maximum, 102 in...
  • Page 58 Operator's Manual Second Edition • Third Printing Specifications GS-4069RT Drive speeds Height, working maximum 46 ft 14 m Stowed, maximum 3.5 mph 5.63 km/h Height, platform maximum 40.25 ft 12.3 m Platform raised, 0.3 mph 0.48 km/h maximum 40 ft/90 sec 12.2 m/90 sec Height, stowed maximum, 108 in...

This manual is also suitable for:

Genie gs-2669rtGenie gs-4069rtGs69m-101Gs69f-18000

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