Terex Genie GS-1530/32 Operator's Manual
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Terex Genie GS-1530/32 Operator's Manual

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Operator's Manual
GS
-1530/32
™
GS
-1930/32
™
GS
-2032
™
GS
-2632
™
GS
-3232
™
GS
-2046
™
GS
-2646
™
GS
-3246
™
CE
with
Maintenance
Information
Fifth Edition
Fifth Printing
Part No. 114313GT

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Summary of Contents for Terex Genie GS-1530/32

  • Page 1 Operator's Manual -1530/32 ™ -1930/32 ™ -2032 ™ -2632 ™ -3232 ™ with -2046 ™ Maintenance -2646 Information ™ -3246 ™ Fifth Edition Fifth Printing Part No. 114313GT...

  • Page 2: Table Of Contents

    Specifications ............52 Copyright © 1997 Terex Corporation Fifth Edition: Fifth Printing, January 2018 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Fifth Edition • Fifth Printing Operator's Manual Introduction Introduction Owners, Users and Operators: Thank you for choosing our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators: Danger 1 Comply with employer, job site and...
  • Page 4 Operator's Manual Fifth Edition • Fifth Printing Introduction Hazard Classification Intended Use This machine is intended to be used only to lift Decals on this machine use symbols, color coding, personnel, along with their tools, and materials to and signal words to identify the following: an aerial work site.

  • Page 5: Symbol And Hazard Pictorials Definitions

    Fifth Edition • Fifth Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 6 Operator's Manual Fifth Edition • Fifth Printing Symbol and Hazard Pictorials Definitions Batteries used as Chock the wheels Release brakes Grounded AC Replace damaged counterweights 3-wire only wires and cords Wheel load Transport diagram Tiedown Lanyard anchorage No smoking points Voltage rating for Pressure rating for air Side force...

  • Page 7: General Safety

    Fifth Edition • Fifth Printing Operator's Manual General Safety General Safety ™ ™ ™ Part No. 114313GT -30 • GS -32 • GS...
  • Page 8 Operator's Manual Fifth Edition • Fifth Printing General Safety ™ ™ ™ -30 • GS -32 • GS Part No. 114313GT...

  • Page 9: Personal Safety

    Fifth Edition • Fifth Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 10: Work Area Safety

    Operator's Manual Fifth Edition • Fifth Printing Work Area Safety Work Area Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or exceed the maximum platform capacity or the proximity to electrical current.
  • Page 11 Fifth Edition • Fifth Printing Operator's Manual Work Area Safety Maximum capacity - GS-2032 Maximum capacity - GS-2046 Height of platform Maximum capacity Height of platform Maximum capacity 363 kg 544 kg 5.7 m 512 kg 5.7 m 744 kg 3.5 m 693 kg 3.5 m...
  • Page 12 Operator's Manual Fifth Edition • Fifth Printing Work Area Safety Do not raise the platform Do not operate the machine in strong or gusty unless the machine is on a winds. Do not increase the surface area of the firm, level surface. platform or the load.
  • Page 13 Fifth Edition • Fifth Printing Operator's Manual Work Area Safety Do not push off or pull Do not use batteries that weigh less than the toward any object outside original equipment. Batteries are used as of the platform. counterweight and are critical to machine stability. Each battery must weigh 29.5 kg.
  • Page 14 Operator's Manual Fifth Edition • Fifth Printing Work Area Safety Fall Hazards If equipped with outriggers Do not set the machine up where it cannot be The guard rail system provides fall protection. If leveled using only the outriggers. occupant(s) of the platform are required to wear personal fall protection equipment (PFPE) due to Do not adjust the outriggers while the platform is job site or employer rules, PFPE and its use shall...
  • Page 15 Fifth Edition • Fifth Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 16 Operator's Manual Fifth Edition • Fifth Printing Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of the and/or burn skin.
  • Page 17 Fifth Edition • Fifth Printing Operator's Manual Work Area Safety Battery Safety Electrocution/Burn Hazards Connect the battery charger to a Burn Hazards grounded, AC 3-wire electrical outlet only. Batteries contain acid. Always wear protective Inspect daily for damaged cords, clothing and eye wear when cables and wires.

  • Page 18: Legend

    Operator's Manual Fifth Edition • Fifth Printing Legend Legend GS-1530 GS-1532 GS-1930 GS-1932 Platform guard rails Lanyard anchorage points Air line to platform (optional) Manual storage container Platform controls Platform extension Transport tie-down Steer tire Pothole guard 10 LED readout 11 Ground controls 12 Non-steer tire 13 Emergency lowering knob...
  • Page 19 Fifth Edition • Fifth Printing Operator's Manual Legend GS-2032 GS-2632 GS-3232 Platform guard rails Lanyard anchorage points Air line to platform (optional) Outrigger controls - GS-3232 models Platform controls Platform extension Manual storage container Emergency lowering knob Transport tie-down 10 Steer tire 11 Outrigger - GS-3232 models 12 Pothole guard 13 LED readout...
  • Page 20 Operator's Manual Fifth Edition • Fifth Printing Legend GS-2046 GS-2646 GS-3246 Lanyard anchorage points Platform guard rails Air line to platform (optional) Manual storage container Platform controls Platform extension Transport tie-down Steer tire Pothole guard 10 LED readout 11 Ground controls 12 Non-steer tire 13 Emergency lowering knob 14 Brake release pump...

  • Page 21: Controls

    Fifth Edition • Fifth Printing Operator's Manual Controls Controls Ground Control Panel Platform up/down toggle switch 7A breaker for electrical circuits Key switch for platform/off/ground selection Move the switch up and the platform will raise. Move the switch down and Turn the key switch to the platform position and the platform will lower.
  • Page 22 Operator's Manual Fifth Edition • Fifth Printing Controls Platform Control Panel Thumb rocker switch for steer function Drive speed button Lift function select button Drive function select button Horn button Red Emergency Stop button Proportional control handle and function enable switch for lift and drive functions ™...
  • Page 23 Fifth Edition • Fifth Printing Operator's Manual Controls Horn button Platform Control Panel Press this button and the horn will sound. Thumb rocker switch for steer function Release the button and the horn will stop. Press the thumb rocker switch in either Proportional control handle and function direction to activate steer function.
  • Page 24 Operator's Manual Fifth Edition • Fifth Printing Controls Outrigger Control Panel, GS-3232 models Function enable button Lift enable indicator Press and hold the button to activate the Turns green to indicate that the up/down outrigger extend or outrigger retract button. functions can be operated.

  • Page 25: Inspections

    Fifth Edition • Fifth Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 26 Operator's Manual Fifth Edition • Fifth Printing Inspections Pre-operation Inspection  Outrigger housing and footpads (if equipped)  Be sure that the operator’s, safety, and  Battery pack and connections responsibilities manuals are complete, legible  Ground strap and in the storage container located in the platform.
  • Page 27 Fifth Edition • Fifth Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 28 Operator's Manual Fifth Edition • Fifth Printing Inspections Activate the up function. At the Ground Controls Result: The platform should raise. Select a test area that is firm, level and free of obstruction. Activate the down function. Be sure the batteries are connected. Result: The platform should lower.
  • Page 29 Fifth Edition • Fifth Printing Operator's Manual Inspections Test the Function Enable Switch Test the Steering 16 Do not hold the function enable switch on the Note: When performing the steer and drive function control handle. tests, stand in the platform facing the steer end of the machine.
  • Page 30 Operator's Manual Fifth Edition • Fifth Printing Inspections Test Drive and Braking Test the Tilt Sensor Operation 27 Press and hold the function enable switch on Note: Perform this test from the ground with the the control handle. platform controller. Do not stand in the platform. 28 Slowly move the control handle in the direction 30 Fully lower the platform.
  • Page 31 Fifth Edition • Fifth Printing Operator's Manual Inspections Test Limited Drive Speed Test the Pothole Guards 35 Press the lift function select button. Note: The pothole guards should automatically deploy when the platform is raised. The pothole 36 Press and hold the function enable switch on guards activate limit switches that allow the the control handle.
  • Page 32 Operator's Manual Fifth Edition • Fifth Printing Inspections 53 Press and hold the function enable switch on Test the Outrigger System (if equipped) the control handle. 46 Press the lift function button. 54 Slowly move the control handle in the direction 47 Press and hold the function enable switch on indicated by the blue arrow.
  • Page 33 Fifth Edition • Fifth Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 34 Operator's Manual Fifth Edition • Fifth Printing Inspections Decal Inspection for Models Part No. Decal Description GS-1530, GS-1532, GS-1930 and 82502 Label - LED Diagnostic Readout 82560 Label — Skin Injection Hazard GS-1932 82562 Label — Crushing Hazard Use the pictures on the next page to verify that all 82567 Ground Control Panel decals are legible and in place.
  • Page 35 Fifth Edition • Fifth Printing Operator's Manual Inspections 114338 43618 40434 97772 82487 28174 or 28235 43618 40434 62503 or 62054 or 82568 or 82887 82664 or 82665 or 133239 62503 or 133240 or 62054 or 82568 97582 or 82887 or 82497 44981 82668...
  • Page 36 Operator's Manual Fifth Edition • Fifth Printing Inspections Decal Inspection for Models Part No. Decal Description GS-2032, GS-2632 and GS-3232 82567 Ground Control Panel 97582 Label — Manual Force, 400 N, Indoor Use the pictures on the next page to verify that all Use Only, GS-2632 and GS-3232 decals are legible and in place.
  • Page 37 Fifth Edition • Fifth Printing Operator's Manual Inspections 40434 97772 114338 43618 114371 82487 114136 28174 or 28235 43618 40434 97685 62055 or 97686 or 72973 or 114434 or 114324 or 133241 or 133242 82497 97683 or 97582 or 97684 or 114368 62055 or 72973...
  • Page 38 Operator's Manual Fifth Edition • Fifth Printing Inspections Decal Inspection for Models Part No. Decal Description GS-2046, GS-2646 and GS-3246 82560 Label — Skin Injection Hazard 82562 Label — Crushing Hazard Use the pictures on the next page to verify that all 82567 Ground Control Panel decals are legible and in place.
  • Page 39 Fifth Edition • Fifth Printing Operator's Manual Inspections 97772 114338 43618 82487 40434 28174 or 28235 43618 40434 82787 or 82788 or 82789 62056 or 133243 or 62057 or 133244 or 62058 or 133245 82905 or 82497 82790 or 82791 62056 or 82792 or 62057...

  • Page 40: Operating Instructions

    Operator's Manual Fifth Edition • Fifth Printing Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 41 Fifth Edition • Fifth Printing Operator's Manual Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 42 Operator's Manual Fifth Edition • Fifth Printing Operating Instructions To Retract Outriggers: To Position Outriggers (GS-3232 models) To Extend Outriggers: Press and hold the function enable button. Press and hold the function enable button. Press and hold the outrigger retract button. Press and hold the outrigger extend button.
  • Page 43 Fifth Edition • Fifth Printing Operator's Manual Operating Instructions To Steer To reduce drive speed Press the drive function select button. The drive controls can operate in two different drive speed modes. When the drive speed button light is Press and hold the function enable switch on on, slow drive speed mode is active.
  • Page 44 Operator's Manual Fifth Edition • Fifth Printing Operating Instructions Driving on a slope To determine the slope grade: Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: GS-1530, GS-1532, GS-2032, GS-2046 and GS-2646 •...
  • Page 45 Fifth Edition • Fifth Printing Operator's Manual Operating Instructions Error indicator readout Operation from Ground with Controller If the LED diagnostic readout displays an error code, such as LL, Maintain safe distances between the operator, push in and pull out the red machine and fixed objects.
  • Page 46 Operator's Manual Fifth Edition • Fifth Printing Operating Instructions GS-2046, GS-2646 & GS-3246 How to Fold Down the Guardrails The platform railing system consists of three fold GS-1530, GS-1532, GS-1930, GS-1932, down rail sections for the extension deck and three GS-2032, GS-2632 and GS-3232 sections for the main deck.
  • Page 47 Fifth Edition • Fifth Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.

  • Page 48: Transport And Lifting Instructions

    Operator's Manual Fifth Edition • Fifth Printing Transport and Lifting Instructions Transport and Lifting Instructions  If the slope of the transport vehicle bed exceeds the maximum slope rating, the machine must be loaded and unloaded using a winch as described in the brake release operation.
  • Page 49 Fifth Edition • Fifth Printing Operator's Manual Transport and Lifting Instructions Inspect the entire machine for loose or unsecured Securing to Truck or Trailer for items. Transit Use chains or straps of ample load capacity. Always use the extension deck lock when the machine is transported.
  • Page 50 Operator's Manual Fifth Edition • Fifth Printing Transport and Lifting Instructions Lifting the Machine with a Forklift Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Fully lower the platform. The platform must remain lowered during all loading and transport Observe and Obey: procedures.
  • Page 51 Fifth Edition • Fifth Printing Operator's Manual Transport and Lifting Instructions Lifting Instructions Fully lower the platform. Be sure the extension deck, controls and component trays are secure. Remove all loose items on the machine. Determine the center of gravity of your machine using the table and the picture on this page.

  • Page 52: Maintenance

    Operator's Manual Fifth Edition • Fifth Printing Maintenance Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily Observe and Obey: checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic ...
  • Page 53 Fifth Edition • Fifth Printing Operator's Manual Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 54: Specifications

    Operator's Manual Fifth Edition • Fifth Printing Specifications Specifications Model Power source 4 Batteries, 6V 225AH GS-1530 and GS-1532 Height, working maximum 6.4 m System voltage Controls Proportional Height, platform maximum 4.6 m AC outlet in platform Standard Height, stowed maximum 2.07 m Maximum hydraulic pressure 241 bar...
  • Page 55 Fifth Edition • Fifth Printing Operator's Manual Specifications Power source 4 Batteries, 6V 225AH Model GS-1930 and GS-1932 System voltage Height, working maximum 7.6 m Controls Proportional Height, platform maximum 5.8 m AC outlet in platform Standard Height, stowed maximum 2.10 m Maximum hydraulic pressure 241 bar...
  • Page 56 Operator's Manual Fifth Edition • Fifth Printing Specifications Power source 4 Batteries, 6V 225AH Model GS-2032 Controls Proportional Height, working maximum 7.9 m System voltage Height, platform maximum 6.1 m AC outlet in platform Standard Height, stowed maximum 2.13 m Maximum hydraulic pressure 241 bar Height, stowed maximum, rails folded...
  • Page 57 Fifth Edition • Fifth Printing Operator's Manual Specifications Power source 4 Batteries, 6V 225AH Model GS-2632 Controls Proportional Height, working maximum 9.8 m System voltage Height, platform maximum 7.9 m AC outlet in platform Standard Height, stowed maximum 2.26 m Maximum hydraulic pressure 241.3 bar Height, stowed maximum, rails folded...
  • Page 58 Operator's Manual Fifth Edition • Fifth Printing Specifications Power source 4 Batteries, 6V 225AH Model GS-3232 Controls Proportional Height, working maximum 11.6 m System voltage Height, working drivable 8.5 m AC outlet in platform Standard Height, platform maximum 9.8 m Maximum hydraulic pressure 241.3 bar Height, platform drivable...
  • Page 59 Fifth Edition • Fifth Printing Operator's Manual Specifications Power source 4 Batteries, 6V 225AH Model GS-2046 Controls Proportional Height, working maximum 7.9 m System voltage Height, platform maximum 6.1 m AC outlet in platform Standard Height, stowed maximum 2.14 m Maximum hydraulic pressure 241 bar Height, stowed maximum, rails folded...
  • Page 60 Operator's Manual Fifth Edition • Fifth Printing Specifications Power source 4 Batteries, 6V 225AH Model GS-2646 Controls Proportional Height, working maximum 9.8 m System voltage Height, platform maximum 7.9 m AC outlet in platform Standard Height, stowed maximum 2.26 m Maximum hydraulic pressure 241 bar Height, stowed maximum, rails folded...
  • Page 61 Fifth Edition • Fifth Printing Operator's Manual Specifications Power source 4 Batteries, 6V 225AH Model GS-3246 Controls Proportional Height, working maximum 11.6 m System voltage Height, platform maximum 9.8 m AC outlet in platform Standard Height, stowed maximum 2.37 m Maximum hydraulic pressure 241 bar Height, stowed maximum, rails folded...

This manual is also suitable for:

Genie gs-1930/32Genie gs-2032Genie gs-2632Genie gs-3232Genie gs-2646Genie gs-2046 ... Show all

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