Terex Genie GS-2669RT Operator's Manual
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Terex Genie GS-2669RT Operator's Manual

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Operator's Manual
GS
-2669RT
™
GS
-3369RT
™
GS
-4069RT
™
Serial Number Range
from GS6911-101
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
First Edition
Fifth Printing
Part No. 229831GT

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Summary of Contents for Terex Genie GS-2669RT

  • Page 1 Operator's Manual Serial Number Range -2669RT ™ from GS6911-101 ANSI/CSA North America -3369RT ™ South America Asia -4069RT ™ with Maintenance Information First Edition Fifth Printing Part No. 229831GT...

  • Page 2: Table Of Contents

    Specifications ............45 Copyright © 2011 by Terex Corporation First Edition, Fifth Printing, March 2018 Genie is registered trademarks of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    First Edition • Fifth Printing Operator's Manual Introduction Intr oducti on Owners, Users and Operators: Thank you for choosing our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators: Danger...
  • Page 4 Operator's Manual First Edition • Fifth Printing Introduction Hazard Classification Intended Use This machine is intended to be used only to lift Decals on this machine use symbols, color coding, personnel, along with their tools, and materials to and signal words to identify the following: an aerial work site.

  • Page 5: Symbol And Hazard Pictorials Definitions

    First Edition • Fifth Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and H az ard Pictorials Definiti ons Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard...
  • Page 6 Operator's Manual First Edition • Fifth Printing Symbol and Hazard Pictorials Definitions Chock the wheels Release brakes Tiedown Lanyard anchorage No smoking points Wheel load Transport diagram Side force Wind speed Outrigger load Voltage rating for Pressure rating for air Maximum capacity Crushing hazard power to platform...

  • Page 7: Personal Safety

    First Edition • Fifth Printing Operator's Manual Personal Safety Pers onal Safety Exiting an Elevated Platform Through the Personal Fall Protection Side Gate Personal fall protection equipment (PFPE) is not Attach primary lanyard to a platform anchor required when operating this machine provided the point.

  • Page 8: Work Area Safety

    Operator's Manual First Edition • Fifth Printing Work Area Safety Work Ar ea Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and will Occupants, equipment and materials shall not not provide protection from contact with or exceed the maximum platform capacity or the proximity to electrical current.
  • Page 9 First Edition • Fifth Printing Operator's Manual Work Area Safety Do not raise the platform Do not operate the unless the machine is on a machine in strong or gusty firm, level surface. winds. Do not increase the surface area of the platform or the load.
  • Page 10 Operator's Manual First Edition • Fifth Printing Work Area Safety Do not push off or pull Do not place ladders or toward any object outside scaffolds in the platform or of the platform. against any part of this machine. Do not transport tools and materials unless they Maximum manual force –...
  • Page 11 First Edition • Fifth Printing Operator's Manual Work Area Safety Fall Hazards Collision Hazards The guard rail system provides fall protection. If Be aware of limited sight occupant(s) of the platform are required to wear distance and blind spots personal fall protection equipment (PFPE) due to when driving or operating.
  • Page 12 Operator's Manual First Edition • Fifth Printing Work Area Safety Bodily Injury Hazard Do not lower the platform unless the Always operate the machine in a well-ventilated area below is clear of area to avoid carbon monoxide poisoning. personnel and obstructions.
  • Page 13 First Edition • Fifth Printing Operator's Manual Work Area Safety Explosion and Fire Hazards Crushing Hazard Do not start the engine if you smell or detect liquid Keep hands and limbs out of scissors. petroleum gas (LPG), gasoline, diesel fuel or other Use common sense and planning when operating explosive substances.
  • Page 14 Operator's Manual First Edition • Fifth Printing Work Area Safety Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

  • Page 15: Legend

    First Edition • Fifth Printing Operator's Manual Legend Legend Platform entry gate 10 Ground controls side covers 16 Outrigger footpad (if equipped with outriggers) Platform guard rails 11 Hydraulic tank (behind cover) 17 Steer tire Lanyard anchorage points 12 Tilt alarm (behind cover) 18 Engine side covers Platform extension lock 13 Hydraulic oil level indicator...

  • Page 16: Controls

    Operator's Manual First Edition • Fifth Printing Controls Controls Ground Control Panel Hour meter or diagnostic display Lift function enable button Key switch for platform/off/ground selection Platform up button Gasoline/LPG models: Choke button 10 Emergency lowering function enable button Diesel models: Glow plug button 11 Emergency lowering down button Engine start button 12 Platform down button...
  • Page 17 First Edition • Fifth Printing Operator's Manual Controls LCD readout screen Ground Control Panel Lift function enable button Hour meter Press this button to activate the lift function. The hour meter displays the number of hours the machine has operated. Platform up button diagnostic display Press this button and the platform will raise.
  • Page 18 Operator's Manual First Edition • Fifth Printing Controls Platform Control Panel Outrigger auto level button Green power light/Red error indicator light Engine start button 10 Red Emergency Stop button Engine idle select button with indicator light 11 Function enable switch Gasoline/LPG models: Choke button 12 Proportional control handle for drive function Diesel models: Glow plug button...
  • Page 19 First Edition • Fifth Printing Operator's Manual Controls Platform Control Panel Machine on incline button with indicator light: Low speed operation for inclines Outrigger auto level button Press this button to select low speed operation Press this button to activate the auto level for inclines.
  • Page 20 Operator's Manual First Edition • Fifth Printing Controls 13 Thumb rocker switch for steer function Press the left side of the thumb rocker and the machine will steer to the left. Press the right side of the thumb rocker and the machine will steer to the right.

  • Page 21: Inspections

    First Edition • Fifth Printing Operator's Manual Inspections Ins pections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 22 Operator's Manual First Edition • Fifth Printing Inspections Pre-operation Inspection  Safety arm  Platform extension  Be sure that the operator’s, safety, and  Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 23 First Edition • Fifth Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 24 Operator's Manual First Edition • Fifth Printing Inspections Test the Up/Down Functions At the Ground Controls The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central obstruction.
  • Page 25 First Edition • Fifth Printing Operator's Manual Inspections Test the Tilt Sensor Operation At the Platform Controls Note: Perform this test from the ground with the Test Emergency Stop platform controller. Do not stand in the platform. 17 Push in the platform red Emergency Stop 10 Turn the key switch to platform control.
  • Page 26 Operator's Manual First Edition • Fifth Printing Inspections Test Up/Down Functions and Function Test the Steering Enable Note: When performing the steer and drive function tests, stand in the platform facing the steer end of 20 Start the engine. the machine. 21 Activate the up/down rocker switch in the 26 Press and hold the function enable switch on direction indicated by the blue arrow.
  • Page 27 First Edition • Fifth Printing Operator's Manual Inspections Test Drive and Braking Test Limited Drive Speed 29 Press and hold the function enable switch on 33 Press and hold the lift function enable button. the control handle. Raise the platform approximately 7.5 ft / 2.28 m from the ground.
  • Page 28 Operator's Manual First Edition • Fifth Printing Inspections Test Emergency Lowering Test the Outrigger System (if equipped) 36 Push and hold the lift function enable button 40 Push and hold the auto level button. and raise the platform approximately 2 ft / 60 cm.
  • Page 29 First Edition • Fifth Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 30 139249 Instructions – Perkins Engine Specs Part No.Decal Description 214725 Warning – Fall Hazard 28158 Label – Unleaded 228327 Cosmetic – Genie GS-2669RT 228328 Cosmetic – Genie GS-3369RT 28159 Label – Diesel 28160 Label – Liquid Petroleum Gas 228329 Cosmetic – Genie GS-4069RT...
  • Page 31 First Edition • Fifth Printing Operator's Manual Inspections Additional decals for models with outriggers Shading indicates decal is hidden from view, i.e. under covers ™ ™ ™ Part No. 229831GT -2669RT • GS -3369RT • GS -4069RT...
  • Page 32 Operator's Manual First Edition • Fifth Printing Inspections Decals Inspection with Words Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions.
  • Page 33 First Edition • Fifth Printing Operator's Manual Inspections Additional decals for models with outriggers Shading indicates decal is hidden from view, i.e. under covers ™ ™ ™ Part No. 229831GT -2669RT • GS -3369RT • GS -4069RT...
  • Page 34 Label – Outrigger Safety 114337 Label – Tip-over Hazard, Limit Switch 114338 Label – Tip-over Hazard, Tilt Alarm 133537 Label – Crushing Hazard 228327 Cosmetic – Genie GS-2669RT 228328 Cosmetic – Genie GS-3369RT 228329 Cosmetic – Genie GS-4069RT 228407 Ground Control Panel 229427 Label –...
  • Page 35 First Edition • Fifth Printing Operator's Manual Inspections Additional decals for models with outriggers Shading indicates decal is hidden from view, i.e. under covers ™ ™ ™ Part No. 229831GT -2669RT • GS -3369RT • GS -4069RT...

  • Page 36: Operating Instructions

    Operator's Manual First Edition • Fifth Printing Operating Instructions Operati ng Instr ucti ons Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 37 First Edition • Fifth Printing Operator's Manual Operating Instructions All models Emergency Stop If the engine fails to start after 15 seconds of Push in the red Emergency Stop button to the off cranking, determine the cause and repair any position at the ground controls or the platform malfunction.
  • Page 38 Operator's Manual First Edition • Fifth Printing Operating Instructions To Drive Operation from Platform Press and hold the function enable switch on Turn the key switch to platform control. the control handle. Pull out both ground and platform red Increase speed: Slowly move the control Emergency Stop buttons to the on position.
  • Page 39 First Edition • Fifth Printing Operator's Manual Operating Instructions To determine the slope grade: Driving on a slope Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: Maximum slope rating, stowed position: •...
  • Page 40 Operator's Manual First Edition • Fifth Printing Operating Instructions To Extend and Retract Platform Outrigger Operation (if equipped) Lift the platform extension lock handles to the Position the machine below the desired work horizontal position. area. Push the platform extension lock handles to Note: The engine must be running for the extend the platform to the desired position.

  • Page 41: Transport And Lifting Instructions

    First Edition • Fifth Printing Operator's Manual Transport and Lifting Instructions Trans port and Lifti ng Instr ucti ons Free-wheel Configuration for Winching Chock the wheels to prevent the machine from rolling. 4WD models: Release the Observe and Obey: wheel brakes by turning over the two rear torque hub ...
  • Page 42 Operator's Manual First Edition • Fifth Printing Transport and Lifting Instructions Securing to Truck or Trailer for Transit Always chock the machine wheels in preparation for transport. Retract and secure the extension deck. Use the tie-down points on the chassis for anchoring down to the transport surface.
  • Page 43 First Edition • Fifth Printing Operator's Manual Transport and Lifting Instructions Center of gravity X Axis Y Axis GS-2669RT without 42.5 in 30.9 in outriggers 108.1 cm 78.5 cm GS-3369RT without 42.6 in 31.4 in outriggers Observe and Obey: 108.2 cm 79.8 cm GS-4069RTwithout 38.8 in...

  • Page 44: Maintenance

    Operator's Manual First Edition • Fifth Printing Maintenance Maintenanc e Check the Engine Oil Level Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level Observe and Obey: can damage engine components.
  • Page 45 First Edition • Fifth Printing Operator's Manual Maintenance Diesel Fuel Requirements Check the Hydraulic Oil Level Satisfactory engine performance is dependent on Maintaining the hydraulic oil at the proper level is the use of a good quality fuel. The use of a good essential to machine operation.
  • Page 46 Operator's Manual First Edition • Fifth Printing Maintenance Check the Batteries Check the Engine Coolant Level Proper battery condition is essential to good Maintaining the engine coolant at the proper level machine performance and operational safety. is essential to engine service life. Improper coolant Improper fluid levels or damaged cables and level will affect the engine’s cooling capability and connections can result in component damage and...

  • Page 47: Specifications

    First Edition • Fifth Printing Operator's Manual Specifications Specific ati ons GS-2669RT Drive speeds Height, working maximum 32 ft 9.8 m Stowed, maximum 3.5 mph 5.63 km/h Height, platform maximum 26.2 ft Platform raised, 0.3 mph 0.48 km/h Height, stowed maximum, 102 in 2.59 m maximum...
  • Page 48 Operator's Manual First Edition • Fifth Printing Specifications GS-3369RT Drive speeds Height, working maximum 39 ft 11.9 m Stowed, maximum 3.5 mph 5.63 km/h Height, platform maximum 32.67 ft 10 m Platform raised, 0.3 mph 0.48 km/h maximum 40 ft/90 sec 12.2 m/90 sec Height, stowed maximum, 102 in...
  • Page 49 First Edition • Fifth Printing Operator's Manual Specifications GS-4069RT Drive speeds Height, working maximum 46 ft 14 m Stowed, maximum 3.5 mph 5.63 km/h Height, platform maximum 40.25 ft 12.3 m Platform raised, 0.3 mph 0.48 km/h maximum 40 ft/90 sec 12.2 m/90 sec Height, stowed maximum, 108 in...

This manual is also suitable for:

Genie gs-3369rtGenie gs-4069rt

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