Terex Genie GS-3369DC Operator's Manual
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Terex Genie GS-3369DC Operator's Manual

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Operator's Manual
GS
-2669DC
™
GS
-3369DC
™
GS
-4069DC
™
Serial Number Range
from GS69F-18000
from GS69M-101
AUS
Australia
with
Maintenance
Information
Original Instructions
Second Edition
Second Printing
Part No. 1305659GT

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Summary of Contents for Terex Genie GS-3369DC

  • Page 1 Operator's Manual Serial Number Range -2669DC ™ from GS69F-18000 from GS69M-101 Australia -3369DC ™ -4069DC ™ with Maintenance Information Original Instructions Second Edition Second Printing Part No. 1305659GT...

  • Page 2: Table Of Contents

    Specifications ............55 Copyright © 2011 by Terex Corporation Second Edition: Second Printing, May 2022 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Second Edition • Second Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 Operator's Manual Second Edition • Second Printing Introduction Platform controls symbology and related Ground controls symbology and related machine movement: machine movement: Lift function enable button Lift function enable button Drive function enable button Platform up/down button Outrigger function button Sequential functions and movement: Platform up/down (when lift function Drive and steer.
  • Page 5 Second Edition • Second Printing Operator's Manual Introduction Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount At times it may be necessary to contact Genie. importance to Genie. Various bulletins are used by When you do, be ready to supply the model Genie to communicate important safety and number and serial number of your machine, along product information to dealers and machine...
  • Page 6 Operator's Manual Second Edition • Second Printing Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    Second Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard...
  • Page 8 Operator's Manual Second Edition • Second Printing Symbol and Hazard Pictorials Definitions Lower the platform. Do not set up where it Maintain required Access by trained and Use a piece of cannot be leveled with clearance authorized personnel cardboard or paper outriggers only to search for leaks...
  • Page 9 Second Edition • Second Printing Operator's Manual Symbol and Hazard Pictorials Definitions Voltage rating for Pressure rating for air Maximum capacity Fall hazard Platform overloaded power to platform line to platform Crushing hazard Auxiliary lowering Part No. 1305659GT ™ -2669DC • GS ™...

  • Page 10: General Safety

    Operator's Manual Second Edition • Second Printing General Safety General Safety ™ -2669DC • GS ™ -3369DC • GS ™ -4069DC Part No. 1305659GT...
  • Page 11 Second Edition • Second Printing Operator's Manual General Safety Part No. 1305659GT ™ -2669DC • GS ™ -3369DC • GS ™ -4069DC...
  • Page 12 Operator's Manual Second Edition • Second Printing General Safety ™ -2669DC • GS ™ -3369DC • GS ™ -4069DC Part No. 1305659GT...

  • Page 13: Personal Safety

    Second Edition • Second Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine provided the operator remains inside the perimeter of the platform guardrail system. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable...

  • Page 14: Work Area Safety

    Operator's Manual Second Edition • Second Printing Work Area Safety Tip-over Hazards Work Area Safety Electrocution Hazards Occupants, equipment and materials shall not This machine is not electrically insulated and will exceed the maximum platform capacity or the not provide protection from contact with or maximum platform capacity of the platform proximity to electrical current.
  • Page 15 Second Edition • Second Printing Operator's Manual Work Area Safety Do not raise the platform Do not raise the platform when wind speeds may unless the machine is on a exceed 28 mph / 12.5 m/s. If wind speeds exceed firm, level surface.
  • Page 16 Operator's Manual Second Edition • Second Printing Work Area Safety Do not use the machine as a crane. Do not alter or disable machine components that in any way affect safety and stability. Do not push the machine or other objects with the platform.
  • Page 17 Second Edition • Second Printing Operator's Manual Work Area Safety Operation on Slopes Hazards Do not use the machine on a moving or mobile surface or vehicle. Do not drive the machine on a slope that exceeds the maximum uphill, downhill or side slope rating Be sure all tires are in good condition, castle nuts of the machine.
  • Page 18 Operator's Manual Second Edition • Second Printing Work Area Safety Fall Hazards Attach the platform entry chain or close the entry gate before operating. The guard rail system provides fall protection. If occupant(s) of the platform are required to wear Do not operate the machine unless the guard rails personal fall protection equipment (PFPE) due to are properly installed and the entry is secured for...
  • Page 19 Second Edition • Second Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 20 Operator's Manual Second Edition • Second Printing Work Area Safety Bodily Injury Hazard Damaged Machine Hazards Do not operate the machine with a hydraulic oil or Do not use a damaged or malfunctioning machine. air leak. An air leak or hydraulic leak can penetrate Conduct a thorough pre-operation inspection of and/or burn skin.
  • Page 21 Second Edition • Second Printing Operator's Manual Work Area Safety Lockout After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.
  • Page 22 Operator's Manual Second Edition • Second Printing Work Area Safety Battery Safety Component Damage Hazard Do not use any battery charger greater than 48V Burn Hazards to charge the batteries. Batteries contain acid. Electrocution/Burn Hazards Always wear protective clothing and eye wear when Connect the battery charger to a working with batteries.

  • Page 23: Legend

    Second Edition • Second Printing Operator's Manual Legend Legend Platform entry gate 12 Hydraulic oil level indicator (behind cover) Platform guard rails 13 Ground controls with LCD readout screen Lanyard anchorage points 14 Outrigger housing (if equipped with outriggers) Platform extension lock handle 15 Outrigger footpad (if equipped with outriggers) Manual storage container 16 Steer tire...

  • Page 24: Controls

    Operator's Manual Second Edition • Second Printing Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 25 Second Edition • Second Printing Operator's Manual Controls Platform Control Panel Part No. 1305659GT ™ -2669DC • GS ™ -3369DC • GS ™ -4069DC...
  • Page 26 Operator's Manual Second Edition • Second Printing Controls Thumb rocker switch for steer function Low speed lift enable button Press the left side of the thumb Press and hold this button to rocker and the machine will turn in activate the low speed platform the direction the blue triangle function.
  • Page 27 Second Edition • Second Printing Operator's Manual Controls 11 Platform up OR outrigger retract button 15 Proportional control handle and function enable switch for drive, steer, lift and outrigger Press and hold this button and the functions platform will raise OR the Lift function: Press and hold the function outriggers will retract.
  • Page 28 Operator's Manual Second Edition • Second Printing Controls 16 LED diagnostic readout, battery charge indicator and lift/drive mode indicator 17 Drive function button Push this button to activate the drive function. 18 Outrigger function button Press this button to activate the outrigger function.

  • Page 29: Inspections

    Second Edition • Second Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 30 Operator's Manual Second Edition • Second Printing Inspections Pre-operation Inspection  Scissor pins and retaining fasteners  Lanyard anchorage points  Be sure that the operator’s manual is  Platform control joystick complete, legible and in the storage container located in the platform. ...
  • Page 31 Second Edition • Second Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If Do Not Operate Unless: malfunctions are discovered, the machine must be tagged and removed from service.
  • Page 32 Operator's Manual Second Edition • Second Printing Inspections At the Ground Controls Test Emergency Stop Push in the ground red Emergency Stop Select a test area that is firm, level and free of button to the off position. hazards. Result: No functions should operate. Be sure the batteries are connected.
  • Page 33 Second Edition • Second Printing Operator's Manual Inspections Test Auxiliary Power Test the Function Enable Switch and the Up/Down Functions 15 Activate the up function by pressing the lift enable button and platform up button, and 24 Do not hold the function enable switch on the raise the platform approximately 2 ft.
  • Page 34 Operator's Manual Second Edition • Second Printing Inspections Test the Drive Function Button Test Drive and Braking 33 Press the drive function button (if 39 Press the drive function button (if equipped). equipped). 34 Wait seven seconds for the drive function to 40 Press and hold the function enable switch on time out.Slowly move the control handle in the the control handle.
  • Page 35 Second Edition • Second Printing Operator's Manual Inspections Test the Tilt Sensor Operation Test Elevated Drive Speed Note: Perform this test from the ground with the 50 Raise the platform approximately 4 ft / 1.2 m platform controller. Do not stand in the platform. from the ground.
  • Page 36 Operator's Manual Second Edition • Second Printing Inspections Test Stowed Drive Speed Test the Outrigger System (if equipped) 53 Press and hold the lift function enable button, 56 Press the outrigger function button. and press the platform down button. On the LCD screen, a circle below the outrigger function symbol will Result: The platform should lower.
  • Page 37 Second Edition • Second Printing Operator's Manual Inspections 60 Press the drive function button. 66 Raise the platform. 61 Press and hold the function enable switch on Result: The platform should raise. Raise the the control handle. platform to approximately 8 ft / 2.4 m and stop. 62 Slowly move the control handle in the direction 67 Fully lower the platform.
  • Page 38 Operator's Manual Second Edition • Second Printing Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris Do Not Operate Unless:  sloped surfaces  unstable or slippery surfaces You learn and practice the principles of safe ...
  • Page 39 Second Edition • Second Printing Operator's Manual Inspections Decals Inspection with Words Part No. Decal Description 229827 Warning – Hot Surface Determine whether the decals on your machine 236360 Overlay – Platform Control Panel have words or symbols. Use the appropriate (without outriggers) inspection to verify that all decals are legible and in place.
  • Page 40 Operator's Manual Second Edition • Second Printing Inspections 1272242 38149 1293324 1258104 1302876 ™ -2669DC • GS ™ -3369DC • GS ™ -4069DC Part No. 1305659GT...

  • Page 41: Operating Instructions

    Second Edition • Second Printing Operator's Manual Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s manual.
  • Page 42 Operator's Manual Second Edition • Second Printing Operating Instructions Emergency Stop Operation from Platform Push in the red Emergency Stop button to the off Be sure the battery pack is connected before position at the ground controls or the platform operating the machine.
  • Page 43 Second Edition • Second Printing Operator's Manual Operating Instructions To Extend Outriggers To Steer Press and hold the drive/steer function enable Press and hold the switch on the control handle. outrigger enable button. Turn the steer wheels with the thumb rocker switch located on Press and hold the outrigger extend button.
  • Page 44 Operator's Manual Second Edition • Second Printing Operating Instructions Controller Identification To Extend Outriggers Use these instructions if the decal Press the outrigger function button. on your platform controls has these On the LCD screen, a circle below buttons. the outrigger function symbol will turn on.
  • Page 45 Second Edition • Second Printing Operator's Manual Operating Instructions To Retract Outriggers To Drive Press the drive function button. On the LCD Press the outrigger function screen, a circle below the drive function button. symbol will turn on. If the control handle is not moved within seven seconds of pushing the drive function button, the Press and hold the function enable switch on circle below the drive function symbol will turn off...
  • Page 46 Operator's Manual Second Edition • Second Printing Operating Instructions Driving on a slope Example: Determine the uphill, downhill and side slope ratings for the machine and determine the slope grade. Maximum slope rating, extension deck uphill (gradeability): 35% (19°) Maximum slope rating, extension deck downhill: 15% (9°) Piece of wood = 144 inches (3.6 m) Maximum side slope rating, stowed...
  • Page 47 Second Edition • Second Printing Operator's Manual Operating Instructions Platform Overload Operational indicator codes If the platform controls LED or ground controls If the platform controls LED diagnostic readout LCD diagnostic readout displays an operational displays a flashing OL and the ground controls indicator code such as LL, the fault condition must LCD diagnostic readout displays OL: Platform be repaired or removed before resuming machine...
  • Page 48 Operator's Manual Second Edition • Second Printing Operating Instructions Battery Level Indicator To reset thermal limit cutout If the platform controls LED readout displays fault Use the LED diagnostic readout to determine the codes F053, F054, F055 or F056, the machine has battery level.
  • Page 49 Second Edition • Second Printing Operator's Manual Operating Instructions After Each Use Select a safe parking location—firm level surface, clear of obstruction and traffic. Lower the platform. Turn the key switch to the off position and remove the key to secure from unauthorized use.
  • Page 50 Operator's Manual Second Edition • Second Printing Operating Instructions Tilt Sensor Activation Settings How to Use the Safety Arm Raise the platform approximately 8 ft / 2.4 m Chassis Angle on Wheels from the ground. Chassis Angle (side to side) 2°...
  • Page 51 Second Edition • Second Printing Operator's Manual Operating Instructions Standard Batteries Remove the battery vent caps and check the battery acid level. If necessary, add only enough distilled water to cover the plates. Do not overfill prior to the charge cycle. Replace the battery vent caps.

  • Page 52: Transport And Lifting Instructions

    Operator's Manual Second Edition • Second Printing Transport and Lifting Instructions Transport and Lifting Instructions  Do not drive the machine on a slope that exceeds the uphill, downhill or side slope rating. See Driving on a Slope in the Operating Instructions section.
  • Page 53 Second Edition • Second Printing Operator's Manual Transport and Lifting Instructions Securing to Truck or Trailer for Use chains or straps of ample load capacity. Transit Turn the key switch to the off position and remove the key before transporting. Always chock the machine wheels in preparation for transport.
  • Page 54 Operator's Manual Second Edition • Second Printing Transport and Lifting Instructions Center of gravity X Axis Y Axis GS-2669DC without 38.3 in 29.9 in outriggers 97.3 cm 76 cm GS-3369DC without 42.1 in 31.5 in outriggers 106.9 cm 80 cm GS-4069DC without 39.2 in 30.7 in...

  • Page 55: Maintenance

    Second Edition • Second Printing Operator's Manual Maintenance Maintenance Check the Hydraulic Oil Level Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic Observe and Obey: oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in ...
  • Page 56 Operator's Manual Second Edition • Second Printing Maintenance Check the Batteries Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on Proper battery condition is essential to good this machine according to the procedures found in machine performance and operational safety.

  • Page 57: Specifications

    Second Edition • Second Printing Operator's Manual Specifications Specifications GS-2669DC Drive speeds Height, working maximum 32 ft 9.8 m Stowed maximum, 4.5 mph 7.2 km/h forward 40 ft/6.06 sec 40 ft/6.06 sec Height, platform maximum 26 ft Stowed maximum, 3 mph 4.8 km/h Height, stowed maximum, 102 in...
  • Page 58 Operator's Manual Second Edition • Second Printing Specifications GS-3369DC Drive speeds Height, working maximum 39 ft 11.9 m Stowed maximum, 4.5 mph 7.2 km/h forward 40 ft/6.06 sec 40 ft/6.06 sec Height, platform maximum 33 ft 10 m Stowed maximum, 3 mph 4.8 km/h Height, stowed maximum,...
  • Page 59 Second Edition • Second Printing Operator's Manual Specifications GS-4069DC Drive speeds Height, working maximum 46 ft 14 m Stowed maximum, 4.5 mph 7.2 km/h forward 40 ft/6.06 sec 40 ft/6.06 sec Height, platform maximum 40 ft 12.3 m Stowed maximum, 3 mph 4.8 km/h Height, stowed maximum,...

This manual is also suitable for:

Genie gs-2669dcGenie gs-4069dcGs69m-101Gs69f-18000

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