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INSTALLATION
INSTRUCTIONS
877-533-7557 • jks@sporttruckusainc.com • www.jksmfg.com
Welcome
CONGRATULATIONS on purchasing the Flex Con-
nect Sway Bar System from JKS Manufacturing. We
are committed to providing you with the best products
available and your satisfaction is our first priority.
PLEASE READ these Installation Instructions careful-
ly, and save them for future reference, as they contain
important installation and maintenance information.
Tools Required
Metric/Standard Socket Wrench Set
Grease Gun with Zerk Fitting Coupler
Wheel Bearing Grease
Parts
Box Kit - PAC2101
Flex Connect Eye
A
Flex Connect Housing
B
Bushing
C
Spring Washer
D
Spring
E
3/8-16" Nylock Nut
F
Shaft Bushing
G
Rubber O-Ring
H
PTFE O-Ring
I
Flex Connect Shaft
J
Flex Eye
K
Sway Bar Link
L
Jam Nut
M
Grease Fitting
N
Spherical Bushing
O
JKS Flex Connect Installation
Product: Flex Connect Sway Bar Link System
Part Number: PAC2112K
Applications: Grand Cherokee WJ, 1999-2004 with 2-4" lift
491 W. Garfield Avenue, Coldwater, MI 49036
QTY
1
1
1
2
2
1
1
1
1
1
3
1
1
4
2
2112K
Box Kit - PAC2151
Poly Spacer
P
Stainless Steel Post - Male Thread
Q
Stainless Steel Post - Female Thread
R
Quick Pin
S
1" X 1.40" Spacer
T
1/2"-20 X 2-1/2" Bolt
U
1/2" Split Lock Washer
V
1/2"-20 Nylock Nut
W
QTY
4
2
2
4
2
2
2
2
Page 1
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Summary of Contents for JKS PAC2112K
- Page 1 Poly Spacer CONGRATULATIONS on purchasing the Flex Con- Stainless Steel Post - Male Thread nect Sway Bar System from JKS Manufacturing. We Stainless Steel Post - Female Thread are committed to providing you with the best products available and your satisfaction is our first priority.
-
Page 2: Installation
Contact JKS tech support for WARNING additional assistance if this condition exists. Higher Rollover Risk Some vehicles may require extended front brake hoses or other modifications to compensate for ad- ditional suspension travel. Installation ‰ 1. REMOVE ORIGINAL EQUIPMENT (OE) SWAYBAR LINKS ... - Page 3 Thread the tapered Stainless Steel Post (R) on to the 1/2"-20 x 2-1/2" bolt from the inboard side of the U-bracket, ensuring small Click Pin holes are horizontal or parallel with the ground. Page 3 JKS Flex Connect Installation 2112K...
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Page 4: Troubleshooting
Push the sway bar back up and slide the lower end clean and apply rubber lubricant to chassis-mounted of the Flex Connect on both the driver and passen- bushings, and reinstall. ger sides onto the tapered Stainless Steel Posts Page 4 2112K JKS Flex Connect Installation... -
Page 5: Maintenance
Apply grease to the bronze bushing if it was re- moved during disassembly Slide the Flex Connect shaft back into the housing and slide the cap down the shaft until the threads engage. Tighten the cap to approximately 25 ft-lbs. Page 5 JKS Flex Connect Installation 2112K... - Page 6 ©2017 JKS Manufacturing Revision Date 6/29/2017 Page 6 2112K JKS Flex Connect Installation...
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