Hakko Electronics FR-4104 Instruction Manual
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Hakko Electronics FR-4104 Instruction Manual

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Instruction Manual
Thank you for purchasing the HAKKO FR-410 Desoldering Tool.
Please read this manual before operating the HAKKO FR-410.
Please keep this manual readily accessible for reference.
1.
Desoldering Tool
(HAKKO FR-4104)
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Table of Contents

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  • Page 1: Table Of Contents

    Desoldering Tool (HAKKO FR-4104) Instruction Manual ● Thank you for purchasing the HAKKO FR-410 Desoldering Tool. Please read this manual before operating the HAKKO FR-410. Please keep this manual readily accessible for reference. ● Table of Contents PACKING LIST AND PART NAMES ...... 1 2. SPECIFICATIONS ..........1 3. WARNINGS, CAUTIONS AND NOTES ....2 ............3 4. INITIAL SETUP 5. OPERATION ............4 6.

  • Page 2: Packing List And Part Names

    Please check to make sure that all items listed below are included in the package. HAKKO FR-410 Desoldering station HAKKO FH-410 Handpiece holder HAKKO FR-4104 Desoldering Handpiece (with Cleaning sponge) (with N61-05 ø1.0mm [0.04 in] nozzle) Tool box Power cord...

  • Page 3: Warnings, Cautions And Notes

    3. WARNINGS, CAUTIONS AND NOTES Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows: WARNING：Failure to comply with a WARNING may result in serious injury or death. CAUTION ：Failure to comply with a CAUTION may result in injury to the operator,  or damage to the items involved.         NOTE：A NOTE indicates a procedure or point that is important to the process  being described. WARNING When power is ON, the nozzle will be hot. To avoid injury or damage to personnel and items in the work area, observe the following: Do not touch the nozzle or the metal parts near the nozzle.

  • Page 4: Initial Setup

    CAUTION Be sure the sponge is moistened with water before use to avoid damaging the nozzle. B. HAKKO FR-4104 ● Attach the filter pipe Insert the filter pipe (with a filter holder, spring filter and ceramic paper filter (L)) into the housing.

  • Page 5: Operation

    1. Connect the power cord to the receptacle on the rear of the station. To disconnect, pull the plug 2. Connect the plug from the HAKKO FR-4104 from the receptacle while to the receptacle on the HAKKO FR-410. pressing down the tab on the plug.
  • Page 6 A. Desoldering Nozzle CAUTION If the pump does not operate, immediately clean the nozzle & heating element and replace the filter Board if necessary. Solder Lead 1. Place the nozzle over the lead wire of the part to be desoldered and begin heating. Be careful to heat the lead wire and the solder, not the land.
  • Page 7 3. Make your SELECTION moving the cursor UP or DOWN 4. Press the <ENT> button to by pressing the corresponding finalize your selection. buttons. PRESET1 660℉ PRESET1 660℉ PRESET2 750℉ PRESET2 750℉ PRESET3 840℉ PRESET3 840℉ <↑> <↓> <ENT> <↑> <↓>...
  • Page 8 ● Set Temp CAUTION The temperature range is from 620 to 850℉. (330 to 450℃) ● If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value. 1.
  • Page 9 ● Offset Temp Example：If the measured temperature is 705℉ and set temperature is 700℉, the difference is -5℉. (need to decrease by 5℉) So, enter the figure which 5 is deducted from present offset value. 1. Move the cursor to select “Offset Temp”. After selecting, press <ENT>. S e t T e m p 680ﾟ...
  • Page 10 ● Vacuum Check During suction, the gauge indicating sucking status is shown at the lower side of the screen. C H K Suction gauge Sign of clogging When “CHK” appears and you notice that the sucking force is weakening, perform “Vacuum Check.” 1.
  • Page 11 ● Preset Temp CAUTION The temperature range is from 620 to 850℉. (330 to 450℃) ● If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value. 1.
  • Page 12 ● Preset ID CAUTION As a preset ID, 1 to 8 characters can be used. Usable characters are “A-Z,” “0-9,” and space (“ ”). Entering a space makes your entry terminated. Any character(s) that follows the space is deleted. 1. Move the cursor to select “Preset ID”. After selecting, press <ENT>. V a c u u m C h e c k P r e s e t T e m p...
  • Page 13 ● LCD Contrast To make the screen display easy to see, adjust contrast. 1. Move the cursor to select “LCD Contrast”. After selecting, press <ENT>. P r e s e t T e m p P r e s e t L C D C o n t r a s t <↑>...

  • Page 14: Parameter Setting

    6. PARAMETER SETTING ● PARAMETER SETTINGS Press and hold any one of the three control buttons, and turn on the power switch to display the parameter setting screen. The following parameters can be set: Parameter name Value Initial value Press and hold any one of ℉* Temp Mode ℃...
  • Page 15 ● Temp Mode The displayed temperature can be switched between Celsius and Fahrenheit. 1. Move the cursor to select “Temp Mode”. After selecting, press <ENT>. ﾟ F T e m p M o d e S h u t O f f S e t O F F V a c u u m M o d e...
  • Page 16 ● ShutOff Set 4. When setting “Shut Off” to “ON,” S h u t O f f S e t the area for “Timer” flashes. S h u t O f f T i me r <↑> <↓> <ENT> 5. Press the <↑> or <↓> to set the desired figure.
  • Page 17 ● Vacuum Mode Select whether you manually operate the desoldering pump or use the timer function. Normal：Solder is sucked only when you are pulling the trigger. Timer：Even after you release the trigger, sucking continues for the specified period of time. * Set time in “Vacuum Time.”...
  • Page 18 ● Auto Sleep Select whether you will activate the auto sleep function. When the auto sleep function is set to on and no operation is performed for constant time after the iron is set in the iron holder, the auto sleep function will be enabled. * Set temp in “Sleep temp”.
  • Page 19 ● Sleep Temp Sets the auto sleep temperature. 1. Move the cursor to select “Sleep Temp”. After selecting, press <ENT>. V a c u u mM o d e A u t o S l e e p 2. Entering from hundreds to units digit. S l e e p T e m p 390ﾟ...
  • Page 20 ● Error Alarm In the buzzer sound setting mode, which sets whether to sound the buzzer when a error occurs. 1. Move the cursor to select “Error Alarm”. 390ﾟ F S l e e p T e m p After selecting, press <ENT>. L o w Te m p 270ﾟ...
  • Page 21 ● Pass. Lock When enabling this function, you must enter a correct password to change a setting. The options are as follows: Lock : All setting changes require a password entry. Partial : Selection of whether or not to enter a password when changing set temperature, preset selection, and offset temperature.
  • Page 22 ● Initial Reset Initial Reset allows the factory default settings to be restored. 1. Move the cursor to select “Initial Reset”. After selecting, press <ENT>. R e a d y A l a r m P a s s . L o c k I n i t i a l R e s e t...

  • Page 23: Maintenance

    7. MAINTENANCE Properly maintained, the HAKKO FR-410 desoldering tool should provide years of good service. Efficient desoldering depends upon the temperature, nozzle selection, and proper routine maintenance. Perform the following service procedures as dictated by the conditions of the station's usage.   ...
  • Page 24 Nozzle Maintenance CAUTION The desoldering tool may be extremely hot. During maintenance, please work carefully. 1. Inspect and clean the nozzle Cleaning with the nozzle cleaning pin ● Turn the power switch ON and let the nozzle heat up. The cleaning pin passes completely through the CAUTION hole.
  • Page 25 2. Disassemble the heating element. Remove the enclosure pipe using the included nozzle wrench. CAUTION The enclosure pipe  is held to the nozzle  The heating element is changing tool by  very hot during operation. pressing this part  from both sides.  Heating Enclosure pipe (The nozzle is not  Element held to the nozzle  changing tool. Be  careful when removing them.） Nozzle 3. Clean out the tube in the heating Scrape away all oxidation from the tube in the heating element until the cleaning pin passes cleanly through element with the provided cleaning...
  • Page 26 Replacing the heating element (heating core) CAUTION Except the case especially indicated, always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure. 1. Remove the enclosure pipe, nozzle, and unplug the cord. 2. Remove the screws 1 , 2 securing Joint cover the joint cover to the heating element.
  • Page 27 Maintenance of the pump head ● Remove the cover When performing maintenance on the pump head, remove the screws holding the cover and take the cover off. Pump head ● Cleaning the pump head 1. Remove the valve and valve guard and remove any attached flux. CAUTION Pump head disassembly •...

  • Page 28: Checking Procedure

    8. CHECKING PROCEDURE WARNING Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. ■ Check for a broken heater 1. Check for a broken heater or sensor or sensor Measure the resistance across this position. Verify the electrical integrity of the heater and sensor.
  • Page 29 ■ Checking the connection Checking the connection cord for breakage cord for breakage 1. Unplug the connection cord from the station. 2. Disassemble the heating element. {Please refer to [Replacing the heating element (heating core)]} Pin contact 3. Measure the resistance values between the Socket connector and the lead wires at the socket as ①...

  • Page 30: Error Messages

    9. ERROR MESSAGE ● Sens Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), "Sens Error" is displayed and the power is shut down. ● Grip Error "Grip Error" will be displayed if the connector cord is not attached to the station OR the wrong soldering iron is connected.

  • Page 31: Trouble Shooting Guide

    10. TROUBLE SHOOTING GUIDE WARNING Before checking the inside of the HAKKO FR-410 or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock. ● Display does not turn CHECK Is the power supply cable or connection plug disconnected? ACTION : Connect it tightly.

  • Page 32: Parts List

    11. PARTS LIST ⑨ Pump assembly ⑦ ③ ② ⑤ ⑪ ① ⑫ ⑬ ⑩ ① ⑧ ⑧ ⑪ ⑫ ⑤ ⑥ ③ ② ④ ⑦ ⑨ ⑳ ⑲ ⑱ ⑯ ⑮ ⑭ ⑰...
  • Page 33 ● HAKKO FR-410 Part Name Item No. Part No. Specifications A1013 Diaphragm 2 pcs. A1014 Valve plate 2 pcs. B1050 Pump head B1053 Balance weight B1056 Fixing plate B1057 Ring for bearing B1059 Exhaust filter 2 pcs. B1312 Crank B1313 Filter retaining pin B2060 Crank shaft B2085 Diaphragm setting plate B2506...
  • Page 34 ● HAKKO FR-4104 Part No. Part Name Specifications FR4104-81 HAKKO FR-4104 Straight type ● HAKKO FR-4104 parts Item No. Part No. Part Name Specifications B1915 Filter holder A1030 Spring filter 10 qty B1916 Filter pipe A5044 Ceramic paper filter (L)

  • Page 35: Wiring Diagram

    12. WIRING DIAGRAM Power  Inlet switch...
  • Page 36 NOZZLE STYLES N61-01 N61-02 N61-03 N61-04 N61-05 N61-06 N61-07 N61-08 N61-09 N61-10 N61-11 N61-12 (0.43) (0.43) N61-13 N61-14 N61-15 (0.04) (0.43) (0.43) (0.11) N61-16 N61-17 (0.04) (0.11) HEAD OFFICE 4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com E-mail:sales@hakko.com OVERSEAS AFFILIATES U.S.A.: AMERICAN HAKKO PRODUCTS, INC.

This manual is also suitable for:

Fr-410Fr410-53

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