Hakko Electronics FR-4103 Instruction Manual
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Hakko Electronics FR-4103 Instruction Manual

Desoldering tool
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DESOLDERING TOOL
Instruction Manual
Thank you for purchasing the HAKKO FR-410 Desoldering Tool.
This product is a desoldering tool that uses the quick-change mechanism.
Please read this manual before operating the HAKKO FR-410.
Keep this manual readily accessible for reference.
FR-410
(HAKKO FR-4103)

Table of Contents

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Summary of Contents for Hakko Electronics FR-4103

  • Page 1: Table Of Contents

    DESOLDERING TOOL FR-410 Instruction Manual (HAKKO FR-4103) Thank you for purchasing the HAKKO FR-410 Desoldering Tool. This product is a desoldering tool that uses the quick-change mechanism. Please read this manual before operating the HAKKO FR-410. Keep this manual readily accessible for reference. Table of Contents ......1 1. PACKING LIST AND PART NAMES 2. SPECIFICATIONS ............1 3. WARNINGS, CAUTIONS AND NOTES ....... 2 4. INITIAL SETUP ............3 5. OPERATION ..............

  • Page 2: Packing List And Part Names

    Ceramic paper Filter Filter Cleaning Pin (for handpiece) (for station) Nozzle wrench (for heating element) 2. SPECIFICATIONS ● Handpiece (HAKKO FR-4103) ● HAKKO FR-410 190 W Power consumption Part name HAKKO FR-4103 330 - 450℃ (620 - 850℉) Temperature range...

  • Page 3: Warnings, Cautions And Notes

    3. WARNINGS, CAUTIONS AND NOTES Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s attention to significant items. They are defined as follows: WARNING：Failure to comply with a WARNING may result in serious injury or death. CAUTION：Failure to comply with a CAUTION may result in injury to the operator,  or damage to the items involved.        NOTE：A NOTE indicates a procedure or point that is important to the process  being described. WARNING When power is ON, the nozzle will be hot. To avoid injury or damage to personnel and items in the work area, observe the following: Do not touch the nozzle or the metal parts near the nozzle.

  • Page 4: Initial Setup

    4. INITIAL SETUP A. Iron holder Loosen the adjusting screws to change the angle of the handpiece receptacle as you like, then tighten the screws. CAUTION Increasing the angle of the handpiece receptacle will cause an increase in the handpiece temperature. ●...

  • Page 5: Operation

    3. Set the HAKKO FR-4103 in the iron holder. 4. Connect the hose from the HAKKO FR-4103 to the vacuum outlet cap on the HAKKO FR-410 station.
  • Page 6 5. OPERATION (continued) A. Desoldering Nozzle CAUTION If the pump does not operate, immediately clean the nozzle & heating element and replace the filter Board if necessary. Solder Lead 1. Place the nozzle over the lead wire of the part to be desoldered and begin heating.
  • Page 7 3. Move the cursor UP or DOWN 4. Press the <ENT> button to by pressing the corresponding finalize your selection. buttons. PRESET1 660℉ PRESET1 660℉ PRESET2 750℉ PRESET2 750℉ PRESET3 840℉ PRESET3 840℉ <↑> <↓> <ENT> <↑> <↓> <ENT> If you wish to exit the PRESET SELECTION screen... Scroll the cursor to the bottom, select <EXIT>, and press the <ENT>...
  • Page 8 5. OPERATION (continued) ● Set Temp (Nozzle temperature setting) CAUTION The temperature range is from 620 to 850℉. (330 to 450℃) If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value. 1.
  • Page 9 ● Offset Temp (Nozzle temperature offset setting) Example：If the measured temperature is 705℉ and set temperature is 700℉, the difference is -5℉. (need to decrease by 5℉) So, enter the figure which 5 is deducted from present offset value. CAUTION The allowable ranges for offset values are from -90 to +90℉.
  • Page 10 5. OPERATION (continued) ● Vacuum Check (Check of nozzle clogging and suction force) During suction, the gauge indicating sucking status is shown at the lower side of the screen. C H K Suction gauge Sign of clogging When “CHK” appears and you notice that the sucking force is weakening, perform “Vacuum Check”.
  • Page 11 ● Preset Temp (Setting of each preset temperature) CAUTION The temperature range is from 620 to 850 ℉ . (330 to 450 ℃ ) If you enter a value outside the temperature setting range, the display returns to the hundreds digit, and you have to enter a correct value. 1.
  • Page 12 5. OPERATION (continued) ● Preset ID (Setting of each preset name) CAUTION As a preset ID, 1 to 8 characters can be used. Usable characters are “A - Z”, “0 - 9”, and space (“ ”). Entering a space makes your entry terminated.
  • Page 13 ● LCD Contrast (Contrast adjustment of display screen) To make the screen display easy to see, adjust contrast. 1. Move the cursor to select “LCD Contrast”. After selecting, press <ENT>. P r e s e t T e m p P r e s e t L C D C o n t r a s t <↑>...

  • Page 14: Parameter Setting

    6. PARAMETER SETTING ● PARAMETER SETTINGS Press and hold any one of the three control buttons, and turn on the power switch to display the parameter setting screen. The following parameters can be set: Parameter name Value Initial value Press and hold any one of ℉...
  • Page 15 ● Temp Mode Select the temperature mode from Celsius or Fahrenheit. 1. Move the cursor to select “Temp Mode”. After selecting, press <ENT>. ﾟ F T e m p M o d e O F F S h u t O f f S e t V a c u u m M o d e <↑>...
  • Page 16 6. PARAMETER SETTING (continued) ● Vacuum Mode Select whether you manually operate the desoldering pump or use the timer function. Normal：Solder is sucked only when you are pulling the trigger. Timer：Even after you release the trigger, sucking continues for the specified period of time. * Set time in “Vacuum Time”.
  • Page 17 ● Auto Sleep Select whether you will activate the auto sleep function. When the auto sleep function is set to on and no operation is performed for constant time after the handpiece is set in the iron holder, the auto sleep function will be enabled and the temperature of the handpiece declines to the controlled degree.
  • Page 18 6. PARAMETER SETTING (continued) ● Sleep Temp Set the auto sleep temperature. 1. Move the cursor to select “SleepTemp”. After selecting, press <ENT>. V a c u u mM o d e A u t o S l e e p 2.
  • Page 19 ● Error Alarm In the buzzer sound setting mode, which sets whether to sound the buzzer when a error occurs. 1. Move the cursor to select “Error Alarm”. 390ﾟ F S l e e p T e m p After selecting, press <ENT>. 270ﾟ...
  • Page 20 6. PARAMETER SETTING (continued) ● Pass. Lock Set a password and use this function to restrict the following changes. CAUTION The correct password must be entered to make the change. Lock : All setting changes require a password entry. Partial : Select whether or not to enter your password for set temperature/preset selection/ offset temperature change.
  • Page 21 ● Password The password can be changed. 1. Match ▶ to “Password” and press the <ENT> button. P a s s . L o c k P a s s w o r d I n i t i a l R e s e t <↑>...
  • Page 22 6. PARAMETER SETTING (continued) ● Initial Reset Initial Reset allows the factory default settings to be restored. 1. Move the cursor to select “Initial Reset”. After selecting, press <ENT>. R e a d y A l a r m P a s s . L o c k I n i t i a l R e s e t...

  • Page 23: Maintenance

    7. MAINTENANCE Properly maintained, the HAKKO FR-410 desoldering tool should provide years of good service. Efficient desoldering depends upon the temperature, solder/flux selection, and proper routine maintenance. Perform the following service procedures as dictated by the conditions of the station's usage.   ...
  • Page 24 7. MAINTENANCE (continued) Nozzle Maintenance CAUTION The handpiece may be extremely hot. During maintenance, please work carefully. 1. Inspect and clean the nozzle Cleaning with the nozzle cleaning pin Turn the power switch ON and let the nozzle heat up. The cleaning pin passes completely through the CAUTION...
  • Page 25 2. Disassemble the heating element. Remove the enclosure pipe and the nozzle with the provided wrench. The enclosure pipe CAUTION is held to the nozzle The heating element is changing tool by very hot during operation. pressing this part from both sides. Heating Nozzle Enclosure pipe...
  • Page 26 7. MAINTENANCE (continued) Replacing the heating element (heating core) CAUTION Except the case especially indicated, always turn the power switch OFF and disconnect the power plug before performing any maintenance procedure. ● Disassemble the heating element. 1. Remove the nozzle and enclosure pipe. Nozzle Enclosure pipe Heating...
  • Page 27 Maintenance of the pump head ● Remove the cover When performing maintenance on the pump head, remove the screws holding the cover and take the cover off. Pump head ● Cleaning the pump head 1. Remove the valve and valve guard and remove any attached flux. CAUTION Pump head disassembly •...

  • Page 28: Checking Procedure

    8. CHECKING PROCEDURE WARNING Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. ■ Check for a broken heater 1. Check for a broken heater or sensor or sensor Measure the resistance across this position. Verify the electrical integrity of the heater and sensor.
  • Page 29 ■ Checking the connection Checking the connection cord for breakage cord for breakage 1. Unplug the connection cord from the station. 2. Disassemble the heating element. (Please refer to “Replacing the heating element (heating core)”) 3. Measure the resistance values between the connector and the lead wires at the socket as follows.

  • Page 30: Error Message

    9. ERROR MESSAGE ● Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), "Sensor Error" is displayed and the power is shut down. ● Grip Error "Grip Error" will be displayed if the connector cord is not attached to the station OR the wrong handpiece is connected.

  • Page 31: Trouble Shooting Guide

    10. TROUBLE SHOOTING GUIDE WARNING Before checking the inside of the HAKKO FR-410 or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock. ● Display does not turn CHECK Is the power supply cable or connection plug disconnected? ACTION : Connect it tightly.

  • Page 32: Parts List

    11. PARTS LIST ⑨ Pump assembly ⑦ SEMS screw M4×12 P3 (8) ③ ② ⑤ Countersunk head screw M4×8 (4) Countersunk ⑪ head screw M4×12 (2) ① ⑫ SEMS screw ⑬ M3×6 P2 (3) SEMS screw M3×6 P2 ⑩ ① ⑧ ⑧ ⑪ ⑫ ⑤ ⑥ ③ ②...
  • Page 33 ● HAKKO FR-410 Item No. Part No. Part Name Specifications A1013 Diaphragm qty 2 A1014 Valve plate qty 2 B1050 Pump head B1053 Balance weight B1056 Fixing plate B1057 Ring for bearing B1059 Exhaust filter qty 2 B1312 Crank B1313 Filter retaining pin B2060 Crank shaft...
  • Page 34 11. PARTS LIST (continued) ● HAKKO FR-4103 Part No. Part Name Specifications FR4103-81 HAKKO FR-4103 Gun type ● HAKKO FR-4103 parts Item No. Part No. Part Name Specifications A5030 Front holder B5104 Pre-filter A5031 Filter holder A5044 Ceramic paper filter...

  • Page 35: Wiring Diagram

    12. WIRING DIAGRAM Power  Inlet switch...
  • Page 36 NOZZLE STYLES Unit: mm (inch) N61-01 N61-02 N61-03 N61-05 N61-06 N61-04 N61-07 N61-08 N61-09 N61-10 N61-11 N61-12 (0.43) (0.43) N61-13 N61-14 (0.43) (0.43) N61-15 N61-16 (0.04) (0.04) (0.11) (0.11) HEAD OFFICE 4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN TEL: +81-6-6561-3225 FAX: +81-6-6561-8466 https://www.hakko.com E-mail: sales@hakko.com OVERSEAS AFFILIATES U.S.A.: AMERICAN HAKKO PRODUCTS, INC.

This manual is also suitable for:

Fr-410

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