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Southbend 4601AA Owner's Manual
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Southbend 4601AA Owner's Manual

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Owner's Manual
Restaurant Ranges
Model 4365A
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death.
Read installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
1100 Old Honeycutt Road, Fuquay-Varina, NC 27526 USA • www.southbendnc.com
O
'
M
1190820
WNER
S
ANUAL
REV
$30.00
Ultimate
Model 400 Series
3 (11/10)
Model 4601DD-2RR
WARNING
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain
this manual for the life of the equipment:
Model #: __________________________
Serial #: __________________________
Date Purchased: ___________________
U
R
LTIMATE
ESTAURANT
M
ANUAL
R
ANGES
S
ECTION

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Summary of Contents for Southbend 4601AA

  • Page 1 IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment: Model #: __________________________ Serial #: __________________________ Date Purchased: ___________________ Owner’s Manual Ultimate Restaurant Ranges Model 400 Series Model 4365A Model 4601DD-2RR WARNING Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death.
  • Page 2 Southbend replacement parts are installed. Give this Owner’s Manual and important papers to the proper authority to retain for future reference. Copyright © 2010 by Southbend. All rights reserved. Published in the United States of America. ’ 1190820 REV 3 (11/10)

  • Page 3: Table Of Contents

    Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market. You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations.

  • Page 4: Specifications

    Therefore, installations should comply with all local codes. Southbend reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, additions, or replacements for previously purchased equipment.
  • Page 5 The serial plate is located inside the oven kick panel (see Figure 1). The serial plate indicates the type of gas the range is equipped to burn, and the total gas supply requirement (in BTUs). All Southbend equipment is adjusted at the factory.
  • Page 6 PECIFICATIONS LTIMATE ESTAURANT ANGES IMENSIONS The dimensions of the restaurant range are shown in Figure 2 below and on the next page. Figure 2 Gas Connection 24" Griddle Gas Connection Electrical Connections (for ranges with convection ovens) Electrical Connection Gas Connection Gas Connection Electrical Connection...
  • Page 7 LTIMATE ESTAURANT ANGES PECIFICATIONS XTERIOR IMENSIONS Exterior Dimensions in Inches and (Millimeters) Cook Top Door Oven Model Number Height Depth Bottom 24.5" 36" 31.25" 33" 11" 2.75" 59.5" 22.5" 31.0" 6" 37.0" 424… (622) (914) (794) (838) (279) (70) (1511) (587) (787) (152)

  • Page 8: Operation

    PERATION LTIMATE ESTAURANT ANGES PERATION DANGER EXPLOSION AND ASPHYXIATION HAZARD In the event a gas odor is detected, shut down equipment at the main gas shut-off valve and immediately call the emergency phone number of your gas supplier. Improper ventilation can result in headaches, drowsiness, nausea, and could result in death. Do not obstruct the flow of combustion and ventilation air to and from cooking appliances.
  • Page 9 LTIMATE ESTAURANT ANGES PERATION 4. Open the kick panel below the oven door, turn the knob on the safety valve to the PILOT position, and depress the button on oven safety valve. 5. Light the pilot while continuing to depress the button on the safety valve. Wait 30 seconds, then release the button.
  • Page 10 PERATION LTIMATE ESTAURANT ANGES 5. Set the griddle thermostat dials to maximum, one at a time, and observe the griddle burners through holes in control panel. When operating, the burners should have a 1/4" to 5/8" (13 to 16 mm) high steady blue flame. After operating the griddle for ten minutes with the thermostat dial set at maximum, turn the dial to “LOW”...
  • Page 11 LTIMATE ESTAURANT ANGES PERATION HUTDOWN OF NTIRE ANGE To completely shut down the range for an extended period (or prior to disconnecting the gas supply), do the following: 1. Turn all burner control knobs to OFF. 2. Turn the oven thermostat knob(s) to OFF. 3.
  • Page 12 PERATION LTIMATE ESTAURANT ANGES OOKING IPS FOR ONVECTION VENS As a guide, set oven temperatures 25 to 50 degrees lower than called for in recipes using conventional (non- convection) ovens. FROZEN ENTREE PRODUCTS: Punch holes in lid before heating. Tent lid if product has a tendency to stick, i.e., lasagna or macaroni and cheese.

  • Page 13: Cleaning & Maintenance

    Shut off the range and allow time for it to cool before cleaning or performing maintenance. Southbend appliances are sturdily constructed of the best materials and are designed to provide durable service when treated with ordinary care. To expect the best performance, your equipment must be maintained in good condition and cleaned daily.
  • Page 14 & M LEANING AINTENANCE LTIMATE ESTAURANT ANGES the surface with SCOTCH-BRITE scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish. NEVER USE A WIRE BRUSH, STEEL SCOURING PADS (EXCEPT STAINLESS), SCRAPER, FILE OR OTHER STEEL TOOLS.

  • Page 15: Installation

    LTIMATE ESTAURANT ANGES NSTALLATION NSTALLATION NOTICE These installation procedures must be followed by qualified personnel or warranty will be void. Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc., states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction” when it comes to installation requirements for equipment.
  • Page 16 NSTALLATION LTIMATE ESTAURANT ANGES TTACH A set of four legs is packed with ranges ordered with legs. (For ranges ordered with casters, go to Step 2b.) A threaded leg pad is fastened to the base frame at each corner. Each leg has a corresponding mating thread. The legs can be adjusted to overcome a slightly uneven floor.
  • Page 17 LTIMATE ESTAURANT ANGES NSTALLATION TTACH ASTERS AND ESTRAINT NOTICE For an appliance equipped with casters, (1) the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or Connectors for Moveable Gas Appliances, CAN/CGA-6.16, and a quick-disconnect device that complies with the Standard for Quick- Disconnect Devices for Use With Gas Fuel, ANSI Z21.41, or Quick Disconnect Devices for Use with Gas Fuel, CAN1-6.9, (2) adequate means must be provided to limit the movement of the appliance without depending on...
  • Page 18 NSTALLATION LTIMATE ESTAURANT ANGES Figure 5 Installation of Restraint Be sure all controls are turned off prior to disconnecting. After reconnecting, be sure all controls are turned off and all pilots are lit. NOTICE Adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement.
  • Page 19 If this equipment is being installed at over 610 meters altitude and that information was not specified when ordered, contact the appropriate authorized Southbend Service Representative or the Southbend Service Department. Failure to install with proper orifice sizing will result in poor performance and may void the warranty.
  • Page 20 The serial plate is located on the interior side of the kick panel below the oven. It indicates the type of gas the range is equipped to burn. All Southbend equipment is adjusted at the factory. Check type of gas on serial plate.

  • Page 21: Service

    The serial plate are located on the right side of the range (see Figure 1 on page 3). Replacement parts (including parts not listed in this manual) may be ordered either through a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency.
  • Page 22 ERVICE LTIMATE ESTAURANT ANGES ROUBLESHOOTING URNERS Each open-top burner should have a steady blue flame on each port of the burner. Propane burners may have a small amount of yellow tipping, and may make a slight popping noise when turned off. If the flame is rising up off of the ports, adjust the burner shutter so it is more closed.
  • Page 23 ROUBLESHOOTING CAUTION Proper and efficient operation of oven is dependent on correct installation and function of components. Always verify that components are in place and functioning as intended. Consult the following table and the flowchart that begins on the following page. Problem Look for - Oven will not come on.
  • Page 24 ERVICE LTIMATE ESTAURANT ANGES ROUBLESHOOTING ONVECTION LOWER WARNING Before attempting to service or replace any electrical component, make sure power source has been disconnected. CAUTION When changing motor or servicing range, always verify that blower wheel rotation is clockwise when looking into the oven cavity.
  • Page 25 Figure 10 Convection-Oven Blower Does Not Run Convection-oven blower does not run. DISCONNECT POWER AT CIRCUIT BREAKER. Remove the control knobs from the front of the range. Remove the screws that secure the top of the control panel and carefully tilt the panel forward to expose the back of the blower switch that is mounted in the front panel.
  • Page 26 ERVICE LTIMATE ESTAURANT ANGES Figure 11 Convection-Oven Blower Does Not Run, Continued (Continuing from previous page.) CHECK THAT POWER IS DISCONNECTED AT CIRCUIT BREAKER. Remove the wire terminal cover from the blower motor. Check that the red wire is capped off. Remove the wire nuts from the black and the white wires.
  • Page 27 DJUSTMENT OF ILOTS The open-top pilots are the non-aerated (yellow-tipped flame) type. One is located beside each open-top burner. Pilot outage is often caused by an unstable flame due to over-adjustment to the point where the flame is leaving its port, or “blowing off.”...
  • Page 28 ERVICE LTIMATE ESTAURANT ANGES ALIBRATION OF HERMOSTAT The oven thermostat control is carefully calibrated at the factory so that its dial settings closely match actual oven temperatures. Field recalibration is seldom necessary, and should not be resorted to unless considerable experience with unexpected cooking results definitely proves that the control is not maintaining the temperatures to which the dial is set.
  • Page 29 4. Check for leaks and proper manifold pressure (the procedure is on page 26). 5. Re-light all pilots and check for proper operation. Note: A kit for conversion to a different type of gas may be purchased from Southbend. ’...
  • Page 30 ERVICE LTIMATE ESTAURANT ANGES Figure 13 Wiring Diagram for Gas Oven ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 31 Figure 14 Wiring Diagram for Infrared Broiler in Gas Oven Cavity ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 32 ERVICE LTIMATE ESTAURANT ANGES Figure 15 Wiring Diagram for Electric Standard Oven ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 33 Figure 16 Wiring Diagram for Electric Convection Oven ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 34 INSTALLATION OF OTHER THAN GENUINE SOUTHBEND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The following parts diagrams list and show serviceable parts. For parts not listed, contact a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency. Parts Diagram...
  • Page 35 Figure 18 Control, Pilot, and Oven Door Parts Pilot Assembly Main Gas Shutdown Parts: 1177447 (non-clog and star burner, front) Cap Screw P/N 1188454 1177448 (non-clog and star burner, rear) Knob P/N 1189161 1190470 (PyroMax burner, front Spacer P/N 1188450 1190486 (PyroMax burner, rear) Standoff P/N...
  • Page 36 ERVICE LTIMATE ESTAURANT ANGES Figure 19 Top Burners and Grates Parts Wavy Grate, Front P/N 1187488 Non-Clog Burner (front & rear) Wavy Grate, Rear P/N 1187489 1177111 Standard Grate, Front P/N 1190551 Star Burner (front & rear) P/N 1190485 Standard Grate, Rear P/N 1190552 PyroMax Grate, Front P/N 1190553...
  • Page 37 Figure 20 Gas Oven Parts Blower Wheel 1177520 Rack, Standard Oven Rack Guide, Convection Oven 1173545 1180528 Rack Guide, Standard Oven Rack, Convection Oven 1187571 1179920 Flex Gas Tube 1187477 Oven Burner Gas Safety Valve 1190568 1190648 Thermopile 1182154 Pilot Assembly 1163869 (Nat) 1163870...
  • Page 38 ERVICE LTIMATE ESTAURANT ANGES Figure 21 Electric Oven Parts Element Contactor P/N 1179680 Same for standard and convection ovens. Electric Element (Convection Oven) Top Element (Standard Oven) 208V P/N 3027A0063 208V P/N 1191621 240V P/N 3027A8711 240V P/N 1191622 480V P/N 3027A8709 480V P/N 1191625 Element is behind oven baffle (not shown).
  • Page 39 Figure 22 Oven Broiler Parts Infrared Burner P/N 1190733 Ceramic Tile P/N 1163578 Fibre-Fax P/N 1057515 Not Shown: Switch On/Off 1179949 Hot Surface Ignitor/ Flame Sensor Assembly 1190650 Solenoid Gas Valve 1185533 Ignition Control Module 1190642 ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 40 ERVICE LTIMATE ESTAURANT ANGES Figure 23 Griddle Parts Burner, Bar Assembly 1042980 Burner Support 1182285 Gas Valve, Hi-Off (for non-thermostatic griddles) 1178202 Burner Knob 1189600 Not Shown: Pilot Adjustment Valve (for 12" griddle) P/N 1099002 Pilot Adjustment Valve (for 24", 36", and 48" griddles) P/N 1163844 Grease Drawer Assembly P/N 1186275...
  • Page 41 Figure 24 Raised Griddle Broiler Parts Griddle Burner 1042980 Ceramic (side) P3111 Broiler Burner (center) Gas Valve, Hi-Off 1162925 1178204 Ceramic (center) Burner Knob P3112 1189600 Broiler Burner (side) 1162924 Broiler Rack Support 1173556 Gas Valve, Hi-Off 1178204 Burner Knob 1189600 Broiler Rack 1173554...
  • Page 42 ERVICE LTIMATE ESTAURANT ANGES Figure 25 Hot Top Parts Top Plate Assembly 1180877 Hot Top Burner P/N 1022994 Gas Valve, Hi-Off 1178202 Burner Knob 1189600 Not Shown: Pilot Adjustment Valve P/N 1099002 ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 43 Figure 26 Charbroiler Parts Charbroiler Grid P/N 1178976 Not Shown: Plated Fish Grid P/N 1182838 Grate P/N 1182657 Radiant W/A P/N 1192319 Burner Assembly, Charbroiler 1182762 Tube W/A, Char, Left Pilot 1192416 Bracket, Pilot 1187594 Tube W/A, Char, Right Pilot 1192418 Valve, Burner, Nat 1178202...
  • Page 44 LTIMATE ESTAURANT ANGES Notes: ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 45 LTIMATE ESTAURANT ANGES Notes: ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 46 LTIMATE ESTAURANT ANGES Notes: ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 47 LTIMATE ESTAURANT ANGES Notes: ’ 1190820 REV 3 (11/10) WNER ANUAL...
  • Page 48 ULTIMATE RESTAURANT RANGES A product with the Southbend name incorporates the best in durability and low maintenance. We all recognize, however, that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance. When service is needed, contact a Southbend Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your appliance.

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400 series4481dc4361a4365a4601dd-2rr