Table of Contents
Advertisement
RESTAURANT RANGES
Ranges with Single Oven Base:
424E,
436A, 436A-1GL, -2GL, -2TL, -2GR, -2TR, -3G, -3T
436D, 436D-1GL, -2GL, -2TL, -2GR, -2TR, -3G, -3T
Ranges with Double Oven Base:
448EE, 448EE-4G/T, -2GL, -2TL, -2GR, -2TR, -3GL, -3TL,
-3GR, -3TR
Model 436D
Improper installation, adjustment, alteration, service or maintenance can cause property damage,
injury or death. Read the installation, operating and maintenance instructions thoroughly before
M
1182299
3 (05/05) D
ANUAL
REV
$18.00
OPERATOR'S MANUAL
FOR MODEL 400
With Serial Numbers Beginning 99A
!
installing or servicing this equipment.
1100 Old Honeycutt Road, Fuquay-Varina, NC 27526
(919) 552-9161 FAX (800) 348-2558 or (919) 552-9798
RAFT
Ranges with Double Oven Base (cont)
460AA, 460AA-2GL, -2TL, -2GR, -2TR, -3GL, -3TL, -3GR,
-3TR, -4GL, -4TL, -4GR, -4TR
460AD, 460AD-2GL, -2TL, -2GR, -2TR, -3GL, -3TL, -3GR,
-3TR, -4GL, -4TL, -4GR, -4TR
460DD, 460DD-2GL, -2TL, -2GR, -2TR, -3GL, -3TL, -3GR,
-3TR, -4GL, -4TL, -4GR, -4TR
Ranges with Double Oven Base and Raised Griddle/Broiler:
460AA-2RR, -2RR, -2RR
WARNING
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this
manual for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
Model 460AA-2RR
RESTAURANT RANGE
MANUAL SECTION RR
Advertisement
Table of Contents
Troubleshooting
Related Manuals for Southbend 436D
Summary of Contents for Southbend 436D
- Page 1 RESTAURANT RANGES Ranges with Single Oven Base: 424E, 436A, 436A-1GL, -2GL, -2TL, -2GR, -2TR, -3G, -3T 436D, 436D-1GL, -2GL, -2TL, -2GR, -2TR, -3G, -3T Ranges with Double Oven Base: 448EE, 448EE-4G/T, -2GL, -2TL, -2GR, -2TR, -3GL, -3TL, -3GR, -3TR Model 436D Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.
-
Page 2: Safety Precautions
SAFETY PRECAUTIONS Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions. The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator, service personnel, or to the equipment. -
Page 3: Table Of Contents
Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market. You will find that your new equipment, like all Southbend equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations. -
Page 4: Specifications
Therefore, installations should comply with all local codes. Southbend reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, additions, or replacements for previously purchased equipment. -
Page 5: Exterior Dimensions
400 R ODEL ESTAURANT ANGES EXTERIOR DIMENSIONS Top Views 424E 436A 436D 448EE 436A-3G 448EE-4G/T 436A-3T 436D-3G 436D-3T 460AA-2GL 460AA-2GR 460AA-2TL 460AA-2TR 460AD-2GL 460AD-2GR 460AD-2TL 460AD-2TR 460DD-2GL 460AD-2GR 460DD-2TL 460DD-2TR Front Views 424E 436A 436D Table continues on next page. -
Page 6: Side Views
24.25" 34" 29.75" 424E (616) (864) (756) 36.5" 42" 8" 29.75" 436A (928) (1067) (203) (756) 36.5" 34" 29.75" 436D (928) (864) (756) 48.625" 34" 29.75" 448EE (1235) (864) (756) 60.75" 42" 8" 29.75" 460AA (1544) (1067) (203) (756) 60.75"... - Page 7 (610) (362) 436A-2GL 26.125" 24" 14.25" 436A-2GR (664) (610) (362) 436A-2TL 436A-2TR 436A-3G 26.125" 24" 14.25" 436A-3T (664) (610) (362) 436D 26" 26.5" 14" (660) (673) (356) 436D-1GL 26" 26.5" 14" 436D-1TL (660) (673) (356) 436D-2GL 26" 26.5" 14" 436D-2GR...
- Page 8 (610) (362) 436A-2GL 26.125" 24" 14.25" 436A-2GR (664) (610) (362) 436A-2TL 436A-2TR 436A-3G 26.125" 24" 14.25" 436A-3T (664) (610) (362) 436D 26" 26.5" 14" (660) (673) (356) 436D-1GL 26" 26.5" 14" 436D-1TL (660) (673) (356) 436D-2GL 26" 26.5" 14" 436D-2GR...
-
Page 9: Gas Supply
The serial plate is located in the compartment below the oven on the right side (left oven on double units). It indicates the type of gas the unit is equipped to burn. All Southbend equipment is adjusted at the factory. -
Page 10: Electricity Supply
PECIFICATIONS 400 R ODEL ESTAURANT ANGES This appliance should be connected ONLY to the type of gas for which it is equipped. An adequate gas supply is imperative. Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance. Fluctuations of more than 25% on natural gas or 10% on propane gas will create problems and affect burner operating characteristics. -
Page 11: Installation
400 R ODEL ESTAURANT ANGES NSTALLATION These installation procedures must be followed by qualified personnel or warranty will be void. Local codes regarding installation vary greatly from one area to another. The National Fire Protection Association, Inc. states in its NFPA 96 latest edition that local codes are the “authority having jurisdiction”... - Page 12 NSTALLATION Flue Riser Skid Step 2a: Install the Legs A set of four legs is packed with units ordered with legs. (For units ordered with casters, go to Step 2b.) A threaded leg pad is fastened to the base frame at each corner. Each leg has a corresponding mating thread.
- Page 13 400 R ODEL ESTAURANT ANGES Step 2b: Install Casters and Restraint For an appliance equipped with casters, (1) the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 or Connectors for Moveable Gas Appliances, CAN/CGA-6.16, and a quick-disconnect device that complies with the Standard for Quick-Disconnect Devices for Use With Gas Fuel, ANSI Z21.41, or Quick Disconnect Devices for Use with Gas Fuel, CAN1-6.9, (2) adequate means must be provided to limit the...
- Page 14 NSTALLATION 8. Thread hex nut (item “G”) and slide the washer (item “H”) onto the eye-bolt. Insert the eye-bolt through the 1/4" drilled hole and secure with a washer (item “H”) and nylon lock nut (item “I”). 9. Using the spring-loaded snap hooks, attach the restraining device to the bracket and the eye-bolt. 10.
- Page 15 400 R ODEL ESTAURANT ANGES Step 3: Attach Flue Riser and Shelf Assemblies 1. Place the flue riser assembly on the range as shown on the appropriate diagram below. 2. Slide the flue riser assembly over the bayonets until it bottoms out, as shown below. 3.
-
Page 16: Step 5: Connect Gas Supply
The Serial Plate is located in the compartment below the oven on the right side (on double units - left oven). It indicates the type of gas the unit is equipped to burn. All Southbend equipment is adjusted at the factory. -
Page 17: Step 6: Check The Installation
NSTALLATION 400 R ODEL ESTAURANT ANGES Step 6: Check the Installation 1. Check that all screws and bolts are tightened. 2. Move the range into the position at which it will be operated. 3. Check that the range is level. If not, adjust the legs. 4. -
Page 18: Operation
PERATION PERATION In the event a gas odor is detected, shut down equipment at the main shut off valve. Immediately call the emergency phone number of your gas supplier. To eliminate gas build up which could result in an explosion, in the event of main burner ignition failure a five minute purge period must be observed prior to re-establishing ignition source. -
Page 19: Hot Top Sections
400 R ODEL ESTAURANT ANGES HOT TOP SECTIONS Range can be ordered with a hot-top section replacing one or more open-top burner sections. Each hot-top is controlled by a knob on the front control panel. To light the pilots of a hot-top section, do the following: 1. - Page 20 PERATION 400 R ODEL ESTAURANT ANGES RAISED-GRIDDLE BROILER SECTION Ranges can be ordered with a raised-griddle broiler section. Each raised-griddle broiler is controlled by a knob on the front control panel. At the end of each use, allow griddle to cool normally. After griddle has cooled, coat griddle surface with a light film of cooking oil to protect surface from moisture.
-
Page 21: Cooking Hints
400 R ODEL ESTAURANT ANGES OOKING INTS COOKING TIPS (Convection-Type Oven Only) A. FROZEN ENTREE PRODUCTS: Punch holes in lid before heating. Tent lid if product has a tendency to stick, i.e., lasagna or macaroni and cheese. Use manufacturer’s convection oven directions for time and temperature or reduce conventional oven temperature 50 degrees for a 6-1/2 size pan load. - Page 22 OOKING INTS GUIDE TO BAKING TIMES AND TEMPERATURES (Convection-Type Oven Only) As a guide, set oven temperatures 25 to 50 degrees lower than called for in recipes using non-convection ovens, i.e., range or conventional ovens. Time and temperatures will vary depending upon load, mix, size or portion and other factor. Use this chart to develop your own cooking techniques: Product Hamburger buns, 3 oz.
-
Page 23: Cleaning
ANGES LEANING Southbend equipment is sturdily constructed of the best materials and is designed to provide durable service when treated with ordinary care. To expect the best performance, your equipment must be maintained in good condition and cleaned daily. Naturally, the periods for this care and cleaning depend on the amount and degree of usage. - Page 24 LEANING 400 R ODEL ESTAURANT ANGES BLACK BAKED ENAMEL SURFACES Allow unit to cool somewhat after use and wash exterior with a hot, mild detergent or soap solution; particularly clean off all grease deposits. Dry thoroughly with a dry cloth. BURNERS –...
- Page 25 400 R ODEL ESTAURANT ANGES OVEN INTERIOR (STANDARD-TYPE OVEN) Allow oven to cool. Remove porcelain enameled oven bottom. Clean by rubbing with strong detergent and Brillo pad or similar scrubber. “Spill-overs” should be cleaned from the bottom as soon as possible to prevent carbonizing and a “burnt-on”...
-
Page 26: Adjustments
DJUSTMENTS DJUSTMENTS ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUIPMENT. HOWEVER, TO ASSURE YOUR CONFIDENCE, CONTACT YOUR AUTHORIZED SERVICE AGENCY FOR RELIABLE SERVICE, DEPENDABLE ADVICE OR OTHER ASSISTANCE, AND FOR GENUINE FACTORY PARTS. - Page 27 DJUSTMENTS 400 R ODEL ESTAURANT ANGES ALL TOP BURNERS All burners have a primary air adjustment by means of an air shutter on the mixer face. Loosen screw and rotate mixer cap until a clear, stable blue flame is obtained. The flame should not be yellow tipped nor should it blow off the burner ports.
- Page 28 DJUSTMENTS To check oven temperatures when recalibrating, use a test instrument or a reliable mercury thermometer. Place the thermocouple of test instrument or the thermometer in the middle of the oven. Proceed as follows: 1. Remove dial and push out metal insert (see illustration below). 2.
- Page 29 400 R ODEL ESTAURANT ANGES Oven Thermostat Calibration Check that the thermostat bulb is in the bracket and centered. Check that the blower baffle is bolted in place. C.O. base only. Check that the oven bottom is in place. Raise the kick panel slightly and rotate forward.
- Page 30 DJUSTMENTS Continued from Previous Page The bypass setting must be calibrated before calibrating the oven thermostat. Remove the oven knob and push out the silver center from the rear of the knob and reinstall the knob on the thermostat. Set the knob indicator to 400 F and allow the oven to reheat.
-
Page 31: Conversion From One Type Of Gas To Another
400 R ODEL ESTAURANT ANGES THERMOSTATIC GRIDDLE BY-PASS FLAME LEVEL When the griddle reaches the temperature at which the dial is set, the control cuts down the flow of gas to the amount required to keep the griddle at that temperature. Always, however, the control must by-pass enough gas to keep the entire burner lighted. - Page 32 4. Check for leaks and proper manifold pressure (the procedure is on page 26). 5. Re-light all pilots and check for proper operation. Note: A kit for conversion to a different type of gas may be purchased from Southbend. ODEL...
-
Page 33: Troubleshooting
400 R ODEL ESTAURANT ANGES ROUBLESHOOTING TROUBLESHOOTING RANGE TOP BURNERS Consult the following table and the flowchart that begins on the following page. Problem All burners and pilots in unit will not turn on All burners produce excessive carbon deposits Only some burners in a unit produce excessive carbon deposits Only some pilots produce excessive carbon deposits... - Page 34 ROUBLESHOOTING RANGE TOP BURNER TROUBLESHOOTING Common checks for all top configurations. Check that the burners are set level in the support brackets. Check that the burners are clean and all ports are clear. Remove each burner and check that the venturi is clean and free of buildup and debris.
- Page 35 400 R ODEL ESTAURANT ANGES Continued from Previous Page With the gas supply shut off to the range install a pressure tap on the manifold in the plugged tap provided. Install a manometer on the pressure tap. Turn on the gas supply to the range.
-
Page 36: Troubleshooting Base Oven
ROUBLESHOOTING TROUBLESHOOTING BASE OVEN Proper and efficient operation of oven is dependent on correct installation and function of components. Always verify that components are in place and functioning as intended. Consult the following table and the flowchart that begins on the following page. Problem Oven will not come on. - Page 37 400 R ODEL ESTAURANT ANGES OVEN PILOT DOES NOT WORK Check through the hole in the oven bottom for a pilot flame and leave the oven door open 5 minutes to clear gas fumes. If no pilot, raise the kick panel slightly and rotate forward.
- Page 38 ROUBLESHOOTING TROUBLESHOOTING THERMOSTATIC GRIDDLE THERMOSTATIC GRIDDLE TROUBLESHOOTING Remove the knobs and valve cover panel. CAUTION! WIRING BEHIND THE PANEL. Be sure the thermostat bulbs are pushed completely into the tubes under the griddle. Put the bezels and knobs on the griddle thermostats.
- Page 39 400 R ODEL ESTAURANT ANGES Continued from Previous Page Place a digital surface temperature instrument in the center of the griddle. Allow reading to stabilize to 300 F. Record this temperature. Move the surface measurement instrument to the center of the griddle over each burner.
- Page 40 ROUBLESHOOTING TROUBLESHOOTING CONVECTION OVEN BLOWER MOTOR Before attempting to service or replace any electrical component, make sure power source has been disconnected. When changing motor or servicing unit, always verify that blower wheel rotation is clockwise when looking into the oven cavity. The motor is serviceable from the front of the unit through the oven cavity.
- Page 41 400 R ODEL ESTAURANT ANGES CONVECTION OVEN BLOWER DOES NOT RUN REMOVE THE MAIN POWER SOURCE. UNPLUG OR DISCONNECT CIRCUIT BREAKER. Remove the control knobs from the range. CAUTION! WIRING BEHIND THE PANEL OF THE NEXT STEP. Remove the upper valve panel cover screws and tilt the panel forward to expose the back of blower switch.
- Page 42 ROUBLESHOOTING Continued From Previous Page CAUTION! Be sure the main power is disconnected. Place a DVM on the door switch terminals with the connected wires. Press the switch actuator lever. Continuity? Replace the switch. Test oven. Close the oven door. Continuity? Loosen the 2 screws on the door switch bracket...
- Page 43 400 R ODEL ESTAURANT ANGES Cold REMOVE THE MAIN POWER SOURCE. UNPLUG OR DISCONNECT CIRCUIT BREAKER. Check all wiring for loose connections or breaks. Go to the junction box on the back of the range and remove the cover. Place a DVM or ammeter on the black wire #1.
- Page 44 ROUBLESHOOTING 400 R ODEL ESTAURANT ANGES Electrical Schematic for 120 Volt Ranges ’ 1182299 3 (05/05) D PERATOR ANUAL RAFT...
- Page 45 ROUBLESHOOTING 400 R ODEL ESTAURANT ANGES Electrical Schematic for 208-230 Volt Ranges ’ 1182299 3 (05/05) D PERATOR ANUAL RAFT...
-
Page 46: Southbend
Model Number, Serial Number, Part Number, and Description; plus Finish, Type of Gas, and Electrical Characteristics, as applicable. For parts not listed, consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency. If necessary, please consult Southbend Parts Department for assistance. -
Page 47: Shelf And Flue Riser Parts For Models 424 And
400 R ODEL ESTAURANT ANGES Shelf and Flue Riser Parts for Models 424 and 436 Part Number Description Shelf & Flue Riser Parts for ranges built before August 16, 2002 1180842 Shelf weld assembly, 36" 1181141 Shelf weld assembly, 24" 1180766 Flue riser assembly, 22.5"... -
Page 48: Shelf And Flue Riser Parts For Models 448 And
ARTS Shelf and Flue Riser Parts for Models 448 and 460 Part Number Description 1180845 Shelf weld assembly, 60" 1181140 Shelf weld assembly, 48" 1180768 Flue riser assembly, 22.5" x 60" 1181152 Flue riser assembly, 10" x 60" 1181136 Flue riser assembly, 22.5" x 48" 1181153 Flue riser assembly, 10"... -
Page 49: Valve Panel, Base Panel, And Drip Pan Parts
400 R ODEL ESTAURANT ANGES Valve Panel, Base Panel, and Drip Pan Parts Part Number Description 1181187 Valve Panel for Models 424 1180725 Valve Panel for Models 436 (shown) 1181297 Valve Panel for Models 436-2GR/TR 1181298 Valve Panel for Models 436-2GL/TL 1181299 Valve Panel for Models 436-3G/T 1181186... -
Page 50: Southbend
ARTS 1186410 Valve Panel for Models 460 (shown) 1186411 Valve Panel for Models 460-2GL/TL 1186412 Valve Panel for Models 460-2GR/TR 1186413 Valve Panel for Models 460-3GL/TL 1186414 Valve Panel for Models 460-3GR/TR 1187353 Valve Panel for Models 460-4GL/TL 1187356 Valve Panel for Models 460-3GR/TR 1186416 Top Valve Panel for Model 460-2RR 1186415... -
Page 51: Caster Parts
400 R ODEL ESTAURANT ANGES Leg Parts Part Number Description 1146201 1/4 x 20 x 3/4 Hex Head 1146500 1/4 Lock Washer 1172650 Leg Pad (3/4 x 10 hole) 1178205 Leg Package-Black (set of 4 legs, not including bolts, leg pads, or lock washers) 1174260 Leg Package-SS (set of 4 legs, not including bolts, leg pads, or lock washers) 1174262... -
Page 52: Open Top Burner Parts For Ranges Built Before April
ARTS Open Top Burner Parts for Ranges Built Before April 9, 2001 Part Number Description 1178204 Knob Control (Black knob with white arrow) 1178202 Gas Valve, Hi-Off 1008742 Hood Orifice #42 (Natural Gas) 1008755 Hood Orifice #55 (LP Gas) 1177447 Pilot Assembly, Front 1177111 Burner Assembly, Front... -
Page 53: Open Top Burner Parts For Ranges Built After April
400 R ODEL ESTAURANT ANGES Open Top Burner Parts for Ranges Built After April 8, 2001 Part Number Description 1178204 Knob Control (Black knob with white arrow) (for ranges built before August 19, 2002) 1184689 Knob Control (Black knob with red stripe) (for ranges built after August 19, 2002) 1178202 Gas Valve, Hi-Off 1008737... -
Page 54: Southbend
ARTS 12" Griddle Parts Part Number Description 1178204 Knob Control (Black knob with white arrow) (for ranges built before August 19, 2002) 1184689 Knob Control (Black knob with red stripe) (for ranges built after August 19, 2002) 1178202 Gas Valve, Hi-Off 1042980 Burner, Bar Assembly 1134810... -
Page 55: Southbend
400 R ODEL ESTAURANT ANGES 24", 36" and 48” Griddle Parts See drawing on following page. Part Number Description 1178204 Knob Control (Black knob with white arrow) (for ranges built before August 19, 2002) 1184689 Knob Control (Black knob with red stripe) (for ranges built after August 19, 2002) 1178202 Gas Valve, Hi-Off 1042980... -
Page 56: Southbend
ARTS 24", 36" and 48” Griddle Parts See parts list on previous page. Optional Thermostatic Griddle Controls for 36" Griddle Optional Thermostatic Griddle Control for 24" Griddle ’ 1182299 PERATOR ANUAL 400 R ODEL ESTAURANT ANGES 3 (05/05) D RAFT... -
Page 57: Southbend
400 R ODEL ESTAURANT ANGES Raised-Griddle Broiler Parts See drawing on following page. Part Number Description 1161636 Broiler Dirt Tray 1173555 Broiler Rack Pan 1173554 Broiler Rack 1173556 Broiler Rack Support 1133999 Griddle Pilot P3875 1/8 x 1/4 Straight Fitting 1099112 1/4 Ferrule 1099111... -
Page 58: Southbend
ARTS Raised-Griddle Broiler Parts See parts list on previous page. ’ 1182299 PERATOR ANUAL 400 R ODEL ESTAURANT ANGES REAR VIEW 3 (05/05) D RAFT... -
Page 59: Southbend
400 R ODEL ESTAURANT ANGES Convection Oven Parts (See drawing on following page) Part Number Description 1180783 Panel, Kick 1172716 Logo Plate 1180861 Door Hinge 1024196 Door Assembly (Full Oven) (for ranges built before September 15, 2002) 1184099 Door Assembly (Full Oven with round door handle) (for ranges built after September 15, 2002) 1184783 Door Assembly (Full Oven with oblong door handle) (for ranges built after September 15, 2002) 1179951... -
Page 60: Convection Oven Parts
ARTS Convection Oven Parts See parts list on previous page. ’ 1182299 PERATOR ANUAL 400 R ODEL ESTAURANT ANGES 3 (05/05) D RAFT... -
Page 61: Southbend
400 R ODEL ESTAURANT ANGES Standard Oven Parts See drawing on following page. Part Number Description 1024196 Door Assembly (Full Oven) (for ranges built before September 15, 2002) 1184099 Door Assembly (Full Oven with round door handle) (for ranges built after September 15, 2002) 1184783 Door Assembly (Full Oven with oblong door handle) (for ranges built after September 15, 2002) 1179072... -
Page 62: Southbend
ARTS Standard Oven Parts See parts list on previous page. ’ 1182299 PERATOR ANUAL 400 R ODEL ESTAURANT ANGES 3 (05/05) D RAFT... -
Page 63: Hot Top Parts
400 R ODEL ESTAURANT ANGES Hot Top Parts Part Number Description 1178204 Knob Control(Black knob with white arrow) (for ranges built before August 19, 2002) 1184689 Knob Control (Black knob with red stripe) (for ranges built after August 19, 2002) 1178202 Gas Valve 1008751... - Page 64 When service is needed, contact a Southbend Authorized Service Agency, or your dealer. To avoid confusion, always refer to the model number, serial number, and type of your unit.
Need help?
Do you have a question about the 436D and is the answer not in the manual?
Questions and answers