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Summary of Contents for Greenlee GATOR CK1240K
- Page 1 Crimping Tools 120 Volt and 230 Volt 99945002 GATOR Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. © 2008 Greenlee Textron Inc. Serialnummer ® IM 1509 REV 2 4/08...
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Page 2: Table Of Contents
All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR is a registered trademark of Greenlee Textron Inc. -
Page 3: General Safety Rules
Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage. Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Work area safety: • Keep work area clean and well lit. Cluttered or dark areas invite accidents. - Page 4 Failure to observe these warnings could result in severe injury or death. Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Power tool use and care: • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
- Page 5 Solvents could ignite, causing serious injury or property damage. Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools An incomplete crimp can cause a fire. • Use proper die, connector, and cable combina- tions. Improper combinations can result in an incomplete crimp.
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Page 6: Identification
Crimping Capacities Crimping Range ... #8 AWG to 750 kcmil Crimping Force ... 106 kN (12 tons) Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 ® T 15... -
Page 7: Operation
“pop,” the crimp is incomplete. Failure to observe these warnings could result in severe injury or death. Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Pinch hazard: Keep hands away from the crimping tool head when crimping. -
Page 8: Maintenance
3. Perform the “Periodic Pressure Relief Valve Check”. Annually or After 10,000 Crimps 1. Replace the hydraulic oil. 2. Send the tool to an authorized Greenlee service center for inspection. Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Checking the Oil Level 1. -
Page 9: Troubleshooting
Problem Tool is inoperative. Dies stop during operation. Tool loses oil. Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Probable Cause Dirt, contaminants, etc., in ram area of tool. Tool components worn or damaged. Oil level is low. -
Page 10: Service Center Information
13. Remove screws (108) and separate the gear housing/motor subassembly from the pump housing. Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Pump 1. Use a hooked tool to remove the reservoir O-ring (80). Gently tug it over the reservoir. -
Page 11: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 7. Insert the plug (76) into the reservoir. Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Main Components 1. Remove the protective plastic bag from the electronics subassembly. -
Page 12: Illustrations
CK1240K and CK1240KC Crimping Tools Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 13 CK1240K and CK1240KC Crimping Tools Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
- Page 14 CK1240K and CK1240KC Crimping Tools Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 15: Parts List
50067265 50066919 50066951 50066900 50015630 Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Description Decal, identification ... 1 Decal, safety, 120 volt ... 1 Decal, safety, 230 volt ... 1 Decal, pinch hazard ... 2 Adapter ... 1 Screw ... - Page 16 50041630 50041517 50041398 50041088 50041231 50049224 Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Description Housing, left side ... 1 Housing, right side ... 1 Reservoir cover ... 1 Trigger guard ... 1 Switch cover ... 1 Screw ... 14 Cable clip ...
- Page 17 50103709 153* 154* 50103679 50103687 50014099 50015230 Greenlee / A Textron Company CK1240K and CK1240KC Crimping Tools Description Spring ... 1 Screw ... 1 Release lever ... 1 Screw ... 2 Eccentric case ... 1 Motor flange ... 1 Gear ... 1 Screw ...
- Page 18 800-435-0786 Fax: 815-397-7070 Fax: Canada 800-435-0786 Fax: International +1-815-397-7070 Fax: +1-815-397-9247 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 An ISO 9001 Company Greenlee Textron Inc. is a subsidiary of Textron Inc. • www.greenlee.com 800-451-2632 815-397-1865 800-524-2853...
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