Greenlee E12CCXLX Operation Manual
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Greenlee E12CCXLX Operation Manual

Gator battery-powered, 12-ton tool
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OPERATION MANUAL
Serial Number
E12CCXLX
GATOR
Battery-powered,
®
12-ton Tool
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
Register this product at www.greenlee.com
52080025 REV3
© 2017 Greenlee Textron Inc.
3/17

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Summary of Contents for Greenlee E12CCXLX

  • Page 1 Serial Number E12CCXLX GATOR Battery-powered, ® 12-ton Tool Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Register this product at www.greenlee.com 52080025 REV3 © 2017 Greenlee Textron Inc. 3/17...

  • Page 2: Table Of Contents

    Keep this manual available to all personnel. All specifications are nominal and may change as design Replacement manuals are available upon request at improvements occur. Greenlee Textron Inc. shall not be liable for no charge at www.greenlee.com. damages resulting from misapplication or misuse of its products.

  • Page 3: Important Safety Information

    E12CCXLX 12-ton Battery-powered Tool IMPORTANT SAFETY INFORMATION SAFETY Wear eye protection when operating ALERT or servicing this tool. SYMBOL Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil. This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage.
  • Page 4 E12CCXLX 12-ton Battery-powered Tool IMPORTANT SAFETY INFORMATION Do not dispose of batteries in a fire. They will vent Do not allow anything to contact the battery fumes and may explode. terminals. Failure to observe this warning could result in severe •...

  • Page 5: Identification

    E12CCXLX 12-ton Battery-powered Tool Identification 1. LED Work Light (white) 2. Adapter Release Buttons 3. Head 4. Latch (for opening head) 5. Lanyard Ring 6. Housing 7. Retract Button 8. LED Indicator (red) 9. LCD Screen 10. Battery 11. Trigger...

  • Page 6: Operation

    E12CCXLX 12-ton Battery-powered Tool Operation • Inspect tool and dies before use. Replace any • Do not use this tool for continuous use. After 30 to worn or damaged parts. A damaged or improp- 40 cycles, allow the tool to cool for 15 minutes.

  • Page 7: Crimping Using Kc12 Or Ka12 Type U-Style Dies

    E12CCXLX 12-ton Battery-powered Tool Operation —Crimping Using KC12 or KA12 type U-style Dies Setup Preparing the Cable 1. Open the tool head. Follow the lug manufacturer’s instructions for appropri- ate cable strip length. 2. Remove any accessories from the tool head.
  • Page 8 E12CCXLX 12-ton Battery-powered Tool Operation —Crimping Using KC12 or KA12 type U-style Dies (cont’d) Crimping Procedure 6. The ram returns automatically. 7. To stop the ram from returning fully, activate the trigger for a brief moment. This activation will close the retraction valve and stop the retraction motion.

  • Page 9: Crimping Using Ua12Id Dieless Die Set

    E12CCXLX 12-ton Battery-powered Tool Operation—Crimping Using UA12ID Dieless Die Set Setup 3. If open, close the crimping head. Make sure the head and latch are fully engaged. 1. Open the tool head. 4. For a cUL or UL classified crimp, complete the 2.

  • Page 10: Cutting

    E12CCXLX 12-ton Battery-powered Tool Operation —Cutting Accessory Table Task Blade Electric shock hazard: Copper and aluminum UC26 26 mm (1.00") max. This tool is not insulated. When using Copper and aluminum this unit on or near energized electri- UC40 40 mm (1.56") max.

  • Page 11: Punching

    Failure to wear eye protection could cause a component failure. result in serious eye injury from flying • Use only Greenlee punches, dies, and draw studs. debris or hydraulic oil. Other manufacturers’ components might not with- stand the forces generated by this punch driver.
  • Page 12 E12CCXLX 12-ton Battery-powered Tool Operation—Punching (cont’d) Setup and Punching Procedure 8. Thread the 3/4" draw stud or 3/4" adapter com- pletely into the punch driver. Refer to the illustra- 1. Open the tool head. tions on the following pages. 2. Remove any accessories from the tool head.
  • Page 13 E12CCXLX 12-ton Battery-powered Tool Operation—Punching (cont’d) 33967 Punch 3/4" Adapter Driver 03248 Spacer Round Punches 1/2" (12.7 mm) Pilot Hole Metric: 22.5 mm (max.) 30043 Conduit Size: 1/2" (max.) 3/8" Draw Stud Actual Size: 0.885" (max.) Punch 03248 Spacer Punch Round Punches 7/8"...
  • Page 14 E12CCXLX 12-ton Battery-powered Tool Operation—Punching (cont’d) Punch Driver 60114 1/4" Adapter 60115 1/4" Draw Stud 03248 Square and Rectangular Punches Spacer Metric: 12.7 mm square Inches: 1/2" square End with Long Threads Punch Metric: 11.1 mm x 22.2 mm rectangular Inches: 7/16"...
  • Page 15 E12CCXLX 12-ton Battery-powered Tool Operation—Punching (cont’d) Punch Driver 60118 3/4" Draw Stud Square and Rectangular Punches Metric: 46.0 mm to 68.0 square End with Long Threads Inches: 1.811" to 2.677" square Punch Metric: 33.3 mm x 66.7 mm to 35.0 mm x 65.0 mm rectangular Inches: 1.312"...

  • Page 16: Die Selection

    E12CCXLX 12-ton Battery-powered Tool Die Selection Refer to “Connector Selection” for brand names and model numbers of appropriate lugs as well as crimping instructions. Crimps made with this tool and KC12-type or KA12-type dies are cUL and UL classified when used with the appropriate conductor and connectors listed below.

  • Page 17: Additional U-Type Dies

    E12CCXLX 12-ton Battery-powered Tool Additional U-type Dies Available Accessories Greenlee Greenlee Greenlee FCI Burndy Adapter Description Catalog No. UPC No. Part No. Cutter blades for copper and KD12-10 10188 U-BG UC26 50067141 aluminum 26 mm (1") max. KD12-11 10189 Cutter blades for copper and...

  • Page 18: Cul And Ul Classified Crimps

    E12CCXLX 12-ton Battery-powered Tool cUL and UL Classified Crimps Crimps made with the Greenlee UA12ID dieless die and E12CCXLT/X crimping tool are cUL and UL classified on standard concentric, compressed, or compact stranded copper and aluminum cable with the connectors listed here.

  • Page 19: Lcd Screen

    E12CCXLX 12-ton Battery-powered Tool LCD Screen This tool has an LCD screen, which displays informa- If there is no error code, cycle through the various tion about the tool. Turn on the screen by inserting the displays using the left and right buttons on either side of battery and jogging the tool.

  • Page 20: Maintenance

    3. Inspect the rotation of the head assembly. Fully debris or hydraulic oil. retract the ram. The head should rotate no more than 360°. If damage is detected, contact Greenlee customer service at 800-435-0786 for warranty service or repair. After use: 1.

  • Page 21: Troubleshooting

    800-435-0786 for warranty service or repair. Air in hydraulic system. Pull trigger and hold retract button simultane- ously. Run for approximately 10 seconds, and then attempt to crimp. If unsuccessful, contact Greenlee customer service at 800-435-0786 for warranty service or repair. Cold oil.
  • Page 22 E12CCXLX 12-ton Battery-powered Tool Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 23 E12CCXLX 12-ton Battery-powered Tool Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
  • Page 24 4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070 USA Tel: 800-435-0786 Canada Tel: 800-435-0786 International Tel: +1-815-397-7070 An ISO 9001 Company • Fax: 800-451-2632 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. www.greenlee.com...

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