Table of Contents
Related Manuals for Greenlee GATOR EK06FT
Summary of Contents for Greenlee GATOR EK06FT
- Page 1 INSTRUCTION MANUAL GATOR™ EK06FT BATTERY-POWERED CRIMPING TOOL Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 3091.9 © 2001 Greenlee Textron IM 1370 REV 1 1/01...
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Page 2: Table Of Contents
Assembly ... 12 Exploded Views ... 13-15 Parts List ...16-18 Description The EK06FT Battery-Powered Crimping Tool is a hand- held, self-contained, dieless crimping tool intended to crimp aluminum and copper connectors onto electrical cable. Greenlee Textron / Subsidiary of Textron Inc. -
Page 3: Important Safety Information
Failure to observe this warning can result in severe injury or death. Greenlee Textron / Subsidiary of Textron Inc. Skin injection hazard: Oil under pressure easily punctures skin causing serious injury, gangrene or death. If you are injured by escaping oil, seek medical attention immediately. -
Page 4: Important Safety Information
Failure to observe these precautions can result in injury or property damage. Greenlee Textron / Subsidiary of Textron Inc. • Do not store the battery at more than 60 C (140 F). Damage to the battery can result. -
Page 5: Identification
EK06FT Battery-Powered Crimping Tool Identification 1. Trigger 2. Trigger Lock 3. Crimping Head 4. Battery Greenlee Textron / Subsidiary of Textron Inc. EK06FT 5. Hand Guard 6. Flip Top 7. Reservoir Cover 8. Body 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 6: Location Of Decals
Crimping Time ... 7 Seconds Crimps per Charge ...Approximately 40/charge Cable Size ... #6 AWG -750 MCM Battery Charging Voltage ... 12 V Charging Time ... 1 Hour Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 7: Operation
Battery Load Display Momentary illumination at beginning of crimp Flickering at end of crimp Flickering during entire crimp Constant illumination during entire crimp Greenlee Textron / Subsidiary of Textron Inc. Preparation Battery Condition Normal Normal Low charge Low charge An incomplete crimp can cause a fire. -
Page 8: Periodic Pressure Relief Valve Check
4. Complete the number of crimps specified by the connector manufacturer. Greenlee Textron / Subsidiary of Textron Inc. Periodic Pressure Relief Valve Check Test the crimping tool periodically to ensure that the pressure relief valve activates at the proper pressure. -
Page 9: Maintenance
3. Oil the bolt joints. Annually or Every 10,000 Crimps 1. Change the hydraulic oil. 2. Return the tool to an authorized Greenlee service center for inspection. Checking the Oil Level 1. Remove the two screws (215) that retain the tank housing cover. -
Page 10: Troubleshooting
Tool loses oil. Damaged internal seal. Oil plug not installed properly. Greenlee Textron / Subsidiary of Textron Inc. 2. Use a NONFLAMMABLE contact cleaner or pencil eraser to clean the electrical contacts on the battery and crimping tool. 3. Reinstall battery and check the tool again. -
Page 11: Service
15. Remove three hex head cap screws (7) and sepa- rate the gear housing/motor subassembly from pump housing. Greenlee Textron / Subsidiary of Textron Inc. Pump 1. Use a hooked tool to remove the reservoir O-ring (38). Gently tug it over the reservoir. -
Page 12: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. Insert the plug (16) into the reservoir. Greenlee Textron / Subsidiary of Textron Inc. Main Components 1. Remove the protective plastic bag from the elec- tronics subassembly. -
Page 13: Exploded Views
EK06FT Battery-Powered Crimping Tool Exploded View Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... - Page 14 EK06FT Battery-Powered Crimping Tool Exploded View—EK06FT Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070...
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Page 15: Exploded Views
EK06FT Battery-Powered Crimping Tool Exploded View—Crimping Head Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070... -
Page 16: Parts List
500 5880.0 500 5882.7 500 5898.3 500 5885.1 500 5886.0 500 4198.3 500 5829.0 Greenlee Textron / Subsidiary of Textron Inc. DESCRIPTION Pump Housing ... 1 Plunger ... 1 Washer ... 2 Seal ... 1 Valve Seat ... 1 Needle Valve ... 1 Screw, Pan Head ... - Page 17 500 6103.8 500 6129.1 500 8366.0 500 6333.2 500 4207.6 500 4208.4 500 4209.2 Greenlee Textron / Subsidiary of Textron Inc. DESCRIPTION Screw Plug ... 1 Sealing Washer ... 1 Spring ... 1 Valve Stem ... 1 Pump Piston ... 1 Threaded Bushing ...
- Page 18 Decal, Warning ... 1 12V Charger 110VAC ... 1 12V Charger 220VAC ... 1 12V Charger 12VDC ... 1 Greenlee Textron / Subsidiary of Textron Inc. 4455 Boeing Drive, Rockford, IL 61109-2988 USA Canada Fax: 800/524-2853 QTY. Printed in the U.S.A.