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Summary of Contents for Greenlee CCCX
- Page 1 INSTRUCTION MANUAL Serialnummer ™ GATOR CCCX and CCCXC Tools 120 Volt and 230 Volt Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. 999 4509.6 © 2004 Greenlee Textron Inc.
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Page 2: Table Of Contents
Replacement manuals are available upon request at no charge. All specifications are nominal and may change as design improve- ments occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products. GATOR and Kwik Stepper are registered trademarks of Greenlee Textron Inc. -
Page 3: Important Safety Information
Failure to observe this warning will result in severe injury or death. Greenlee / A Textron Company CCCX and CCCXC Tools Electric shock hazard: This tool is not insulated. When using this unit on or near energized electrical lines, use proper personal protective equipment. - Page 4 Failure to observe this warning could result in serious injury, gangrene, or death. Greenlee / A Textron Company CCCX and CCCXC Tools Do not use solvents or flammable cleaners to clean the tool body. Solvents could ignite, causing serious injury or property damage.
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Page 5: Important Safety Information
Failure to observe these warnings could result in severe injury or death. Greenlee / A Textron Company CCCX and CCCXC Tools • Do not operate tool without adapters. Damage to the ram, tool head, or accessories may result. -
Page 6: Identification
Maximum Crimping Cable Size ... 600 kcmil copper; 350 kcmil aluminum Crimping Time ... 4 seconds Cutting Tool Maximum Cutting ... 40 mm (1-1/2") kcmil aluminum or copper Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 CCCX and CCCXC Tools ®... -
Page 7: Operation
Failure to observe this warning could result in serious injury, gangrene, or death. Greenlee / A Textron Company CCCX and CCCXC Tools Pinch points: Keep hands away from the tool head when in use. -
Page 8: Crimping
5. Visually check the dies to ensure that they are aligned correctly so that they will complete the crimping operation. 6. Close the tool head. Greenlee / A Textron Company CCCX and CCCXC Tools Accessory Table Dies Greenlee K22, KA22, KC22-type Greenlee W-type Kearney “OD”... - Page 9 5. Insert the properly assembled connector into the tool head. 6. Close the tool head. Greenlee / A Textron Company CCCX and CCCXC Tools CRIMPING DIRECTION 1ST COMPRESSION CRIMPING DIRECTION SIDE B...
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Page 10: Cutting
Setup for Din Rail Cutters 1. Install both blades in the movable head. 2. Close the head. 3. Slide one blade over until it engages in the W-type detents. Greenlee / A Textron Company CCCX and CCCXC Tools Accessory Table Task Copper and aluminum 26 mm (1.00") max. -
Page 11: Punching
All of the punch threads must be engaged by the draw stud threads. Incomplete assembly could cause a component failure. • Use only Greenlee punches, dies, and draw studs. Other manufacturers’ components might not withstand the forces generated by this punch driver. - Page 12 Refer to the illustrations on the following pages. 6. Determine and mark the exact location for the hole. Use a Greenlee Kwik Stepper ® that is slightly larger than the draw stud. This is the pilot hole.
- Page 13 Conduit Size: 1/2" (max.) Actual Size: 0.885" (max.) Round Punches Metric: 28.3 mm to 61.5 mm Conduit Size: 3/4" to 2" Actual Size: 1.115" to 2.416" Greenlee / A Textron Company 1/2" (12.7 mm) Pilot Hole Punch 7/8" (22.2 mm) Pilot Hole Punch 1/2"...
- Page 14 Inches: 1" square Metric: 19.1 mm x 29.0 mm to 31.8 mm x 35.1 mm rectangular Inches: 0.750" x 1.140" to 1.250" x 1.380" rectangular Greenlee / A Textron Company CCCX and CCCXC Tools 60115 1/4" Draw Stud Punch Pilot Hole 05244 1/4"...
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Page 15: Operation
35.0 mm x 65.0 mm rectangular Inches: 1.312" x 2.625" to 1.378" x 2.559" rectangular “D”, Double “D”, and Key Punches Electronic Connector Panel Punches Greenlee / A Textron Company Punch 60235 3/4" Counter Nut Pilot Hole Punch Counter Nut Punch 7/16"... -
Page 16: Available Adapters
500 7042.8 UCD3515 500 7043.6 UA6P 500 7020.7 Greenlee / A Textron Company Adapter for Greenlee 22-Series dies Adapter for Kearney and T&B dies Adapter for W-type dies, D Cutter blades for copper and aluminum 26 mm (1") max. Cutter blades for copper and aluminum 40 mm (1-1/2") max. -
Page 17: Die Selection
Die Selection Crimps made on copper cable with Greenlee KC22-type dies and the copper connectors listed here are cUL and UL classified and CSA certified. Crimps made on copper or aluminum cable with Greenlee KA22-type dies and the dual-rated aluminum connectors listed here are cUL and UL classified. -
Page 18: Maintenance
3. Oil the bolt joints. Annually or After 10,000 Cycles 1. Change the hydraulic oil. 2. Return the tool to an authorized Greenlee service center for inspection. Checking the Oil Level 1. Remove the two screws holding the tank housing cover. -
Page 19: Disassembly
13. Unscrew the shoulder bolt (99) and remove the release lever (107). 14. Remove screws (108) and separate the gear housing/motor subassembly from the pump housing. Greenlee / A Textron Company CCCX and CCCXC Tools Pump 1. Use a hooked tool to remove the reservoir O-ring (80). -
Page 20: Assembly
Using a hooked tool, carefully slip the O-ring over the lip of the pump housing. 7. Insert the plug (76) into the reservoir. Greenlee / A Textron Company CCCX and CCCXC Tools Main Components 1. Remove the protective plastic bag from the electronics subassembly. -
Page 21: Illustrations
CCCX and CCCXC Tools Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... - Page 22 CCCX and CCCXC Tools Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070...
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Page 23: Illustrations
CCCX and CCCXC Tools Illustration Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070... -
Page 24: Parts List
500 3229.1 500 6721.4 500 6719.2 500 6718.4 500 6722.2 500 3430.8 Greenlee / A Textron Company Description Decal, identification ... 1 Decal, safety, 120 volt ... 1 Decal, safety, 230 volt ... 1 Decal, pinch hazard ... 2 Plate with microswitch, 120 volt ... 1 Plate with microswitch, 230 volt ... - Page 25 500 4139.8 500 4108.8 500 4123.1 500 4922.4 500 4125.8 500 5872.0 Greenlee / A Textron Company Description Housing assembly, green (includes 50-58) Housing, left side ... 1 Housing, right side ... 1 Reservoir cover ... 1 Trigger guard ... 1 Switch cover ...
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Page 26: Parts List
An ISO 9001 Company www.greenlee.com 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070 CCCX and CCCXC Tools 800-435-0786 Fax: 800-451-2632 815-397-7070 Fax: 815-397-1865 800-435-0786 Fax: 800-524-2853 Fax: +1-815-397-9247 Greenlee Textron Inc. is a subsidiary of Textron Inc. •...
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